A CEMENT STRUCTURE

Abstract

The invention is used as a binder in concrete as well as in all types of construction such as houses, roads, schools, dams, and hospitals. The invention relates to a cement composition used as a base and containing bottom ash. Specifically, the invention relates to: A mixture containing 70-80% clinker, 5-10% limestone, 3-7% gypsum, 5-15% bottom ash, and 1-5% fly ash. It is related to the cement composition.

Description

1 TARIFF A CEMENT STRUCTURE TECHNICAL FIELD The invention is used as a binder in concrete as well as in all types of construction such as houses, roads, schools, dams, and hospitals. It relates to a cement composition used and containing bottom ash. The invention specifically contains 70-80% clinker, 5-10% limestone, 3-7% gypsum, 5-15% bottom ash, and 1-5% It relates to a cement composition containing fly ash. 10 STATE OF THE ART Cement is a widely used material in the construction industry that hardens when mixed with water. It is a powdered binder that can form a durable material. It is typically used with limestone, clay, 15 obtained by cooking raw materials such as burnt flat stones at high temperatures It is produced by grinding clinker. It is used in building materials such as cement, concrete, and mortar. It is one of the essential components and provides structural integrity, durability and waterproofing properties. It plays a critical role in construction projects. Furthermore, it helps reduce environmental impacts. 20 formulated with various additives to meet different needs. Various types have been developed. Today, cement is a hydraulic material used in the construction industry. It is a binder. Cement is classified into types according to the additives it contains and their proportions. In current technology, some types of cement face durability problems. Long-term 25 that do not offer adequate performance in long-term uses, water and various environmental conditions. Standard cement can compromise the reliability of structures, especially in harsh climates. expected durability in conditions or structures subject to heavy use This is not possible. Therefore, specially formulated for specific applications are required. Various types of cement are needed. 2 With current technology, traditional cements are too heavy and difficult to process for many projects. This is possible. The lightness of the materials to be used in the construction phases, labor and time It offers significant advantages in terms of cost savings. Therefore, lightweight alternatives... Its development will speed up and make construction processes more efficient. Therefore, construction applications can be made easier with lightweight cement types. 5 Current technology uses certain additives that limit standard cement production. However, these substances do not always yield optimal results and This leads to a search for alternative solutions. Innovative additives and new components. This trial is an important step in improving cement performance. 10 in the industry Developing new formulations that can meet the needs of cement and construction This will increase competition in the materials market. In the current technique, high cost is a common problem in traditional cement production. This is a challenge. Production processes are energy-intensive, which increases costs. Next 15 Development of advanced technologies and low-cost alternatives increases competition in the sector. In addition to increasing its capacity, it can also reduce the overall costs of construction projects. Thus, By achieving economic efficiency, a general transformation across the entire sector can be made possible. In conclusion, to solve the aforementioned problems existing in the current technology, 20 The need for an economical, safe and practical cement structure and the existing The inadequacy of the solutions has made it necessary to make improvements in the relevant technical field. THE PURPOSE OF THE INVENTION 25 The present invention aims to eliminate the aforementioned disadvantages and contribute to the relevant technical field. developed to bring new advantages, all kinds of facilities such as housing, roads, schools, dams, and hospitals. A cement that contains bottom ash and is used as a binder in concrete as well as in construction. It is related to its structure. 30 3 The main objective of the invention is to reduce the high clinker content used in current cement production. The goal is to minimize carbon emissions by reducing clinker. Traditional cement production involves clinker. This new cement causes significant CO2 emissions during its production. This type, with its lower clinker content, enhances environmental sustainability while meeting the needs of the construction sector (5). It contributes to decarbonization targets. Thus, it reduces environmental impacts in the sector. This would be a concrete step towards reducing [the problem]. Another important objective of the invention is to increase durability and performance. What you have developed... Because cement is formulated with different additives, it is suitable for various climatic conditions and 10 It is becoming more resilient to use cases. This is especially true for long-term use cases. It is important in the construction of long-lasting structures. The high strength achieved ensures the structures' durability. It increases reliability and reduces maintenance costs. Another important aim of the invention is to make construction processes more efficient and 15 The aim is to improve workability. The heavy and difficult-to-work nature of traditional cements makes construction easier. This can lead to a loss of time and additional labor costs in the process. The development you have made... The new type of cement accelerates construction processes thanks to its lightness and practical use. It offers the opportunity to use the workforce more efficiently. This allows projects to be completed on time. It ensures completion. 20 Another important aim of the invention is to offer customized solutions for different construction applications. Standard cements may not meet all needs; however, the new one you have developed... Cement type is formulated with alternative additives to adapt to different requirements. This can provide more flexible and diverse products that respond to specific demands in the sector. This reveals the various options available. This allows construction projects to meet different needs. It increases customer satisfaction. 4 Another important objective of the invention is to achieve cost efficiency. Traditional cement production... It is generally costly and requires high energy consumption. However, low A more economical production process can be achieved through the use of clinker and new additives. As a result, construction project costs are decreasing, which is leading to increased competition in the sector. This will increase its power. Economic efficiency will positively impact the profitability of construction firms. It is a factor that will have an impact. The structural and characteristic features and all the advantages of the invention are given in the figures below. This becomes clearer thanks to the detailed explanation written with references to these figures. This will be understood, and therefore the evaluation should also take these forms and detailed explanations into account. 10 It needs to be done by taking precautions. FIGURES THAT WILL HELP UNDERSTAND THE INVENTION FIGURE 1; This is a schematic drawing showing the cement production process, which is the subject of the invention. REFERENCE NUMBERS 10. Mill 20. Elevator 30. Separator 40. Thick Product Line 20 DETAILED DESCRIPTION OF THE INVENTION This detailed explanation outlines the preferred structures of the new cement manufacturing system, not just the basic ones. to facilitate a better understanding of the subject and without creating any limiting effects. This is explained as follows. Figure 1 schematically shows the cement production line that is the subject of the invention. The subject of the invention is; 70-80% clinker by mass, 5-10% limestone, 3-7% gypsum, 5-15% bottom ash, It contains 1-5% fly ash. Clinker is the main component of cement, which is the subject of this invention. Clinker is a 10% blend of limestone and marl. It is obtained by finely grinding and then baking at 1500°C. Necessary for the invention and It contains the desired silicates and aluminates. Clinker is purchased ready-made. Limestone is an additive in cement production, which is the subject of this invention. It contains 90-95% CaCO3. It is extracted from nature, it is a natural material. Cement hydration and 15 It has positive effects on cement paste formation. Gypsum stone; used as a setting regulator in the production of cement, which is the subject of this invention. It is used. Gypsum is a mineral with the chemical composition calcium sulfate (CaSO4+). 2H2O). 20 Bottom Ash; As an additive in cement production, which is the subject of this invention. It is used in thermal power plants to remove the ash that remains in the chimney after burning coal. It is part of increasing cement strength and reducing clinker content, thereby conserving natural resources. and environmental protection, reduction of greenhouse gases, heat of cement hydration 25 Positive effects include lowering costs and increasing processability. 6 Fly ash is an additive in cement production, which is the subject of this invention. Thermal... It is the filtered form of ash produced after burning coal in power plants. It is very fine. Due to its granular nature, it settles into voids within the invention, causing porosity. These barriers help increase durability by clogging the pores. An alternative formulation of the invention would consist of 75% clinker, 7% limestone, 5% gypsum, and 10% by mass. Bottom ash and 3% fly ash were used and positive results were obtained. In the mentioned invention, clinker, limestone, gypsum and bottom ash are used in the mill (10), while fly ash is used. The specified ratios are fed into the elevator (20) and it starts to be ground in the mill (10). 10 The product coming out of the mill (10) is sent to the separator (30) by elevator (20) and the desired It is separated into fine product (10) and thick product. The thick product, which is 45 microns and above, The coarse product line (40) is sent back to the mill (10). Fine grain product under 45 microns It is separated from the separator (30) to be packaged. The scope of protection in this application is defined in the claims section and is explicitly stated above. The examples given cannot be limited to those described; a person skilled in the technique can make a difference in the invention. the innovation presented can be achieved by using similar structures and / or This structure can also be applied to other similar fields using the same technology. It is clear that it can be implemented. 20

Claims

7 REQUESTS 1- The invention can be used in all types of construction, including houses, roads, schools, dams, and hospitals, as well as in concrete. It relates to a cement composition that uses bottom ash as a binder, Its composition is; 70-80% clinker by mass, 5-10% limestone, 3-7% gypsum, 5-15% bottom ash, 1-5% It is characterized by containing fly ash. 2- The invention can be used in all types of construction, including houses, roads, schools, dams, and hospitals, as well as in concrete. It relates to a cement composition that uses bottom ash as a binder, Feature; 10 - 70-80% clinker, 5-10% limestone, 3-7% gypsum, 5-15% hard ash Putting 1-5% fly ash into the mill (10) and into the elevator (20), - Grinding of these products in the mill (10), - The ground products are transferred from the elevator (20) to the separator (30) 15 sending, - Coarse-grained products coming out of the separator with the coarse product line (40) sending to the mill (10), fine grain products are prepared products to be taken as It is characterized by including procedural steps. 20

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