AUTOMATIC AND INTELLIGENT BALL BEARING FILLING SYSTEM

Abstract

The invention relates to a system that enables the addition of extra balls to ball mills without the need for additional labor.

Claims

1. The invention relates to the addition of balls to ball mills; its characteristic feature is that it adapts to different mill parameters. It includes a unit that allows for the addition of appropriate criteria.

2. The feature is the addition of balls to ball mills connected to Claim 1; the ball mills It includes a unit that stores the work done throughout the learning process in memory.

3. The addition of balls to ball mills connected to Claim 1, and its characteristics are: ball reservoir, conveyor, The system unit includes the conveyor belt, weighing scale, and mill, which provides coordination between them.

4. The addition of balls to ball mills connected to Claim 1; its characteristic is that it is placed in the mill at the correct time. It contains a system unit that can deliver the correct number of balls.

5. The addition of balls to ball mills connected to Claim 1; its characteristic is that the processes are automatic and It includes a system unit designed for remote operation. 35 1 AUTOMATIC AND INTELLIGENT BALL BEARING FILLING SYSTEM Specifications Technical Area The invention is used in the cement industry, mining industry, and industrial mineral grinding sector. It is related to ball mills. State of the Art Ball mills are used in mineral processing, paints, pyrotechnics, ceramics, and selective lasers. with grinding balls used to grind or mix materials used in sintering It is a type of fully loaded grinder. It operates on the principle of impact and abrasion. A ball mill consists of a hollow cylindrical shell that rotates around its axis. The axis of the shell... It can be horizontal or at a slight angle to the horizontal. It is partially filled with balls. The grinding medium is steel (chromium). These are balls that can be made of steel, stainless steel, ceramic, or rubber. The inner surface of the cylindrical shell. It is usually coated with a wear-resistant material such as manganese steel or a rubber lining. Rubber-lined mills experience less wear. The length of the mill is approximately It is equal to its diameter. The general idea behind a ball mill is an old one, but it's an effective ball mill. The construction of this machine was not possible until the Industrial Revolution and the invention of steam power. It hasn't been used since. In 1870, it was used to grind flint for pottery. In a continuously operating ball mill, the material to be ground is fed from a 60° cone on the left, and The product is discharged to the right of the 30° cone. As the shell rotates, the balls move upwards on the rising side of the shell. It is lifted and then flows downwards (or falls into the feed) from near the top of the shell. In this process, the solid particles between the balls and the ground material are reduced in size by the impact. The initial investment for a ball mill is relatively high, especially for larger, higher-capacity models. for mills. This is challenging for those with small-scale production or limited financial resources. it could be. 35 The final particle size is limited by the results achievable with a ball mill, making it ultra-large. This makes it unsuitable for fine grinding applications. 2 Ball mills can produce noise and vibration during operation, which can be bothersome in some environments. It can be a donor. Excessive grinding can produce particles that are too fine for the desired application, leading to energy waste. and can reduce the overall efficiency of the grinding process. In addition, the ball bearings need to be replaced constantly. This replacement process completely replaces the old ones. This is done through procedural calculations. In other words, the user or operator can predict the ball bearing wear time in advance. It knows this and, according to this time, adds balls to the hopper manually in predetermined proportions. This situation brings with it various problems. The first problem is occupational safety and worker safety, and the second problem is... The increase in labor costs. As a result of our research, we have come across invention number CN101769303A. The invention is an external a rolling ring (1) consisting of an inner ring (2), a ball roller (3) and a retaining bracket (4) The mill describes a double row angular contact ball bearing; the inner ring (2) consists of two inner loops of the same shape. It is a partition structure formed by a loop; the inner loop loop is provided by an inner hole and two It is rounded on the side, the rounded corner on one side is larger than the one on the other, a cylinder. The rolling path is arranged in the middle part of the outer side of the inner loop and is a circular arc; inner the shape of the outer side of the loop and the large rounded circular bead of the inner hole One side is cylindrical, and the shape of the outer side of the inner loop and the large rounded inner hole One side is conical, corresponding to the circular bead. Rolling mill double row angled contact. Ball bearings are mainly applied in the rolling mill industry; the adopted oil The injection hole improves lubrication function and bearing life can be greatly improved. Another utility model, numbered CN214054847U, consists of a base plate, a cylinder body, and a support column. It describes an automotive part ball milling device, containing a structural block base plate on top of It is secured via bolts, an auxiliary wheel is attached to the structural block via a mounting frame. It is placed on top and a primary motor is mounted to one side of the structural block via a mounting frame. is installed. And the leg columns are fixed to the two ends of the top of the bottom plate with bolts, leg A supporting column is placed between the supporting columns via a bearing; the outer side of the supporting column is a bearing. It is sleeved with a cylinder, a buffer pad is glued to the inside of the cylinder, and the outside of the cylinder... A sound insulation layer is glued to one side. The ball mill is simple in structure, rotating and... It has high mixing efficiency and the ability to effectively increase ball milling efficiency. 35 are widely used and suitable for use. 3 Another invention, numbered CN210550342U, is a device used for machining the surfaces of automobile parts. It describes a ball mill. Including the base, the left and right ends of the top of the base. Support rods are placed symmetrically on one side. A support rod is attached to the top end of the rod. A connecting block is installed; the inner side of the connecting block is fixed to the outer ring of a bearing. It is connected; a first connecting rod will interfere with the inner ring of the bearing. It is installed; a ball grinding box is installed on the inside of the first connecting rod; A limiting plate is placed at the upper end of the inner cavity of the ball grinding box, ball A ball is placed at the lower end of the inner cavity of the grinding box, on the surface of the upper end of the base. A sliding groove has been created, and a support plate has been placed on the right side of the upper end of the base. A motor is attached to the front end of the left side of the support plate by means of screws, and at the output end The first chain sprocket is locked. Automotive part machining surface ball mill with automobile. The burrs on the parts can be effectively and conveniently sanded away, and the actual usage requirement is more suitable. That would be well received. Another invention, CN214599456U, is a ball milling machine with high grinding efficiency for machining. The milling device consists of a base and a support column, the first bearings being supported in turn. It is placed on either side of the column, the first rotating shaft and the rotating shaft bearings respectively. The rocker arms are connected to both sides of the support column via the first rotating shaft and respectively. It is fixed to the rotating shaft and a ball grinding barrel is placed between the two rocker arms. It is installed. The swing arm, a second bolt, a locking nut, a rotating disc, a square It consists of a mounting bar, a swing arm support and a clamping plate, square sleeves. The swing arm support is fixed to both ends, the square mounting rod is attached to the square sleeves of the pipe. It is movably positioned in its gaps, threaded with a second bolt swing arm support. is connected and one end of the second bolt is connected to one end of the square mounting bar via a bearing. It is connected in a rotating manner; and the locking nut is threaded to the outside of the second bolt, cooling fins and first bolts are evenly distributed against the circumferential wall of the ball milling cylinder. It is positioned and a grinding ball is placed in the ball grinding cylinder. Another invention, CN2424825Y, concerns automatic ball feeding used in ball mills. It relates to equipment. The utility model includes a gun feed port, a gun storage bay, and a drive system. the device, a gun passage arranged in the gun storage bay, at the front end of the gun storage bay from an installed ball lifting roller drum, a proximity switch, an automatic counter, etc. It consists of spiral plates mounted on a ball lifting roller drum. It is characterized by its placement. The utility model has a simple structure, good reliability, and variety. Strong adaptability for steel balls with diameters of 35 mm, preventing ball compression and ensuring the material's properties. It has advantages such as not needing to be expanded. 4 With the current technology, wear occurs on the balls inside the mill during the process. It is coming. The new filling time is a pre-set time, and this timing is completely It is a time estimate based on information from the past. Before the time in question... when wear occurs on the balls and when the balls leave the mill until ball filling time There are capacity reductions in the products. In this case, there are also increases in specific energy. This results in emissions affecting the quality of the resulting products. However, the existing mills are stopped during the ball loading process and the ball loading continues. This is being done. This situation negatively affects the increase in working hours. In relatively older mills, all operations are performed by the operator / worker, therefore occupational health and safety are important. There are problems regarding security. During the time it takes for each mill to undergo an additional ball loading process, mechanically, within the mill... Wear and tear also occur. For this reason, prolonged unit downtimes also happen. Purpose of the Invention The present invention meets the aforementioned requirements while eliminating all disadvantages. and it relates to an automatic and intelligent ball filling system that brings some additional advantages. The main purpose of the invention is to control the number of balls that can be added to the mill and the timing of the process using this system. It can be done completely automatically. Another purpose of the invention is to enable the balls to be processed by the system at lower costs and without additional labor. is being carried out. Another purpose of the invention is to enable the mill to operate by adding extra ball bearings thanks to the system memory. It can do this automatically without stopping production, that is, without halting it. Another purpose of the invention is to calculate when and how much ball bearing to add to the system. In the specified amount, it is activated when needed and the products inside the mill It can also maintain its quality.

35. Another purpose of the invention is to improve occupational health and safety through its automatic operating principle. is provided. Detailed Description of the Invention The unit includes temperature, sound, and weight parameters. These parameters are expressed as weight percentages. Reaction rates also depend on the sector in which the ball mill will be used and the mill conditions. They can be defined. The resulting parameters are recorded in the software on the device. Thanks to artificial intelligence, algorithms take over and place the right ball into the mill at the right time. can send the amount. The system unit can be integrated into existing ball mills. It is generally a single unit. The working principle of the system unit is as follows: between the ball hopper, conveyor, belt, weighing scale and mill. It ensures coordination. The amount / weight of balls added to the ball mill before operation and the process to be carried out are specified in the system unit. Product information is entered. Based on this information, the system adds all the data to its memory. During operation, any ball shortages that occur within the ball mill fall into the system, and The system unit is activated and performs the additional ball bearing filling. Ball bearings for additional ball bearing filling. There is no need to interfere with the mill. Thanks to the software, the balls are located in the reservoir. As many balls as needed are conveyed to the weighing station via conveyor belts and then added to the mill. is being done. Since all processes are automated and performed remotely, occupational safety and health are at the highest level. is provided. The operator remotely controls the system's inputs and outputs. The system detects errors in the ball mill. As soon as it sees this, it provides feedback to the operator. The system unit processes all inputs and outputs it receives throughout its operation thanks to artificial intelligence. It records the data and can also determine how to behave in subsequent processes. 35