A process that provides high color yield in dyeing warp yarns.

Abstract

The invention relates to a process developed for dyeing warp yarns in short-course warp dyeing machines with high color efficiency in the textile industry. Specifically, the invention relates to an energy, water, and chemical efficient dyeing process developed for dyeing warp yarns in short-course conventional and natural dyeing slasher machines for denim fabric production.

Description

1 TARIFF PROVIDING HIGH COLOR EFFICIENCY IN DYEING WARP YARNS A PROCESS Technical Area The invention applies to warp yarns in short-course warp dyeing machines in the textile industry. It relates to a process developed for dyeing with high color efficiency. The invention is particularly relevant for conventional and short-course warp yarn production in denim fabric manufacturing. energy, water and chemical savings developed for dyeing in natural dyeing slasher machines It is related to the dyeing process that ensures efficiency. State of the Art 15 Dyeing warp yarns improves the appearance, durability, and quality of fabrics in textile production. It is a crucial process that determines its functionality. Warp threads, lengthwise in the fabric These are the threads used in the fabric's texture, and they generally provide the structural integrity of the fabric. Warp dyeing the yarns, obtaining different colors and shades, and improving the aesthetic properties of the fabric. Painting is done with the aim of improving and also enhancing functional properties. During this process, the warp yarns are mostly dyed with natural or synthetic dyes, and this These processes ensure that the yarns are more durable and long-lasting in the fabric texture. In dyeing warp yarns, the most commonly used methods include reactive dyeing. Techniques such as indigo dyeing and acid dyeing are available. These methods remove 25% of the fabric. It is selected according to the intended use and the desired aesthetic result. The dyeing of the warp yarns, It also determines the post-dyeing properties of the fabric; for example, color depth, lightfastness. Factors such as durability and fading play an important role at this stage. Today, many different 30-inch fabrics are produced, ranging from the clothing industry to home textile applications. Denim fabrics, which find use in this field, are woven from dyed warp threads. It is obtained by combining raw weft yarns using technology. The yarns used as warp yarn are cellulosic in origin and are often indigo or sulfur. The warp yarns are dyed with dyes. The dyed warp yarns are sized and then sent to the weaving process. are directed and the weft yarns are 35 in a specific construction and pattern direction. It is woven. The warp dyeing process is mostly done on indigo warp dyeing machines. 2 indigo or sulfur (sulfur) dyes with the use of various auxiliary chemicals This is achieved by appliquéing onto the yarns. The indigo dyeing machine includes a creel unit. pre-treatment tanks, painting tanks, ventilation unit, post-washing tanks, It consists of drying drums and a winding section. However, in technology, the dyeing process of warp yarns depends on the time and labor involved. It can be costly, especially when used to achieve high-quality and long-lasting colors. These processes increase production costs. Additionally, the amount of water used during dyeing... Energy consumption is also a factor that increases costs. Furthermore, the dyeing of warp yarns... The process is long and complex, and careful attention is needed to ensure the painting process is carried out efficiently. Timing and control are required. The techniques used are inefficient in terms of time. This can happen, and it can slow down production speed, thus increasing delivery times. For example... In existing systems, slasher painting machines are shown in the model drawing in Figure 1. As can be seen, they typically operate with 16 or more boats, and these boats The part that is 6 or more in number is used in indigo dyeing. However, this situation is 15 This increases both energy consumption and operating costs. 12 seconds on boats Submersion times around this range and oxidation distance around 17 meters. The homogeneity is insufficient for the dye to penetrate deeply into the yarns. This leads to problems in painting. The geometric structure of the boats is not flat. This leads to dye accumulation at the bottom, making homogeneous dyeing difficult. 20 In addition, direct contamination of the water used during washing, high water and chemical levels. Its consumption increases environmental and economic costs. Therefore, the known aspects of the technique... In this case, painting that provides energy, water and chemical efficiency reduces these problems. The process is needed. Application number TR 2019 / 14609 belongs to the applicant and concerns indigo warp dyeing. The machine involves dyeing warp yarns in various colors and producing colored denim fabric. It relates to a method developed for this purpose. The machine mentioned in this method is the warp. a creel section where the threads are wound; the warp coming out of the creel section a pre-treatment section where the yarns enter; a dyeing section that takes place after the pre-treatment section 30 the section, the washing section, the third section where the warp threads coming out of the washing section are dried. drying cylinders, where the warp yarns coming out of the third drying cylinders are sized sizing section, fourth drying cylinders where the sized warp yarns are dried, the accumulator section into which the dried warp yarns enter, and the section exiting the accumulator section. It consists of a warp winding section where the warp threads are wound. The subject of the invention is 35. The method involves washing the warp threads coming from the creel section in the pre-treatment section. 3 then drying in the first drying cylinders, dyeing of the dried warp yarns. The painting of only one boat in the section (bypassing the other boats) and then the dyed warp yarns are dried in a second drying cylinder, process It involves several steps. However, specifically, sulfur is produced with a smaller number of boats. Painting is not mentioned. 5 In conclusion, due to the negative aspects described above and the current solutions, the subject matter... Due to its shortcomings, an improvement is needed in the relevant technical field. It has been made. Purpose of the Invention The present invention meets the aforementioned requirements while eliminating all disadvantages. warp yarns that provide high color yield, which remove and offer some additional advantages It is related to the dyeing process. 15 The primary purpose of the invention is to achieve high colorfastness of warp yarns in a short-run dyeing machine. a dyeing process that provides energy, water and chemical efficiency for dyeing with efficiency to reveal. The invention involves a boat volume of 2700 liters, a boating time of 22 seconds, and The painting process is achieved by approximately doubling the oxidation distance to 34 meters. By deepening the process, the aim is to achieve the same quality in sulfur dyeing. One purpose of the invention is to create fibers of animal origin and / or synthetic fibers and / or natural fibers. semi-synthetic fibers sourced are directly incorporated into the blend and processed in a single roving and / or Dual-core refers to a type of filament or yarn where multiple types of wicks, filaments, or yarns can be combined on a single strand. It can also be produced using multi-core methods, such as tri-core, but not limited to that. a dyeing process that can be used to dye all possible warp yarns The aim is to present this. Here, fibers of animal origin, including but not limited to these, are 30. cotton, linen, hemp, jute, ramie, sisal, kapok, coconut fiber, and bamboo, among others. plant-based fibers, but not limited to these; sheep wool, merino wool, cashmere, wool such as angora, mohair, alpaca, llama, camel hair, vicuña, and mulberry, tussah, eri, and mugha. This may include various types of silk. Here, synthetic fibers may be included, but are not limited to. polyester and its derivatives, nylon and / or polyamide and its derivatives, acrylic and its derivatives, 35 elastanes and their derivatives such as spandex or lycra, polypropylene and its derivatives, polyurethane and 4 derivatives, polyvinyl alcohol (PVA) and its derivatives, polyvinyl chloride (PVC) and its derivatives, polyvinylidene chloride (PVDC) and its derivatives, polyethylene and its derivatives, Kevlar and Nomex, etc. aramid and its derivatives, such as polybutylene terephthalate (PBT) and polytrimethylene terephthalate (PTT). It may contain polycarboxylate fibers and derivatives. Here, naturally derived semi-synthetic Fibers including, but not limited to; viscose or rayon and its derivatives, modal and 5 derivatives, lyocell or tencel and its derivatives, acetate and its derivatives, triacetate and its derivatives, polylactic acid (PLA) and its derivatives, soy fiber and its derivatives, and microbial-derived cellulose. The resulting material may contain nanollose. The other objective of the invention is to achieve deep, homogeneous dyeing while using 10 in the dyeing process. Increasing the effectiveness of the recipes by using fewer boats in the painting process, deep and The aim is to ensure that the result is obtained through homogeneous staining. Another aim of the invention is to minimize dye consumption and save water and energy. The goal is to develop a dyeing process that provides this. 15 To achieve the purposes described above, the invention is a short-track warp dyeing system. a machine developed for dyeing warp yarns with high color efficiency The dyeing process includes the following steps: i. Preparation of warp yarns 20 ii. Mercerization of warp yarns iii. Washing the warp yarns and drying them in drying drums. iv. Dyeing the washed yarns in the prepared dyeing solution. v. Washing the dyed yarns to remove excess dye, vi. Neutralization of the yarns, followed by washing and drying in drums 25 drying, vii. Sizing of warp yarns and subsequent drying in drying drums. The structural and characteristic features and all the advantages of the invention are given in the figures below. Thanks to the detailed explanation written with references to the figures, 30 is clearer. This will be understood, and therefore the evaluation should also take these forms and detailed explanations into consideration. It needs to be done by taking precautions. 35 Figures that will help understand the invention. Figure 1, Standard Slasher Dyeing Machine used for dyeing in the current technique. This is a general view of the machine. Figure 2, Short-track warp dyeing process related to the invention. This is a general view of the machine. 5 The drawings do not necessarily need to be scaled and are useful for understanding the invention. Unnecessary details may have been omitted. Furthermore, at least the major Elements that are identical to a certain extent, or at least have largely identical functions, are the same. It is indicated by the number. 10 Explanation of References 1. First boat 2. The second boat 3. Third boat 15 4. The fourth boat 5. The fifth boat 6. The sixth boat 7. The seventh boat 8. The eighth boat 20 9. The ninth boat 10. First drying drums 11. Second drying drums 12. Third drying drums C: Caglik BY: Painting-Washing Trays H: Sizing vats H1: Sizing trough 1 H2: Sizing tank 2 30 A: Accumulator A1: Input Accumulator A2: Output Accumulator K: Head Q: Steamer 35 6 Detailed Description of the Invention This detailed explanation of the invention is solely for the purpose of providing a better understanding of the subject. This is explained in a way that will not create any limiting effects. The invention provides high colorfastness of warp yarns in a short-course warp dyeing machine. It relates to a dyeing process developed for dyeing with efficiency. The process in question... The process includes the following steps: i. Preparation of warp yarns ii. Mercerization of warp yarns iii. Washing and drying of warp yarns in drying drums 10 iv. Dyeing the washed yarns in the prepared dyeing solution. v. Washing the dyed yarns to remove excess dye, vi. Neutralization of the yarns, followed by washing and drying in drums. drying, vii. Sizing of the warp yarns and subsequent drying in drying drums. 15 The subject of the invention is the dyeing process step i involving fibers of animal origin and / or synthetic fibers and / or naturally derived semi-synthetic fibers directly included in the blend processed and woven into a single strand and / or multiple strands, filaments or yarn types in a single wire 20 Warp yarns produced by multi-core methods, where they are brought together, are transferred from bobbins to beams. It is prepared by wrapping. Here, cotton, linen, hemp, jute, ramie, sisal, kapok, plant-based fibers such as, but not limited to, coconut fiber and bamboo; such as sheep wool, merino wool, cashmere, angora, mohair, alpaca, llama, camel hair, and vicuña. 25 including, but not limited to, wool and silk varieties such as tussah, mulberry, eri and mugha. fibers of animal origin; polyester and its derivatives, nylon and / or polyamide and derivatives, acrylic and its derivatives, elastane and its derivatives such as spandex or lycra, polypropylene and its derivatives, polyurethane and its derivatives, polyvinyl alcohol (PVA) and its derivatives, polyvinyl chloride (PVC) and its derivatives, polyvinylidene chloride (PVDC) and its derivatives, polyethylene and its derivatives, Aramid and its derivatives such as Kevlar and Nomex, polybutylene terephthalate (PBT) and polytrimethylene 30 Polycarboxylate fibers and their derivatives, including but not limited to terephthalate (PTT). synthetic fibers that are no longer available; viscose & rayon and their derivatives, modal and its derivatives, lyocell & Tencel and its derivatives, acetate and its derivatives, triacetate and its derivatives, polylactic acid (PLA) and derivatives, soy fiber and its derivatives, nanollose obtained from microbial-derived cellulose such as, but not limited to, naturally derived semi-synthetic fibers directly 35 7 included in the blend and processed in a single wick and / or multiple wicks, filaments or yarns dual-core or tri-core, which are types of strings that can be combined on a single string, but are not limited to these. various compositions that can also be produced with multi-core methods that are no longer available Desired yarn type or types to be used in a range of 1% to 100%. In these compositions, the selected first warp yarns are wound from bobbins onto beams. 5 The subject of the invention is the dyeing process, specifically the second step, where the warp yarns are preferably dyed at 15-80°C. Mercerization with caustic soda in the temperature range of 9-15 Be, preferably 12 Be. It is maintained at a pressure of 1-3 atm. Here, the yarn type or types mentioned above are used. Warp 10 selected in desired compositions to be used between 1% and 100%. The yarns are preferably mercerized with 12 Be caustic soda. The invention concerns the dyeing process in step 3, where the warp yarns are cleaned of excess caustic soda and other substances. To remove impurities and prepare for painting, preferably at 15-80°C and 1-3 atm. They are washed and then dried in drying drums. Here, above 15 To be used in a range of 1% to 100% of the specified yarn type or types. In the compositions, the selected warp yarns are washed to remove excess caustic soda and other impurities. It is freed and made ready for painting. Table 1. Dye recipe used in an example of the method described in the invention. 20 Component Preferred by Weight amount (%) Sulfur Dye 7.7 pH regulator 1.7 Antioxidant 4.3 Complex builder 0.3 Wetting agent 0.9 Solvent (preferably water) 85.1 The subject of the invention is the dyeing process, step 4, in which the warp yarns are treated with dye and pH. 25 in staining solution containing regulator, antioxidant, complexing agent, wetting agent and solvent It is dyed. The dyes mentioned here are sulfur dye, vat dyes, and indigo. Dye, Indanthrene dye, Reactive dye, Pigment, Disperse dye, Acrylic paint, Direct or substantive dyes, natural indigo dye, clay dyes, naturally derived. 8 Dye-based dyeing is done by selecting natural, plant-based dyes. Here, the yarn type or types mentioned above may be used in a range of 1% to 100%. The warp yarns selected in the desired compositions are preferably dyed at 80°C. It is dyed in a solution. The aforementioned dyeing solution is preferably 7.7% sulfur. dye, 1.7% pH regulator, 4.3% antioxidant, 0.3% complexing agent, and 0.9% 5 The wetting agent and the remainder, the solvent, preferably contain water. (Table 1) In step 4, the painting conditions are as follows: pH 10-13.5 20-100°C; 20-40 m / min speed 10 The subject of the invention is the dyeing process, step v, where the dyed yarns are preferably treated at 60-120°C. More preferably, the process here involves feeding the steamer unit at 100°C with a speed of 20-40 m / min. (fixed, etc.) then the yarns coming out of the steamer unit are heated at 15-80oC and 1 atm with excess dye. It is washed to remove it. Here, 15 of the above-mentioned yarn type or types. Warp selected in desired compositions to be used between 1% and 100%. The yarns enter the steamer at 100°C, and then the yarns coming out of this unit are processed in the boat. It is washed to remove the paint. The subject of the invention is the dyeing process, step vi, where the warp yarns are preferably dyed at 15-95°C and 20°C. Neutralization is carried out under pH conditions of 3-9, and then preferably at 15-80°C and 1 The ATM is being cleaned. The subject of the invention is the sizing agent used on the warp yarns in step 7 of the dyeing process. The metal is sized using a mixture containing electrolyte, wax, and water, preferably at 35-100°C and 1-3 atm. 25 Here, the sizing mixture preferably contains 10.5% sizing agent by weight. Here to be used in a range of 1% to 100% of the yarn type or types mentioned above. Warp yarns selected in the desired compositions contain sizing agent, electrolyte and wax. It is mixed with the mixture and wrapped around the levents. In an example of the method that is the subject of the invention... The sizing recipe used is given in Table 2. 30 Table 2 Sizing recipe used in an example of the method described in the invention. Component Preferred by Weight amount (%) Sizing agent 10.5 9 Electrolyte 0.3 Wax 0.3 Water 88.9 Figure 2 shows the short-track slasher for the warp dyeing process, which is the subject of the invention. A general view of the painting machine is given. The subject of the invention is a short-track slasher. The following are examples of the dyeing process performed by the dyeing machine: includes; 5 i. Preparation of warp yarns in creel (C) ii. Mercerization of warp yarns in the first vat (1) iii. Washing of the warp yarns in the second tank (2) and the third tank (3) and the first drying in drying drums (10), then the yarns are dried in the empty fourth vat (4) and being fed from the fifth boat (5) to the sixth boat (6), 10 iv. Dyeing of the washed yarns in the sixth tank (6), v. Feeding the dyed yarns into the Steamer (S) and the yarns coming out of the Steamer Washing the seventh boat (7) to remove excess paint vi. Neutralization of the washed threads in the eighth vessel (8) and then in the ninth Washing in the boat (9) and drying in the second drying drums (11), 15 vii. Sizing of warp yarns in sizing vat (H1) and sizing vat (H2) and then and drying in the third drying drums (12). In the first step of an application of the process that is the subject of the invention; cotton, linen, hemp, jute, ramie, plant-based 20, including but not limited to sisal, kapok, coconut fiber, and bamboo. Fibers of various origins include: sheep wool, merino wool, cashmere, angora, mohair, alpaca, llama, and camel wool. including down, vicuña-like wool and silk varieties such as tussah, mulberry, eri and mugha, but not including these fibers of animal origin, including but not limited to polyester and its derivatives, nylon and / or polyamide and its derivatives, acrylic and its derivatives, elastane and its derivatives such as spandex or lycra, polypropylene and its derivatives, polyurethane and its derivatives, polyvinyl alcohol (PVA) and its derivatives, 25 polyvinyl chloride (PVC) and its derivatives, polyvinylidene chloride (PVDC) and its derivatives, polyethylene and derivatives, aramid and its derivatives such as Kevlar and Nomex, polybutylene terephthalate (PBT) and including polycarboxylate fibers and their derivatives such as polytrimethylene terephthalate (PTT), but synthetic fibers, not limited to these; viscose & rayon and their derivatives, modal and derivatives, lyocell & tencel and derivatives, acetate and derivatives, triacetate and derivatives, 30 polylactic acid (PLA) and its derivatives, soy fiber and its derivatives, and microbial-derived cellulose. obtained from natural sources such as nanollose, but not limited to this, semi-synthetic fibers are directly incorporated into the blend and processed in a single roving and / or multiple rovings, dual-core or tri-core, where different types of filaments or yarns are combined in a single strand. warp that can be produced using multi-core methods, but not limited to this. The threads are wound from bobbins onto reels. In the second step of an application of the process that is the subject of the invention; cotton, linen, hemp, jute, ramie, 5 plant-based materials such as, but not limited to, sisal, kapok, coconut fiber, and bamboo. Fibers of various origins include: sheep wool, merino wool, cashmere, angora, mohair, alpaca, llama, and camel wool. including down, vicuña-like wool and silk varieties such as tussah, mulberry, eri and mugha, but not including these fibers of animal origin, including but not limited to polyester and its derivatives, nylon and / or polyamide and its derivatives, acrylic and its derivatives, elastane and its derivatives such as spandex or lycra, 10 polypropylene and its derivatives, polyurethane and its derivatives, polyvinyl alcohol (PVA) and its derivatives, polyvinyl chloride (PVC) and its derivatives, polyvinylidene chloride (PVDC) and its derivatives, polyethylene and derivatives, aramid and its derivatives such as Kevlar and Nomex, polybutylene terephthalate (PBT) and including polycarboxylate fibers and their derivatives such as polytrimethylene terephthalate (PTT), but synthetic fibers, not limited to these; viscose & rayon and their derivatives, modal and 15 derivatives, lyocell & tencel and their derivatives, acetate and its derivatives, triacetate and its derivatives, polylactic acid (PLA) and its derivatives, soy fiber and its derivatives, and microbial-derived cellulose. obtained from natural sources such as nanollose, but not limited to this, semi-synthetic fibers are directly incorporated into the blend and processed in a single roving and / or multiple rovings, Dual-core or tri-core, where different types of filaments or yarns can be combined in a single strand, are examples of 20 warp that can be produced using multi-core methods, but not limited to this. The yarns are mercerized. In step 3 of an application of the process that is the subject of the invention; cotton, linen, hemp, jute, ramie, plant-based 25, including but not limited to sisal, kapok, coconut fiber, and bamboo. Fibers of various origins include: sheep wool, merino wool, cashmere, angora, mohair, alpaca, llama, and camel wool. including down, vicuña-like wool and silk varieties such as tussah, mulberry, eri and mugha, but not including these fibers of animal origin, including but not limited to polyester and its derivatives, nylon and / or polyamide and its derivatives, acrylic and its derivatives, elastane and its derivatives such as spandex or lycra, polypropylene and its derivatives, polyurethane and its derivatives, polyvinyl alcohol (PVA) and its derivatives, 30 polyvinyl chloride (PVC) and its derivatives, polyvinylidene chloride (PVDC) and its derivatives, polyethylene and derivatives, aramid and its derivatives such as Kevlar and Nomex, polybutylene terephthalate (PBT) and including polycarboxylate fibers and their derivatives such as polytrimethylene terephthalate (PTT), but synthetic fibers, not limited to these; viscose & rayon and their derivatives, modal and derivatives, lyocell & tencel and derivatives, acetate and derivatives, triacetate and derivatives, 35 polylactic acid (PLA) and its derivatives, soy fiber and its derivatives, and microbial-derived cellulose. 11 obtained from natural sources such as nanollose, but not limited to this, semi-synthetic fibers are directly incorporated into the blend and processed in a single roving and / or multiple rovings, dual-core or tri-core, where different types of filaments or yarns are combined in a single strand. warp that can be produced using multi-core methods, but not limited to this. The yarns are washed and purified to remove impurities, making them ready for dyeing. 5 In the fourth step of an application of the process that is the subject of the invention; cotton, linen, hemp, jute, ramie, plant-based materials such as, but not limited to, sisal, kapok, coconut fiber, and bamboo. Fibers of various origins include: sheep wool, merino wool, cashmere, angora, mohair, alpaca, llama, and camel wool. including down, vicuña-like wool and tussah, mulberry, eri and mugha types of silk, but not including 10 fibers of animal origin, including but not limited to polyester and its derivatives, nylon and / or polyamide and its derivatives, acrylic and its derivatives, elastane and its derivatives such as spandex or lycra, polypropylene and its derivatives, polyurethane and its derivatives, polyvinyl alcohol (PVA) and its derivatives, polyvinyl chloride (PVC) and its derivatives, polyvinylidene chloride (PVDC) and its derivatives, polyethylene and derivatives, aramid and its derivatives such as Kevlar and Nomex, polybutylene terephthalate (PBT) and 15 including polycarboxylate fibers and their derivatives such as polytrimethylene terephthalate (PTT), but synthetic fibers, not limited to these; viscose & rayon and their derivatives, modal and derivatives, lyocell & tencel and their derivatives, acetate and its derivatives, triacetate and its derivatives, polylactic acid (PLA) and its derivatives, soy fiber and its derivatives, and microbial-derived cellulose. obtained from natural sources such as nanollose, but not limited to this, semi-synthetic 20 fibers are directly incorporated into the blend and processed in a single roving and / or multiple rovings, dual-core or tri-core, where different types of filaments or yarns are combined in a single strand. warp that can be produced using multi-core methods, but not limited to this. Threads treated with sulfur dye, vat dyes, indigo dye, indanthrene dye, reagents. Dyes, Pigments, Disperse dyes, Acrylic paints, Direct or substantive dyes, 25 natural indigo dye, clay dye, dyeing based on naturally derived dyes, natural dye selected from among plant-based dyes, pH regulator, antioxidant, The dye is applied in a dyeing solution containing a complexing agent, wetting agent, and solvent. Here The specified yarns preferably contain 7.7% dye, 1.7% pH adjuster, and 4.3% by weight. A solution of antioxidant, 0.2% complexing agent, 0.9% wetting agent, and the remainder water at room temperature 30°C. It is painted under these conditions. In step 5 of an application of the process that is the subject of the invention; cotton, linen, hemp, jute, ramie, plant-based materials such as, but not limited to, sisal, kapok, coconut fiber, and bamboo. fibers of various origins; sheep wool, merino wool, cashmere, angora, mohair, alpaca, llama, camel 35 including down, vicuña-like wool and silk varieties such as tussah, mulberry, eri and mugha, but not including these 12 fibers of animal origin, including but not limited to polyester and its derivatives, nylon and / or polyamide and its derivatives, acrylic and its derivatives, elastane and its derivatives such as spandex or lycra, polypropylene and its derivatives, polyurethane and its derivatives, polyvinyl alcohol (PVA) and its derivatives, polyvinyl chloride (PVC) and its derivatives, polyvinylidene chloride (PVDC) and its derivatives, polyethylene and derivatives, aramid and its derivatives such as Kevlar and Nomex, polybutylene terephthalate (PBT) and 5 including polycarboxylate fibers and their derivatives such as polytrimethylene terephthalate (PTT), but synthetic fibers, not limited to these; viscose & rayon and their derivatives, modal and derivatives, lyocell & tencel and their derivatives, acetate and its derivatives, triacetate and its derivatives, polylactic acid (PLA) and its derivatives, soy fiber and its derivatives, and microbial-derived cellulose. 10 naturally derived semi-synthetic materials such as nanollose obtained, but not limited to this. fibers are directly incorporated into the blend and processed in a single roving and / or multiple rovings, dual-core or tri-core, where different types of filaments or yarns are combined in a single strand. warp that can be produced using multi-core methods, but not limited to this. The yarns are preferably fed into a steamer after sulfur dyeing. Then the steamer... The warp threads coming out of the Steamer (S) are fixed and the excess dye on the surface is removed by 15 It is washed in the seventh boat (7) to be removed. In step 7 of an application of the process that is the subject of the invention; Cotton, linen, hemp, jute, ramie, plant-based materials such as, but not limited to, sisal, kapok, coconut fiber, and bamboo. fibers of various origins; sheep wool, merino wool, cashmere, angora, mohair, alpaca, llama, camel 20 including down, vicuña-like wool, and silk varieties such as tussah, mulberry, mugha, tasar, and eri. but not limited to these, animal-derived fibers; polyester and its derivatives, nylon and / or polyamide and its derivatives, acrylic and its derivatives, elastomers such as spandex or lycra, and derivatives, polypropylene and its derivatives, polyurethane and its derivatives, polyvinyl alcohol (PVA) and derivatives, polyvinyl chloride (PVC) and its derivatives, polyvinylidene chloride (PVDC) and its derivatives, 25 polyethylene and its derivatives, aramid and its derivatives such as Kevlar and Nomex, polybutylene terephthalate including polycarboxylate fibers and derivatives such as (PBT) and polytrimethylene terephthalate (PTT). but not limited to these, synthetic fibers include viscose & rayon and their derivatives, modal and derivatives, lyocell & tencel and their derivatives, acetate and its derivatives, triacetate and its derivatives, polylactic acid (PLA) and its derivatives, soy fiber and its derivatives, and microbial-derived cellulose are among the 30 products. obtained from natural sources such as nanollose, but not limited to this, semi-synthetic fibers are directly incorporated into the blend and processed in a single roving and / or multiple rovings, dual-core or tri-core, where different types of filaments or yarns are combined in a single strand. warp that can be produced using multi-core methods, but not limited to this. The yarns are preferably mixed with 10.5 kg sizing agent, 0.3 kg electrolyte and 0.3 kg wax in a ratio of 35 to 100 kg of water. 13 After completion, the mixture is scalded using the prepared sizing recipe and then dried. They are dried in drums and then wound onto spools. The invention utilizes materials such as cotton, linen, hemp, jute, ramie, sisal, kapok, coconut fiber, and bamboo. but not limited to these, plant-based fibers include sheep's wool, merino wool, cashmere, 5 wool such as angora, mohair, alpaca, llama, camel hair, vicuña, and mulberry, tussah, eri, and mugha. animal-derived fibers, including but not limited to silk varieties; polyester and its derivatives, nylon and / or polyamide and its derivatives, acrylic and its derivatives, elastanes and their derivatives such as spandex or lycra, polypropylene and its derivatives, polyurethane and derivatives, polyvinyl alcohol (PVA) and its derivatives, polyvinyl chloride (PVC) and its derivatives, 10 polyvinylidene chloride (PVDC) and its derivatives, polyethylene and its derivatives, Kevlar and Nomex, etc. aramid and its derivatives, such as polybutylene terephthalate (PBT) and polytrimethylene terephthalate (PTT). synthetic fibers including, but not limited to, polycarboxylate fibers and their derivatives. fibers; viscose or rayon and its derivatives, modal and its derivatives, lyocell or tencel and derivatives, acetate and its derivatives, triacetate and its derivatives, polylactic acid (PLA) and its derivatives, 15 soy fiber and its derivatives, such as nanollose obtained from microbial-derived cellulose, but This includes, but is not limited to, the direct inclusion of naturally derived semi-synthetic fibers into the blend. processed and woven into a single strand and / or multiple types of strands, filaments or yarns in a single wire dual-core or tri-core, but not limited to multi-core, can be combined. 20 problems encountered in the use of warp yarns, which can also be produced by other methods Weaving problems are overcome with the sizing formula used, and in this way many fibers, filament and / or yarn type Vat warp dyeing, Indigo warp dyeing, Sulfur warp dyeing dyeing, indanthrene warp dyeing, reactive warp dyeing, pigment warp dyeing, Disperse warp dyeing, Acrylic warp dyeing, Direct or substantive warp dyeing, Natural indigo warp dyeing, clay-based dyes with or without natural and / or synthetic mordants. and / or dyeing based on any naturally derived dye, natural plant dye In many applications such as warp dyeing with materials and warp dyeing with natural clay, homogeneous dyeing is ensured, and the effectiveness of the recipes used in the dyeing process is assessed. increasing the painting process by using fewer boats for a deeper and more homogeneous painting. This is achieved by... 30 The warp yarns are dyed with sulfur in both slasher and rope dyeing machines. dyeing, indigo dyeing, indanthrene dyeing, reactive dyeing, pigment dyeing, disperse Painting, Acrylic painting, Direct or substantive painting, Natural indigo painting, Natural and / or clay-based with or without synthetic mordants and / or any natural source 14 dye-based dyeing, dyeing with natural plant dyes, warping with natural clay The method discussed in this invention can also be used in painting.

Claims

REQUESTS 1. High color efficiency of warp yarns in short-course warp dyeing machine. It is a dyeing process developed for dyeing, and its characteristic feature is; i. Preparation of warp yarns 5 ii. Mercerization of warp yarns iii. Washing the warp yarns and drying them in drying drums. iv. Dyeing the washed yarns in the prepared dyeing solution. v. Washing the dyed yarns to remove excess dye, vi. Neutralization of the yarns, followed by washing and drying in drums 10 drying, vii. Sizing of warp yarns and subsequent drying in drying drums. includes the process steps 2. A dyeing process that conforms to Claim 1, characterized by: i. In process step i, 15 of animal origin. fibers and / or synthetic fibers and / or semi-synthetic fibers of natural origin directly incorporated into the blend and processed in a single wick and / or multiple wicks, filaments or Warp produced using multi-core methods where different types of yarn are combined in a single strand. It is the process of preparing the yarns by winding them from bobbins onto spools.

3. A dyeing process conforming to Claim 1, characterized by the following: ii. In the process step, the warp yarns It involves mercerization within a temperature range of 15-80°C.

4. A dyeing process conforming to Claim 1, characterized by the fact that in process step 4, the warp yarns 25 containing dye, pH regulator, antioxidant, complexing agent, wetting agent and solvent It is the staining process in the staining solution.

5. A dyeing process conforming to Claim 1, characterized by the fact that the yarns are treated with sulfur in step 4. Paint, vat dyes, indigo dye, indanthrene dye, reactive dye, pigment. Disperse paint, Acrylic paint, Direct or substantive dye, natural indigo dye, clay 30 dye, dyeing based on naturally derived dyes, natural plant-based dye This involves staining the material in a dyeing solution containing a dye selected from among the materials.

6. A dyeing process conforming to claim 1 or 4, characterized by the warp in step 4 of the process. The yarns contain 7.7% sulfur dye, 1.7% pH adjuster, 4.3% antioxidant, and 0.2% 35%. 16 in the dyeing solution containing complexing agent, 0.9% wetting agent and the remainder solvent painting 7. A dyeing process in accordance with claim 6, characterized by the fact that the aforementioned solvent is water. That is. 5 8. A dyeing process that conforms to Claim 1, characterized by the following: in step v, the dyed yarns... The yarns are fed into the steamer unit, fixed, and the yarns coming out of the steamer unit It is washed to remove excess paint.

9. A dyeing process conforming to Claim 1, characterized by; vii. In the process step, the warp yarns Sizing is achieved by applying a sizing agent to a mixture containing electrolyte, wax, and water.

10. A dyeing process conforming to Claim 1, characterized by; vii. Warp in process step The yarns are sized with a mixture containing 10.5% sizing agent by weight. 15

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