WELDED T-SECTION PROFILE PRODUCTION MACHINE

Abstract

The invention relates to a machine for producing welded T-section profiles (1), characterized by having clamping elements (2), an upper table top (3), a vertical blade adjustment mechanism (4), a vertically adjustable magnet carrying arm (4.1), a magnet (4.2), a horizontally adjustable carrying arm (4.3), a horizontally adjustable carrying arm vertical slide (4.3.1), a horizontally adjustable carrying arm vertical slide bearing (4.3.2), a horizontally adjustable carrying arm horizontal slide (4.3.3), a horizontally adjustable carrying arm horizontal slide bearing (4.3.4), a lift (4.4), a vertically adjustable magnet and horizontally adjustable carrying arm connecting element (4.5), a welding machine movement mechanism (5), a horizontal alignment mechanism (6), a welding machine (7), and transfer equipment (8).

Description

1 TARIFF WELDED T-SECTION PROFILE PRODUCTION MACHINE Technical Section: 5 The invention relates to a machine for producing welded T-section profiles for floating platforms and ships. construction, structures made of pure or alloy metal, bridges and heavy industry This makes it possible to use it in various sectors. State of the Art and the Purpose of the Invention: The invention applies to floating platforms, shipbuilding, structures made of pure or alloy metal, and bridges. and can be used in sectors related to heavy industry. In systems used today, the vertical part is fixed to the horizontal part. The fixing and mounting process must be applied in order to enable the welding process that will provide the source. This is necessary. This situation increases production preparation and duration, and also increases the production time. This causes it to be variable / fluctuating, and the production speed of the line can be controlled. Because it is not fixed, it makes standardizing the production time impossible. This brings about. In the current state of the technology, human intervention is involved in the assembly and fastening process. Production errors can occur due to various factors. Similarly, assembly and... Deformations occur on the profiles during the fastening process. It is possible. In the known state of the art, installation / preparation, assembly, welding and This increases the man-hours spent during transportation and consequently the input costs. 25 Thanks to this invention, the time spent in production preparation is shortened. The horizontal part of the vertical part... necessary for the welding process that will enable the part to be fixed in place, available on the market. Unlike other systems used, the horizontal part is fixed to the ground and the vertical The part must be mounted to the horizontal part so that it can remain fixed perpendicular to the horizontal part. 30 The method is being differentiated. Instead of these processes, horizontal and vertical part pneumatic pressure is used. 2 and is fixed by applying electromagnetic forces. Thus, with this machine... Production setup time is minimized. The invention shortens the production time. This is due to the preparation time and the speed of sourcing. As a result of the error-free welding time being shortened, the production time for T-section profiles has been reduced. 5 Thanks to this invention, production quality problems have been minimized. Assembly and fastening. to prevent the deformations that the process creates on the profiles to be joined However, profiles secured with high-strength fastening elements are semi-finished. The welding process they will perform with autonomous welding machines will be at a constant speed and quality. 10 It improves production quality. The invention eliminates the problem of non-standard production times. With this invention... Due to the stabilization of the resource rate and the elimination of the human factor, production By standardizing the speed, production planning and production are carried out with high accuracy. 15 In currently used systems, pressure is applied only to the welded area. And this situation causes deformation in the horizontal bar. With this invention, each horizontal bar... By applying pressure and fixing it at that point, deformation is prevented. Furthermore... Other machines do not have an adjustable angle for the vertical part. The invention allows the vertical part to be adjusted to 20°. It has an adjustable design in terms of angle. Thanks to the invention, expenses incurred during installation / preparation, assembly, welding, and transportation are reduced. The man-hour value is reduced. Thanks to the invention, installation / preparation, assembly, welding and The man-hours spent during transportation, and consequently the input costs, are also reduced. 25 The invention involves performing preparation, assembly, and welding operations on the same machine and tabletop. By being manufactured on a table, space is saved, and production and area capacity is increased. is being increased. Prevents deformations such as tension, bending, and twisting that occur during fastening. To be able to pass through, the invention allows the horizontal part to be controlled by hydraulic, pneumatic, piston, etc. pressure. 3 with its components, and the vertical parts with electromagnetic, magnetic, etc. clamping elements. It is fixed in place. Thanks to this invention, the horizontal bar is secured by pressure applied at every point. It can be fixed. This means that the assembly process previously applied for fixing is no longer necessary. It eliminates this process. Eliminating this process speeds up the production process. Thanks to the welding machines in this invention, the welding process is eliminated from human intervention. 5 or by reducing human influence and stabilizing the speed, improving the quality of the material, grinding, etc. It minimizes quality defects. Since the invention is also used as a production line, the production speed of the line can be increased. Being controllable and stable prevents fluctuations in manufacturing times. 10 This process enables the creation of highly accurate production plans. This invention By making it semi-autonomous, it eliminates production errors that may arise from human factors. It is being blocked. Explanation of the Figures: 15 The invention will be described by referring to the attached figures, so that the features of the invention can be explained. It will be understood and appreciated more clearly, but the purpose of this invention is this obvious It is not about limiting it with regulations. On the contrary, the invention is defined by the accompanying claims. all alternatives, modifications and 20 that can be included within the defined area The aim is to cover their equivalences. The details shown are only for the present invention. It is shown to illustrate the preferred arrangements and both the methods shaping, as well as the rules and conceptual features of the invention, in the most useful way. It should be understood that they are presented to provide a readily understandable definition. This in the drawings; 25 Figure 1 shows a general perspective view of the welded T-section profile manufacturing machine. Figure 2 shows a top view of the welded T-section profile manufacturing machine. Figure 3 shows the left view of the welded T-section profile manufacturing machine. Figure 4 shows the front view of the welded T-section profile manufacturing machine. 30 Figure 5 shows a general perspective view of the vertical slat adjustment mechanism. Figure 6 shows a general perspective view of the horizontally adjustable carrying handle. 4 Figures that will help to understand this invention are shown in the attached images. They are numbered and their names are given below. Explanation of References: 1. Machine for producing welded T-section profiles. 2. Compression elements 3. Tabletop 4. Vertical Bar Adjustment Mechanism 4.1. Vertically adjustable magnetic carrying handle 10 4.2. Magnet 4.3. Horizontally adjustable carrying handle 4.3.1. Horizontally adjustable carrying handle, vertical slide. 4.3.2. Horizontally adjustable carrying handle, vertical slide bearing. 4.3.3. Horizontally adjustable carrying handle, horizontal slide 15 4.3.4. Horizontally adjustable carrying handle, horizontal slide bearing. 4.4. Elevator 4.5. Vertically adjustable magnet and horizontally adjustable carrying handles connection. element 5. Welding Machine Movement Mechanism 20 6. Horizontal Alignment Mechanism 7. Welding Machine 8. Transfer equipment Description of the Invention: 25 The invention relates to a machine for producing welded T-section profiles (1). Hydraulic, pneumatic piston and similar compression elements (2), transfer equipment (8) and horizontal alignment to clamp the horizontal slat, aligned with the mechanism (6), to the top tabletop (3). It is used. The top table top (3), horizontal plate, hydraulic / pneumatic piston etc. compression 30 It ensures that the elements (2) are fixed. Welding machine (7) and welding machine It carries the movement mechanism (5). The vertical slat adjustment mechanism (4) carries the T-section profile vertical It allows the horizontal bar to be aligned and welded to the horizontal bar. Vertical Adjustable magnet carrying handle (4.1), to which the T-section profile vertical parts are attached. It is the arm that carries the magnets (4.2). Vertically adjustable magnet carrying arm (4.1) and horizontal The adjustable carrying handle (4.3) can move angularly with the connecting element (4.5). It can move vertically thanks to the elevator (4.4). Magnet (4.2), T-section profile vertical 5 It ensures the transportation and placement of llamas at the source location. It is mounted on the handle (4.1). The horizontally adjustable carrying handle (4.3) has a T-section profile. It is the arm that provides the horizontal movement and angle of the vertical lamella; with the connecting element (4.5). The vertically adjustable magnet is attached to the carrying handle (4.1). Horizontally adjustable carrying handle The vertical slide (4.3.1), the horizontally adjustable carrying handle (4.3) linearly moves along the Z axis 10 It is the stationary part that enables its movement. Horizontal adjustable carrying handle, vertical slide bearing. (4.3.2) linear movement of the horizontally adjustable carrying handle (4.3) in the Z axis It is the movable part that provides horizontal adjustable carrying handle, horizontal slide (4.3.3), horizontal The fixed that enables the linear movement of the adjustable carrying handle (4.3) in the X-axis It is a part. Horizontal adjustable carrying handle, horizontal slide bearing (4.3.4), horizontally adjustable 15 It is the movable part that enables the linear movement of the carrying handle (4.3) in the X-axis. The elevator (4.4), the vertically adjustable magnetic carrying handle (4.1), the horizontally adjustable It enables movement along the Y-axis via the carrying handle (4.3). Welding machine movement The mechanism (5) is the linear of the welding machine (7) on the upper tabletop (3). It is the structure that enables its movement. The horizontal alignment mechanism (6) is the horizontal slat, 20 between hydraulic / pneumatic piston etc. clamping elements (2) and the upper table top (3) It is the mechanism that ensures the correct alignment for assembly and welding. Welding machine (7), T It performs the welding process of the vertical and horizontal plates that form the sectional profile; top table top. (3) is placed on the welding machine (7) with its movement mechanism. Transfer equipment (8), hydraulic / pneumatic piston etc. clamping elements (2) and top table top 25 (3) is located between; on the invention before and after welding of the horizontal lamella. It enables movement. Vertically adjustable magnet and horizontally adjustable carrying handles. The connecting element (4.5) is the connecting element that provides angular alignment. The horizontal bar is transferred to the appropriate point under the upper tabletop (3) via the transfer equipment (8). It is deployed thanks to the invention's adjustable structure according to the horizontal part width. horizontal alignment mechanism (6) to be used for welding horizontal bar welding 6 It is positioned appropriately. Horizontal bar, hydraulic / pneumatic piston, etc. clamping elements. (2) is fixed to the top tabletop by clamping (3) onto the vertical bar magnets (4.2). It is attached. The vertical bar vertical element adjustment mechanism is attached via magnets (4.2). (4) takes it onto the horizontal bar in the position according to the manufacturing drawing. Welding machine (7) Welding is done with the welding machine's movement mechanism (5). The entire bar is welded with the welding machine's movement mechanism (5). 5 The processed lamellae are transformed into T-section profiles. The T-section profile is then transferred to the transfer equipment. (8) is removed from the invention. Thanks to its adjustable structure according to the horizontal section width, the invention allows for the horizontal metal bar. It is brought into the welding position. The horizontal metal bar top table 10 with clamping elements (2). It is fixed to the table (3). The T-section profile is fixed horizontally with the help of vertical part magnets (4.2). The part is brought onto the welding position, the elevator (4.4) and the carrying handles (4.1) This is achieved with the help of humans. Thus, preparation, assembly and welding processes are carried out without human intervention. By eliminating the factor, the invention allows for more precise and faster execution. Thanks to this invention, the output quality in T-section profiles, and consequently the quality of the products, has been improved. It is made possible to maximize this. Hydraulic / pneumatic piston etc. compression. By means of the elements (2) and the top tabletop (3), the part is fixed, and the assembly of the part is made possible. This prevents deformations caused by the thermal input it receives during the welding process. Sectional profile, adjustable vertical part fixing for fixing the vertical element 20 Precise mounting thanks to the vertically adjustable magnet carrying arm (4.1) of the system This allows the vertical section of the T-section profile to be welded at the correct angle. and prevents warping in the metal structure; improves product quality. T-section profile, vertical The horizontal adjustable vertical part clamping system is used for securing the element. Thanks to the adjustable carrying handle (4.3), the vertical part of the T-section profile can be held at the correct angle of 25° It allows for boiling and prevents warping in the metal structure; the product Improves quality. Adjustable vertical section for fixing the T-section profile vertical element. Thanks to the elevator structure of the fixing system, the carrying arms (4.1) are in the Y axis. By enabling its adjustable movement, it ensures the precision of the vertical part height of the product. It provides and welding is done at appropriate angles. Thanks to the welding machine (7), the double weld is 30° in a biased manner, with equal duration and quality, by eliminating the human factor, or By reducing the number of products manufactured, the product quality improves. 7 The invention features a structure that allows for angular adjustment of the vertical section, enabling the vertical slat to be positioned as desired. It makes it possible to angle it. The invention relates to the vertical and horizontal flat bars throughout the entire production process of T-section profiles. welding with a welding machine (7) which has a movement mechanism (5) while stationary 5 It makes it possible to do so. How the invention can be applied to industry: The invention is superior to existing products in terms of production process, production time and production costs. It can be produced under similar conditions and is entirely suitable for industrial use. 20 30

Claims

8 REQUESTS 1- The invention relates to a machine for producing welded T-section profiles (1), the feature of which is; - Compression elements (2) - Top Table (3) - Vertical Lam Adjustment Mechanism (4) - Vertically adjustable magnetic carrying handle (4.1) 10 - Magnete (4.2) - Horizontally adjustable carrying handle (4.3) - Horizontally adjustable carrying handle for vertical slide (4.3.1) - Horizontally adjustable carrying handle on vertical slide bearing (4.3.2) - Horizontally adjustable carrying handle for horizontal slide (4.3.3) - Horizontal adjustable carrying handle on horizontal slide bearing (4.3.4) - To the elevator (4.4) - Vertically adjustable magnet and horizontally adjustable carrying handles attachment. element (4.5) - To the Movement Mechanism of the Welding Machine (5) - Horizontal Alignment Mechanism (6) - Welding Machine (7) 30 - Transfer equipment (8) It is characterized by having 35 2- Relating to the welded T-section profile production machine (1) mentioned in Claim 1, Its feature is that the horizontal bar can be fixed in place by applying pressure at any point. It is the act of performing. 3- Relating to the welded T-section profile production machine (1) mentioned in Claim 1, 40 Its feature is that it has a structure that allows the vertical part to be adjusted angularly. Its function is to allow the llama to be positioned at the desired angle. 9 4- Relating to the welded T-section profile production machine (1) mentioned in Claim 1, Its feature is that the T-section profile is manufactured using vertical and horizontal bars from start to finish of the production process. welding with a welding machine (7) which has a movement mechanism (5) while stationary. It is about making it possible to do it. 10 20 30

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