Global Filling and Integrated Channelled Foam System

Abstract

The invention relates to ergonomic support systems used in the furniture and bedding industries, particularly in upholstery and mattress technologies that enhance comfort by adapting to body pressure points.

Description

1 TARIFF Global Filling and Integrated Channelled Foam System Technical Field to Which the Invention Relates The invention is in the field of ergonomic support systems used in the furniture and bedding industries. Upholstery and mattress that enhance comfort by adapting to body pressure points 5 It is related to technologies. Prior knowledge of the art related to the invention. In today's world, ergonomic beds and seating systems are designed for long-term use. It faces numerous important challenges such as comfort, pressure distribution, temperature control, and durability. Traditional bed and sofa systems are faced with static and homogeneous support. Because they have surfaces, they adapt sufficiently to body pressure points. This is insufficient, which leads to a buildup of intense pressure, particularly in the hips, shoulders, and lower back. The causes include discomfort, circulatory problems, and serious conditions such as pressure sores (decubitus ulcers). This leads to problems. To prevent the development of such pressure ulcers, the biomechanics of surface materials must be considered. They have studied the effects and found that dynamic support systems distribute pressure better on the skin. It is known to protect blood health. Bed systems that distribute pressure individually to the patient are beneficial for blood flow. Studies have shown that it improves circulation and enhances sleep quality. These systems are the same. It also promotes muscle relaxation and increases REM sleep. In addition, traditional foam or latex-based filling materials retain body temperature for 20 minutes. By trapping air, it prevents air circulation, which leads to sweating and temperature imbalance. This leads to discomfort, especially for individuals living in hot climates. increases and deep sleep stages along with the rise in body temperature during sleep. Sleep quality deteriorates, and overall sleep quality decreases. The temperature of air-circulating mattresses... It is known that it manages its control better and reduces sweating, and also traps heat. It is known that sponges can increase body temperature, leading to sleep disturbances. In this context, mattress systems with high breathability regulate body temperature, thus providing a more comfortable experience. It ensures a good night's sleep. Traditional foam-based mattresses and upholstered furniture deform over time, These materials, constantly subjected to pressure, lose their flexibility and tend to collapse. 30 2 This shows that polyurethane foams shrink by 20-30% after a certain period of time. This shows that this situation reduces the lifespan and hardens over time, causing discomfort. the level drops; even high-density sponges eventually become mechanically unstable after a certain period. It is known to have lost its characteristics. On the other hand, traditional bed and seating systems offer the same level of comfort for all users. 5 They try to offer a solution, but a single solution is not enough for different body types and sleeping positions. This is not the case. Therefore, users can adjust the firmness level of the mattress according to their personal preferences. It is important that it has the flexibility to change the support to pressure points. Personalized mattresses significantly improve user satisfaction and sleep quality. This increases the effect of dynamic support mattresses, which are pressure-sensitive during sleep (Figure 10). that changing it provides better muscle relaxation and dynamically adapts to the body The surfaces improve sleep quality. However, non-personalized beds... These systems are unable to provide adequate support for different body types and sleeping positions, which means users move more during sleep, experience sleep disruptions, and deep sleep This causes a reduction in its duration. 15 Personalized mattress systems cause less movement variation during sleep. It increases REM sleep duration. All these findings suggest that traditional mattress and upholstery systems static and uniform support structures are inadequate in terms of both comfort and health; In contrast, the new generation offers dynamic support, breathability, and personalization options. mattress systems, longevity, comfort, sleep quality and overall user satisfaction 20 This shows that it has performed far superior in that respect. Current bed and seating systems aim to solve various problems that affect user comfort. It offers limited solutions for this purpose. Most of these systems rely on homogeneous support. Because they have surfaces, they dynamically adapt to body pressure points. This is unable to provide adequate support, which leads to a buildup of intense pressure, particularly in the hips, shoulders, and lower back. 25 It causes circulatory disorders and, in the long term, pressure sores. On the other hand, Traditional polyurethane foam or latex-based systems do not allow for air circulation. Due to their unfamiliar structures, they trap body heat, leading to sweating and affecting sleep quality. This leads to deterioration. Another significant disadvantage of these structures is that over time... They undergo deformation; under continuous load, materials lose their elasticity, leading to collapse and 30 It tends to harden, which both reduces the comfort level and shortens the product life. 3 It shortens the duration. Furthermore, current systems are adapted to different body types, sleeping positions, or usage patterns. It is unable to provide customizable support for scenarios and meet the changing needs of users. They are unable to adapt. In conclusion, all the problems mentioned above make innovation in the relevant field imperative. has brought. 5 Purposes and Brief Description of the Invention The purpose of the invention is to provide support structures for use in beds, seating surfaces and similar applications. Able to dynamically adapt to body pressure points, resistant to deformation, It can optimize personal comfort levels while also providing heat through air circulation. The goal is to develop a sole structure that enhances thermal comfort by effectively distributing heat. 10 The structure presented here is an alternative to the springs used in bed-like bases. They are in use, and as a result, the springs deteriorate, rust, and lose their strength. It eliminates or reduces the disadvantages. In addition, the metal springs This also provides a solution to the problem of static accumulation that occurs as a result of this. In this context, thanks to special channel structures that allow for the controlled movement of the spheres, 15 This both balances the pressure in different body regions and distributes heat on the contact surface. User comfort is improved by preventing accumulation of fat. The invention is suitable for prolonged sitting and lying down. In situations like these, the aim is to prevent pressure-related discomfort and pressure ulcers, and to maintain structural integrity. by protecting it, extending its lifespan and reducing discomfort caused by ambient temperature It aims to... 20 Definitions of the Figures Illustrating the Invention The diagrams and related information used to better explain the device developed with this invention are as follows: The explanations are below. Figure 1. Top view of the support base, which is the subject of the invention. Figure 2. Representative cross-sectional view of the support base of the invention together with the spheres. 25 Figure 2a. Representative cross-sectional view of the support base of the invention together with multiple spheres. Figure 3. Cross perspective of the support base with an alternative channel positioning. image. 4 Figure 4. Cross perspective of the support base with linear channel positioning. image. Descriptions of the Elements / Parts / Components Constituting the Invention To better explain the device developed with this invention, the parts and figures are shown in the diagrams. The sections are numbered, and the corresponding entry for each number is given below. 5 1. Support base 10. Body 11. Base 12. Ceiling Channel 13, Channel 10 131. Canal wall 20. Global fillers R. Sphere diameter L. Canal depth Detailed Description of the Invention The invention covers technologies based on comfort and ergonomics, smart furniture systems, and medical applications. In various disciplines such as support solutions and thermal comfort optimization, furniture and In the field of ergonomic support systems used in the bedding industry, particularly regarding body pressure... By adapting to the temperature points, it increases comfort, optimizes airflow, and sets the temperature to 20. A bed and seating system that improves control and increases durability for long-term use. It is related to. The subject of the invention, the support base (1), is structured on a body (10). In its most basic form The body (10) includes a base (11) and a roof (12). Between the base (11) or the base (12) In the provided channels (13), spheres (20) are positioned. 25 Referring to Figures 1 and 2; the mentioned base (11) is preferably a prismatic base with a planar bottom surface, It is arranged in a rectangular prism shape in particular. However, the subject of the invention is the support base (1) It is clear that this geometric form can change depending on the area of ​​use. For example, a cylindrical one. The form can also be used. The surface of the mentioned base (11) must have at least one channel, preferably multiple channels (13) has been created. If a channel (13) is used, the channel in question will be uninterrupted. It extends across the entire base surface, preferably forming a serpentine geometry. In the preferred configuration, multiple channels (13) are used, and especially these channels (13) are arranged in parallel with each other. 5 These channels (13) can be arranged longitudinally as shown in Figure 1, or transversely. It can also be arranged in the structure. Here, the channels (13) can extend along the width of the base (11). It can also extend along the length of the base (11). The mentioned channels (13) are preferably It extends continuously, but can be provided intermittently as needed. For example... Multiple series channels (13) extending along the width of the base (11) can be preferred. The mentioned channels are 10 (13) canal through the canal walls (131) provided on the said base (11). The depth (L1) is defined. This open channel (13) structure allows air flow at the support base (1) It also increases. Referring to Figure 2; Multiple flexible spheres (20) are placed inside the mentioned channels (13) They are placed. When pressure is applied to the aforementioned flexible spheres (20), they compress and 15 It is made of a material that tends to return to its original position after the pressure is removed. Preferably, the canal (13) is filled entirely with flexible spheres (20). The flexible spheres themselves It cannot move along the channel except for its stretch allowance. Preferably only on top of it. It is being compressed by the falling vertical pressure. In one configuration of the invention, the sphere diameters (R) of the spheres (20) are 20 times greater than the channel depth (L). It is large. Accordingly, a part of the sphere (20) extends outwards from the channel (13). Here It is essential for the invention that the sphere diameters (R) be greater than the channel depth (L). Conversely, In this case, the vertical pressure will first take up the channel walls (131) which form the channels (13); this will then This will severely restrict the function of the spheres (20). Here the support base (1) will depend on the channel depth (L) and the diameter (R) of the aforementioned spheres 25 It is optimized in this way and thus, depending on the user's body structure, as mentioned above. The aforementioned spheres (20), which can move within the channels (13), are constantly supported It offers. 6 A ceiling (12) is placed on top of the channels (13). Here, the ceiling (12) is preferably It is arranged to come into contact with the spheres (20). Alternatively, the ceiling (12) and the spheres A distance can also be left between (20). However, the ceiling (12) is in contact with the spheres. This will be advantageous in terms of fixing the spheres in place. In a preferred configuration, at least the channels (13), preferably the entire base (11) contoured 5 It is manufactured in this way. The contoured structure improves heat dissipation and the placement of spherical parts. It provides ease of assembly in this respect. In an alternative configuration, the channels (13) will extend from the ceiling (12) to the floor (11). They are arranged in this way. The channels (13) do not touch the base (11). Here the spheres (20) It is in contact with the ceiling (12) and the floor (11), the channel depth (L) is again smaller than the sphere diameter (R) 10 It is selected in such a way as to be. Referring to Figure 2a; in another configuration of the invention, two rows of upper parts are placed inside the canal (13). They are arranged on top. Here, the sphere (20) is placed through the channel (13) in a similar arrangement to the structure in Figure 2. It extends outwards. Two or more are positioned one on top of the other to achieve this. The sum of the diameters (R) of the spheres (20) is greater than the depth of the existing channel (13). 15 In another configuration, multiple spheres are positioned one on top of the other as shown in Figure 2a. Here... Intermediate layers, preferably planar layers, can be placed between the spheres (20). Other In a similar way to the structures, here too one of the spheres (20) goes out of the said channel (13) It extends correctly. These two or more spheres (20) have sphere diameters (R) and the interlayer The sum of its thickness is greater than the depth of the existing canal (13). 20 In all configurations, the dimensions are sphere (20) or spheres (20) out of the channel (13). It is designed to allow it to lie down. Accordingly, the existing invention subject support base in its most basic form (1), at least one sub-base (11), a base (12) placed on top of the mentioned base (11), 25 At least one channel (13) provided on the mentioned base (11) or ceiling (12), placed inside the mentioned channel (13), extending between the floor (11) and the ceiling (12) and Spheres (20) at least some of which go out of the channel (13) by exceeding the channel depth (L1) It includes. 7 Here, spheres (20) that can move within the structure of channel (13) and the pressure is equal By distributing it, it has a blood circulation-improving effect. Preferably spheres (20), having equal dimensions, equal shape and equal elasticity properties according to a sampling. Alternatively, different sizes are provided in different regions of the base (11). And spheres with flexible properties can be placed. The important thing here is the different support 5 Forces are generated. This is based on dimensions and material properties. It is customizable. Thanks to this structure, it provides customized support for different parts of the body. Conditions can be created. Spheres (20) are grouped according to their usage needs and These groups can be placed in predetermined areas of the canal. Thus, the shoulder, Different levels of support and firmness can be provided for areas such as the waist and hips. For example, 10 Larger spheres for the waist and back area, smaller spheres for the neck and foot area (20) It is available for use. In a preferred configuration, spheres (20) can be made of elastomer, latex, polystyrene beads, sponge, etc. They can be made from various materials; the internal structure of the sponge-like spheres is hollow. These voids are provided by microballoons, ceramic particles, silica particles, graphene or 15 They can be filled with filler materials such as carbon nanotubes. This allows the spheres to be formed. Mechanical strength and comfort characteristics can be improved. These filling materials include micro-bubbles, which enhance the lightness and low weight of the sponge. It enhances density properties; thanks to its high surface area, it provides heat and sound insulation. It improves its performance. Ceramic or silica particles increase the mechanical strength of the sponge by 20. and increases temperature resistance, thus contributing to the longevity of the structure. These particles also help create more durable surfaces. Graphene or carbon nanotubes, which offer high strength and electrical conductivity properties. and when integrated into channeled foam structures, they provide both structural integrity and It can improve electrical performance. 25 The bottom sole (11) and / or the top sole (12) can be made of flexible material, depending on preference; Materials include sponge, viscoelastic sponge, polyurethane, polyethylene, natural latex, and silica sponge. These materials can be selected from among the available structures. These materials have a density range of 30-90 kg / m³. It can be provided and may also contain antibacterial additives. 8 The upper sole (12) can be made of material of the same or different density as the lower sole; some In sampling, by ensuring that the upper stratum has a lower density than the lower stratum. A soft contact surface can be created. The sponges used in the base (11) and ceiling (12) have different cell structures, porosity levels and flexibility. It has been optimized in terms of its properties. The high liquid and air content of the sponges is 5 Thanks to its absorbance capacity, it is effective in performance-requiring areas such as sound and heat insulation. Results are obtained. Polymeric sponges such as polyurethane (PU) and polyethylene (PE) have low They stand out with their density and high flexibility; integrated into ducted systems. When processed, their mechanical properties can be further improved. Additionally, chemical... Their durability makes them suitable for long-term use. Alternatively, high 10 Silica sponges are preferred in applications requiring high temperature resistance. Sponges provide thermal insulation, containing or dissipating heat, especially in industrial settings. It forms a structure. Thus, channeled foam systems offer both comfort and technical benefits. Its durability allows it to be used in a wide variety of applications. Here, the support base (1) can move within the channel (13) structure with spheres (20) and the pressure 15 By distributing airflow evenly, it improves blood circulation and prevents pressure sores. Optimizing temperature control by increasing the open channel (13) system, reducing sweating, and reducing humidity. to improve management; sphere (20) and sponge made of flexible and durable material. Its body, which has layers (10), prevents collapse and deformation. Referring to Figures 3 and 4; the existing ceiling (12) is directly on top of the said floor (11) 20 is being placed. Alternatively, the ceiling could be a two-part structure. One of these parts would be the frame. and the frame sits on the edges of the ceiling (11) and is formed by the frame A layer is placed on the spheres (20) in the gap. Preferably channel (13) and The total length of the frame is greater than the diameter (R) of the sphere. 25 For the production of the support base (1) which is the subject of the invention, the sphere (20) described above must be first a material suitable for any of the materials into a forming machine By placing it, a sphere (20) is obtained. Here, the shaping machine is preferably a hemisphere. It includes a fixed die and a rotating die that is congruent with the aforementioned die. Material 9 The material is placed inside a stationary mold, and then the rotating mold closes over the stationary mold. And then it starts to rotate, giving the material a spherical shape. Then, a material suitable for any of the base (11) materials described above. Channels (13) are formed by taking it into a forming machine. Here, the forming It can use CNC as a machine. Here, channels (13) are preferably 5 All edges are created with contours. Then, the spheres (20) are placed in the channels by manual or automation systems. is being placed. Then, a material suitable for any of the ceiling (12) materials described above. produced with and shaped with a forming machine, preferably CNC, the aforementioned 10 It is connected to the base (11). In the preferred application of the invention, the aforementioned base (11) and ceiling (12) are connected to each other. by combining the aforementioned spherical fillings (20) by lamination method They are linked. The subject matter of the invention includes the furniture and bedding industry, medical and rehabilitation products, automotive and 15 sectors such as aviation, sleep technologies, sports and fitness equipment, and the defense industry. It is directly related to various sectors. In this context, orthopedic and ergonomic mattress systems, smart bed and sofa technologies, upholstered furniture and seating systems, and other furniture. In addition to applications in this field, hospital beds, medical support surfaces, and wheelchairs. Chair seat supports and adaptable foam to prevent pressure sores in bedridden patients 20 Medical solutions, such as systems, are also included. In the automotive and aerospace sectors. Dynamic support systems for automotive seats, seats that optimize airflow. upholstery solutions and ergonomic seating systems designed to enhance passenger comfort. It is related to. In addition, temperature regulation systems that improve sleep quality depend on body position. Adaptive smart mattress systems and foam and filling that optimize pressure distribution 25 It is also suitable for use in sleep technologies and in the field of sports and fitness. ergonomic mats for gyms and rehabilitation centers, and for athletes. It is also related to pressure-sensitive dynamic support systems. Finally, the defense industry. Within this scope, pressure-sensitive ergonomic designs have been developed for military vehicles and helicopter seats. Seating support systems designed to reduce fatigue during prolonged use. The solutions are also included within the scope of this invention application.

Claims

11 REQUESTS 1. A support base that allows the user to sit on and / or lie on it (1) Its characteristic is; at least one sub-base (11), a ceiling (12) placed on the mentioned base (11), 5 At least one channel (13) provided on the aforementioned base (11) and / or ceiling (12), placed inside the mentioned channel (13), extending between the floor (11) and the ceiling (12) and spheres, at least some of which go beyond the channel depth (L1) and out of the channel (13) (20) is included.

2. A support base (1) that conforms to claim 1, and whose characteristic is; the sphere diameter (R) of the mentioned channel (13), made of flexible material provided to be greater than the channel depth (L1) It includes the aforementioned spheres (20).

3. A support base (1) conforming to claim 1, whose characteristic is that it is placed between the spheres (20) and 15 The sum of the thickness and the diameter of the sphere (R) of the mentioned channel (13) is less than the channel depth (L1) made of flexible material that is provided in a way that will be larger and positioned on top of each other It must contain at least one intermediate layer.

4. A support base (1) conforming to claim 1, whose characteristic is that the sum of the sphere diameters (R) is 20 The channel (13) is provided to be larger than the channel depth (L1) and stacked on top of each other. It includes the aforementioned spheres (20) made of positioned flexible material.

5. A support base (1) that conforms to claim 1, and whose characteristic is that they are parallel to each other. It includes the aforementioned channels (13) which are arranged and provided in multiple numbers. 25 6. A support base (1) that conforms to claim 1, and its characteristic is; the length of the aforementioned base (11). It includes the aforementioned channels (13) that extend throughout.

7. A support base (1) conforming to claim 1, whose characteristic is that the aforementioned base (11) is 30 in width. It includes the aforementioned channels (13) that extend. 12 8. A support base (1) that conforms to Claim 1, and its characteristic is that it crosses over the aforementioned base (11). It includes the aforementioned channels (13) that extend in that direction.

9. A support base (1) that conforms to Claim 1, and whose characteristic is that they are identical and / or It includes the aforementioned spheres (20) provided in size and / or flexibility. 5 10. There is a support base (1) that conforms to claim 1, and its feature is that at least one of them is different from the others. It includes the aforementioned spheres (20) provided in shape and / or size and / or flexibility.

11. A support base (1) that conforms to claim 10, and whose characteristic is; shape and / or size and / or 10 It includes the aforementioned spheres (20) grouped according to their flexibility.

12. A support base (1) that complies with claim 11, and its feature is that the channel is predetermined. It includes the aforementioned groups of spheres (20) placed in their regions.

13. A support base (1) in accordance with Claim 1, and its feature is that the aforementioned ceiling (12) is the base (11) a frame that sits on its edges and the space within that frame, the aforementioned spheres (20) is that it contains a layer placed in such a way as to make contact.

14. A support base (1) in accordance with claim 1, whose characteristic is; total lengths of the aforementioned sphere 20 The channel mentioned (13) and the frame are larger than the diameter (R).

15. A support base (1) in accordance with claim 1, the feature of which is; made of a flexible material. It includes the mentioned base (11).

16. A support base (1) in accordance with Claim 1, whose characteristic is that it is made of a polymeric material. It includes the mentioned base (11).

17. A support base (1) conforming to Claim 1, 15 or 16, the characteristic of which is; made of sponge. It includes the mentioned base (11). 30 18. Claim 1, a suitable support base (1) from 14-17, has the characteristic of having a density of 30-90 kg / m³. It includes the mentioned base (11) made of the material. 13 19. A support base (1) that conforms to any of claims 14-18, and whose characteristic is polyurethane, the mentioned base made of polyethylene, silica sponge, viscoelastic or natural latex (11) It includes.

20. A support base (1) that is suitable for any of Claim 1, 14-19, and has the characteristic of; 5 It contains the aforementioned base (11) which contains antibacterial substance.

21. A support base (1) that conforms to any of Claim 1, 14-20, and has the characteristic of being contoured. It includes the aforementioned base (11) provided in this way.

22. Claim 1 is a supporting base (1) that conforms to any of 14-21, and its characteristic is; mentioned It includes the aforementioned ceiling (12) which is made of the same material as the base (12).

23. Claim 1 is a supporting basis (1) that is suitable for any of 13-21, and its characteristic is; mentioned It includes the base (12) and the aforementioned ceiling (12) made of different materials. 15 24. A support base (1) that is in accordance with claim 23, and its characteristic is that the aforementioned base (12) the ceiling mentioned (12) made of a material with a lower density than the material mentioned. It includes.

25. A support base (1) that is suitable for any of the above requirements, and its characteristic is; It contains the aforementioned spheres (20) made of polymeric material.

26. A support base (1) in accordance with claim 25, and its feature is that it is made of elastomer. It contains spheres (20). 25 27. A support base (1) in accordance with claim 25, the feature of which is; latex, polystyrene beads. The product contains the aforementioned spheres (20).

28. A support base (1) in accordance with claim 25, the feature of which is; made of sponge, as mentioned 30 It contains spheres (20).

29. A support base (1) in accordance with claim 28, whose feature is that it forms the inner structure of the sponge. It contains filler materials that fill at least some of the voids. 14 30. A support base (1) in accordance with claim 29, the characteristic of which is; microballoons, ceramic or silica filler materials selected from among particles or graphene or carbon nanotubes It includes.

31. A support base (1) that is suitable for any of the above requirements, and its characteristic is; The mentioned ceiling is placed in such a way as to contact the polymeric spheres (20) mentioned. (12) is included.

32. A support base (1) that is suitable for any of the above requirements, and its feature is; 10 It includes the aforementioned channels (13) that extend from the floor (11) to the ceiling (12).

33. Furniture including a support base (1) suitable for any of 1-32.

34. Bed with a support base (1) suitable for any of 1-32. 15 35. Sofa with a support base (1) suitable for any of 1-32.

36. Chair with a support base (1) suitable for any of 1-32.

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