Global Filling Support Element

Abstract

The invention relates to upholstery and mattress technologies used in the furniture and bedding industries, specifically those featuring mechanically enhanced foam spheres that adapt to body pressure points to increase comfort through ergonomic support systems.

Description

1 TARIFF Global Filling Support Element Technical Field to Which the Invention Relates The invention is in the field of ergonomic support systems used in the furniture and bedding industries. especially by adapting to body pressure points, it increases comfort and is mechanically 5 It relates to upholstery and mattress technologies featuring foam spheres enhanced from the original concept. Prior knowledge of the art related to the invention. In today's world, ergonomic beds and seating systems are designed for long-term use. It faces numerous important challenges such as comfort, pressure distribution, temperature control, and durability. Traditional bed and sofa systems are faced with static and homogeneous support. Because they have surfaces, they adapt sufficiently to body pressure points. This is insufficient, which leads to a buildup of intense pressure, particularly in the hips, shoulders, and lower back. The causes include discomfort, circulatory problems, and serious conditions such as pressure sores (decubitus ulcers). This leads to problems. To prevent the development of such pressure ulcers, the biomechanics of surface materials must be considered. They have studied the effects and found that dynamic support systems distribute pressure better on the skin. It is known to protect blood health. Bed systems that distribute pressure individually to the patient are beneficial for blood flow. Studies have shown that it improves circulation and enhances sleep quality. These systems are the same. It also promotes muscle relaxation and increases REM sleep. In addition, traditional foam or latex-based filling materials retain body temperature for 20 minutes. By trapping air, it prevents air circulation, which leads to sweating and temperature imbalance. This leads to discomfort, especially for individuals living in hot climates. increases and deep sleep stages along with the rise in body temperature during sleep. Sleep quality deteriorates, and overall sleep quality decreases. The temperature of air-circulating mattresses... It is known that it manages its control better and reduces sweating, and also traps heat. It is known that sponges can increase body temperature, leading to sleep disturbances. In this context, mattress systems with high breathability regulate body temperature, thus providing a more comfortable experience. It ensures a good night's sleep. Traditional foam-based mattresses and upholstered furniture deform over time, These materials, constantly subjected to pressure, lose their flexibility and tend to collapse. 30 2 This shows that polyurethane foams shrink by 20-30% after a certain period of time. This shows that this situation reduces the lifespan and hardens over time, causing discomfort. the level drops; even high-density sponges eventually become mechanically unstable after a certain period. It is known to have lost its characteristics. The system described in document number US11278127B2 extends horizontally from one side to the other 5 a primary layer with at least one channel extending from it, and multiple channels embedded within these channels. It relates to a bearing structure containing foam spheres or hemispheres. One end of the channel is the first layer. It is at least partially open on one side and on the opposite side at the other. Thanks to this structure, Global or hemispherical foam elements can be placed along the channel, thus The support and comfort levels in the bed can be adjusted. Here, the foam spheres are made of polyurethane 10. It is made of foam and has properties such as heat and sound insulation and electrical conductivity. It also fails to meet the durability requirements. According to document number US5729852A, it is made of a flexible membrane or textile material. filled with air-inflated elastic toy balloons and suitable for beds or children's trampolines. It is presented as a bag designed for use as such. 15 in different sizes. The spaces between randomly placed large balloons are filled with smaller balloons. By filling it to the required extent, it provides the user with additional support and comfort and prevents possible injuries. This is prevented. Here, although the balloons provide pressure distribution relative to the body, they can easily... It is obvious that they will lead to problems such as explosions and air leaks. In conclusion, all the problems mentioned above make innovation in the relevant field imperative. has brought. Purposes and Brief Description of the Invention The main purpose of this invention is to increase the mechanical strength of sponge-like materials and at the same time... The aim is to reduce the total weight of the structure over time. In this regard, the interior of the foam material... at least some of the voids in its structure are filled with spherical filling materials. 25 It is envisioned that these filling materials will support the sponge in both mechanical and other aspects. Its functional features are being improved. The sponge is made lighter by achieving a lower density through the use of microballoons. and heat and sound insulation properties are improved thanks to ceramic or silica particles. The structure becomes both more resistant to high temperatures and 30% more resistant to wear. 3 Its durability is increasing. High durability is achieved through the integration of graphene or carbon nanotubes. Strong and electrically conductive structures are obtained, thus sponge It is made functional not only mechanically, but also electrically. Definitions of the Figures Illustrating the Invention The figures used and related 5 for a better explanation of the device developed with this invention are as follows: The explanations are below. Figure 1. Representative cross-sectional view of the support base of the invention together with the spheres. Figure 2. Representative isometric view of the sphere. Descriptions of the Elements / Parts / Components Constituting the Invention To better explain the device developed with this invention, the parts and 10 shown in the figures are... The sections are numbered, and the corresponding information for each number is given below. 1. Support base 10. Body 11. Base 12. Ceiling 15 20. Global fillers Detailed Description of the Invention The invention concerns ergonomic support systems used in the furniture and bedding industries. in the field, and especially by adapting to body pressure points to increase comfort, Upholstery and mattress technologies featuring mechanically enhanced foam spheres 20 It is related. The subject of the invention, the support base (1), is structured on a body (10). In its most basic form The body (10) includes a base (11) and a roof (12). Between the base (11) and the roof (12) A volume (V) is provided inside the body (10). The mentioned volume (V) is completely closed. The base (11) and / or base (12) can be separated from the body (10) as it may be 25 can be provided and consequently volume (V) can be reached. Alternatively, on the body (10) The internal volume (V) is also provided by an opening and closing element, such as a zipper and similar element. accessible. 4 Referring to Figure 1; the mentioned base (11) is preferably a prismatic base with a planar bottom surface, especially It is arranged in the shape of a rectangular prism. However, the use of the support base (1) which is the subject of the invention It is clear that this geometric form can change depending on the area. For example, a cylindrical form can also be used. available. Multiple flexible spheres (20) 5 in the volume (V) provided within the mentioned body (10). is being placed. Referring to Figure 2; When pressure is applied to the aforementioned flexible spheres (20), they are compressed and the pressure It is made of a material that tends to return to its initial position after being lifted. (Existing) The flexible spheres mentioned in the invention are made of sponge and also contain filling material. It includes. The aforementioned filling material fills the voids in the internal structure of the sponge. 10 The filling is to fill the voids inside the sponge, thereby filling the sphere. (20) significantly improves its mechanical properties. These filling materials include micro-bubbles, which enhance the lightness and low weight of the sponge. It enhances density properties; thanks to its high surface area, it provides heat and sound insulation. It improves its performance. Ceramic or silica particles increase the mechanical strength of the sponge by 15. and increases temperature resistance, thus contributing to the longevity of the structure. These particles also help create more durable surfaces. Graphene or carbon nanotubes, which offer high strength and electrical conductivity properties. and when integrated into channeled foam structures, they provide both structural integrity and It can improve electrical performance. 20 Referring to Figure 1; Preferably the body (10) is filled entirely with flexible spheres (20). Flexible The spheres (20) cannot move along the channel except for their own elasticity. Preferably They are compressed solely by the vertical pressure acting upon them. The ceiling (12) is preferably arranged to come into contact with the spheres (20). Alternatively, A distance can also be left between the ceiling (12) and the spheres (20). However, the ceiling (12) 25 It will be advantageous in terms of fixing the spheres in contact with each other. Preferably spheres (20), having equal dimensions, equal shape and equal elasticity properties according to a sampling. Alternatively, different sizes are provided in different regions of the base (11). And spheres with flexible properties can be placed. The important thing here is the different support. Forces are generated. This is based on dimensions and material properties. It is customizable. Thanks to this structure, it provides customized support for different parts of the body. Conditions can be created. Spheres (20) are grouped according to their usage needs and These groups can be placed in predetermined areas of the canal. Thus, the shoulder, Different levels of support and firmness can be provided for areas such as the waist and hips. For example, 5 Larger spheres for the waist and back area, smaller spheres for the neck and foot area (20) It is available for use. The bottom sole (11) and / or the top sole (12) can be made of flexible material, depending on preference; Materials include sponge, viscoelastic sponge, polyurethane, polyethylene, natural latex, and silica sponge. These materials can be selected from among the structures. These materials have a density range of 30-90 kg / m³. It can be provided and may also contain antibacterial additives. The upper sole (12) can be made of material of the same or different density as the lower sole; some In sampling, by ensuring that the upper stratum has a lower density than the lower stratum. A soft contact surface can be created. The sponges used in the base (11) and ceiling (12) have cell structures, porosity levels and flexibility 15 It has been optimized in terms of its properties. The high liquid and air content of the sponges Thanks to its absorbance capacity, it is effective in performance-requiring areas such as sound and heat insulation. Results are obtained. Polymeric sponges such as polyurethane (PU) and polyethylene (PE) have low They stand out with their density and high flexibility; integrated into ducted systems. When processed, their mechanical properties can be further improved. Additionally, chemical 20 Their durability makes them suitable for long-term use. Alternatively, high Silica sponges are preferred in applications requiring high temperature resistance. Sponges provide thermal insulation, containing or dissipating heat, especially in industrial settings. It forms a structure. Thus, channeled foam systems offer both comfort and technical benefits. It can be used in a wide variety of application areas due to its durability. 25 For the production of the support base (1) which is the subject of the invention, the sphere (20) described above must be first a material suitable for any of the materials into a forming machine By placing it, a sphere (20) is obtained. Here, the shaping machine is preferably a hemisphere. It includes a fixed die and a rotating die that is congruent with the aforementioned die. Material The material is placed inside a stationary mold, and then the rotating mold closes over the stationary mold. 30 And then it starts to rotate, giving the material a spherical shape. 6 Then, the spheres (20) are placed in the channels by manual or automation systems. is being placed. Then, a material suitable for any of the ceiling (12) materials described above. manufactured with and shaped by a forming machine, preferably CNC, mentioned It is connected to the base (11). 5 In the preferred application of the invention, the aforementioned base (11) and ceiling (12) are connected to each other. by combining the aforementioned spherical fillings (20) by lamination method They are linked. The invention is relevant to the furniture and bedding industry, medical and rehabilitation products, automotive and 10 sectors including aviation, sleep technologies, sports and fitness equipment, and the defense industry. It is directly related to various sectors. In this context, orthopedic and ergonomic mattress systems, smart bed and sofa technologies, upholstered furniture and seating systems, and other furniture. In addition to applications in this field, hospital beds, medical support surfaces, and wheelchairs. Chair seat supports and adaptive foam to prevent pressure sores in bedridden patients. Medical solutions, as well as systems, are included. 15 in the automotive and aerospace sectors. Dynamic support systems for automotive seats, seats that optimize airflow. upholstery solutions and ergonomic seating systems designed to enhance passenger comfort. It is related to. In addition, temperature regulation systems that improve sleep quality depend on body position. Adaptive smart mattress systems and foam and padding that optimize pressure distribution. It is also suitable for use in sleep technologies. In the field of sports and fitness, 20 ergonomic mats for gyms and rehabilitation centers, and for athletes. It is also related to pressure-sensitive dynamic support systems. Finally, the defense industry. Within this scope, pressure-sensitive ergonomic designs have been developed for military vehicles and helicopter seats. Seating support systems designed to reduce fatigue during prolonged use. The solutions are also included in the scope of this invention application. 25

Claims

7 REQUESTS 1. A support element that allows the user to sit on and / or lie on it (1) Its characteristic is; The body (10) which provides at least one volume (V) inside and 5 containing filler materials that fill at least some of the voids that make up its internal structure It contains multiple sponge spheres (20).

2. A support base (1) that conforms to Claim 1, and whose characteristic is; microballoons, ceramic or silica the aforementioned filler material being particles or graphene or carbon nanotubes It includes. 10 3. A support base (1) that conforms to Claim 1, and whose characteristic is that they are identical and / or It includes the aforementioned spheres (20) provided in size and / or flexibility.

4. A support base (1) that conforms to Claim 1, and whose characteristic is that at least one of them is different from the others. It includes the aforementioned spheres (20) provided in shape and / or size and / or flexibility.

5. A support base (1) that conforms to Claim 4, and whose characteristic is; shape and / or size and / or It includes the aforementioned spheres (20) grouped according to their flexibility.

6. A support base (1) in accordance with claim 1, the feature of which is; made of a flexible material. It includes the mentioned base (11).

7. A support base (1) in accordance with Claim 1, the characteristic of which is; made of a polymeric material. It includes the mentioned base (11). 25 8. A support base (1) conforming to Claim 1, 6 or 7, the feature of which is; made of sponge. It includes the mentioned base (11).

9. Claim 1, a suitable support base (1) from 6-8, has the characteristic of; 30 with a density of 30-90 kg / m³. It includes the mentioned base (11) made of the material. 8 10. A support base (1) that conforms to any of claims 1, 6-9, and whose characteristic is polyurethane, the mentioned base made of polyethylene, silica sponge, viscoelastic or natural latex (11) It includes.

11. A support base (1) suitable for any of 6-10 of the claims 1, the feature of which is; antibacterial 5 It is that the aforementioned base (11) containing the substance includes.

12. Claim 1, a support base (1) suitable for any of 6-11, its feature being; contoured It includes the aforementioned base (11) provided in this way.

13. Claim 1 is a supporting base (1) that conforms to any of 6-12, and its characteristic is; mentioned It includes the aforementioned ceiling (12) which is made of the same material as the base (12).

14. Claim 1 is a supporting base (1) that conforms to any of 6-13, and its characteristic is; mentioned It includes the base (12) and the aforementioned ceiling (12) made of different materials. 15 15. A support base (1) that conforms to Claim 14, and its characteristic is that the aforementioned base (12) the ceiling mentioned (12) made of a material with a lower density than the material mentioned. It includes.

16. Furniture including a support base (1) suitable for any of 1-15.

17. Bed with a support base (1) suitable for any of 1-15.

18. Sofa with a support base (1) suitable for any of 1-15. 25 19. Chair with a support base (1) suitable for any of 1-15.

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