A PRODUCTION MACHINE FOR KAVALA COOKIES

Abstract

The invention is a cookie production machine (10) which has at least one main body (20), at least one filling unit (30), at least one production unit (40), at least one pusher element (50), at least one drive element (60) and enables the production of cookies in bakery production facilities in the food sector to be carried out automatically without manual intervention and in the desired form shapes, and its feature is that it includes a baking unit (70) which enables the baking of the ready-made cookies.

Description

1 Specifications A PRODUCTION MACHINE FOR KAVALA COOKIES Technical Area The invention enables the automated and precise production of cookies in cookie manufacturing facilities within the food industry. This relates to a cookie making machine that enables the formation of cookies in various shapes automatically. 5 The invention in question is a kavala cookie made with dough containing almonds and various nut pieces. It is related to the Kavala cookie production machine used in its making. Previous Technique Today, the food industry requires the continuous mass production of flour and flour products prepared by cooking. Producing them in this way is of great importance. These cookies, in particular, can be produced in high quantities at the same time. For its production, cookie production and baking machines are of particular importance. Furthermore... Baking the cookies at the same temperature consistently ensures they have the same taste and texture. is expected. In current technology, these are shaped by hand using standard molds. Cookies are produced and these cookies are placed on trays using stone or electric 15 They are baked in ovens. With the current technique, cookies made by hand are not uniform in shape, and also... Their weights vary. Another technique in the current technology is using standard molds, which are capable of cutting in fixed shapes and dimensions. However, mold changes during production are difficult, and cutting quality and precision are limited. Especially 20 Kavala doughs containing almonds and similar nuts are much harder and require more shaping when kneaded. These cookies are among the most difficult to give away. Solutions that offer multiple cutting capabilities are often complex and difficult to maintain mechanisms. This includes [the following]. This situation reduces production speed and decreases energy efficiency. Baking of shaped cookies made with standard cookie cutters is 25. This is usually done in stone ovens or electric ovens using large trays. Here Because the heat produced in the oven is not evenly distributed across the trays, only one side of the cookies cooks. 2 The other side is not cooked. Therefore, the taste and texture of the cookies are always the same. This is not the case. Furthermore, since the heat source is not rigid and fixed, energy consumption is also high. According to our research in the US patent database, there is an application numbered US1936893. It was found on the abstract page of this application that; The invention relates to cookie machines, and more specifically to... The automatic 5 that shapes the dough and places it in the baking trays at the appropriate intervals. It relates to machines. According to our research in the US patent database, there is an application numbered US1936893. It was found on the abstract page of this application that; The invention is sweet pastry products with a patterned appearance. with useful methods for making it, and especially in a way that mimics a homemade look, It relates to methods for making individual pieces of sweet cookie dough with a printed design. 10 According to our research in the US patent database, there is another patent with the number US4469475. An application was found with the following description on its abstract page: The invention is for food processing machinery and more specifically... This relates to machinery used in the production of shelled food products. Disclosure of the Invention The purpose of the invention is to produce cookies in different forms and shapes thanks to its interchangeable mold feature. This is the result of the development of the Kavala cookie production machine. The main purpose of the invention is to enable the simultaneous production of multiple cookies in a short time. It is the ability to produce a high quantity of cookies with the same taste and texture. Another aim of the invention is to create a batch of cookies that will maintain the shape integrity of the cookie dough. It relates to the cookie making machine that enables the production to take place. 20 Another important objective of the invention is to achieve high production speeds thanks to its mechanism. The aim is to create a cookie production machine. Another important aim of the invention is to shape and knead doughs that are difficult to mold and knead, such as kavala dough. The machine used in shaping Kavala cookies has different technical specifications. It is the presentation of. 25 To fulfill the purposes described above, the invention is used in the production of bakery products in the food sector. In their facilities, cookies are produced automatically without human intervention and in the desired shapes and forms. It is a cookie making machine that makes this possible; its feature is: 3 - all elements of the aforementioned production machine will work in sync with each other. main body that enables assembly with this feature, - integrated into the main body, the cookie is powered by a drive unit. filling that enables the ready-to-use dough to be transferred to the production unit. unit 5 - by converting the raw material coming from the aforementioned filling unit into the desired form. the production unit that brings it to a state ready for cooking, - integrated into the mentioned production unit, capable of moving in the x-x1 directions. The raw material coming from the filling unit is fed through the feeding element to the desired position. The female part that allows the dough to be shaped, cut, and come out ready for cooking. pattern, - formed on the guiding element together with the aforementioned female mold and filling. shaping the raw materials coming from the unit to meet the consumer's requirements. cookie nest that provides, - By moving in the y-y1 direction, it works synchronously with the female mold, thus moving the female mold in the x-x1 15 direction. The cookie baking process that occurs in the cookie nest as a result of the movement in that direction male mold that enables transfer to the unit, - Movement of the female mold in the x-x1 direction via its movement feature in the x-x1 direction the thrust element that provides - 20 required to transfer the dough from the filling unit to the production unit. drive unit that provides the driving power, - Baking unit that enables the baking of cookies created by the cookie machine. It includes. Explaining the Figures Figure 1 shows a general perspective view of the Kavala cookie machine, the subject of the invention. 25 Figure 2 shows a general perspective view of the filling unit of the Kavala cookie machine, which is the subject of this invention. Figure 3; General disassembly perspective of the production unit of the Kavala cookie machine, which is the subject of the invention. It is the appearance. Figure 4; side view of the Kavala cookie machine integrated into its baking unit, which is the subject of this invention. It is a perspective view. 30 4 Figure 5; top view of the Kavala cookie machine integrated into its baking unit, which is the subject of the invention. It is a perspective view. Part Numbers – Cookie maker – Main body 5 21 -- Preservation – Filling unit 31 – Filling opening 32 – Raw material reservoir 33 – Assembly element 10 34 – Rotating element 40 – Production unit 41 – Fixed element 41.1 – Alignment element 42 – Guiding element 15 42.1 – Connection gap 43 – Male mold 43.1 – Propellant tip 44 – Female mold 45 – Cookie nest 20 50 – Thrust element 51 – Fastener 60 – Drive element 61 – Transfer element 70 – Cooking unit 71 – The Cook 72 – Energy unit 73 – Carrier 74 – Transmission element 5 75 – Heat transfer element Directions of motion: x, x1, y, y1 t, t1 Directions of rotation Detailed Description of the Invention Figures 1 and 2 show the invention related to the production of Kavala cookies in bakery facilities within the food industry. enabling production to take place automatically without human intervention and in the desired forms. The cookie making machine (10) is pictured. All elements of the production machine (10) mentioned in Figure – 2 and Figure – 3 are synchronized with each other. main body (20) which enables assembly in a way that works, integrated on the main body (20) made ready to become cookies by means of the drive it receives from the drive unit (60) 15 The filling unit (30) which enables the dough to be transferred to the production unit (40) is shown. In addition, the raw material coming from the mentioned filling unit (30) is converted into the desired form. The production unit (40) that makes it ready for cooking is shown. However, the mentioned production unit (40) is capable of moving in the x-x1 directions. by being integrated, the raw material coming from the filling unit (30) through the feeding element (31) 20 The female mold allows the material to be shaped, cut, and released in a form ready for baking. (44) is formed on the guiding element (42) together with the mentioned female mold (44) and filling. enabling the raw material from unit (30) to be shaped in a way that meets consumer requirements. cookie slot (45), through the cookie slot (45) created on it, from the filling unit (30) 25 The incoming raw material should be aligned with the cookie slot (45) on the female mold (44). The guiding element (42) providing the said guidance is shown. by integrating into the element (42) and forming a cookie nest (45) on the female mold (44) the accumulation of raw material transferred via the feeding element (31) in the cookie slot (45) 6 The fixed element (41) that provides synchronization with the female mold (44) through its movement in the y-y1 direction. As a result of the movement of the tooth mold (44) in the x-x1 direction, the cookie slot (45) is formed The male mold (43) that enables the cookie to be transferred to the baking unit (70) is pictured. is in this situation. On the other hand, the male mold (43) mentioned above is formed in the same form as the cookie nest (45) 5 created in the cookie holder as a result of the movement in the y-y1 direction integrated on it. The pusher tip (43.1) that enables the cookie to be transferred to the baking unit (70) is pictured. In addition, the aforementioned cookie machine (10) pushes the female mold (44) through the pusher element (50) x-x1 Alignment element (41.1) that enables the movement in the directions to be performed rigidly. Mounting of the guiding element (42) together with the main body (20) to the fixed element (41) 10 It includes the connection gap (42.1) that provides. However, the cookie machine (10) has the ability to move the female mold in the x-x1 direction. (44) Push element (50) that enables its movement in the x-x1 direction, the female with the mentioned push element (50). The connecting element (51) that enables the mold (44) to connect with each other, inside the filling unit (30) Drive unit 15 which provides the necessary drive power to transfer the dough found to the production unit (40). (60) contains. On the other hand, the cookie machine (10) is driven by being integrated into the aforementioned drive unit (60). The transfer element that enables the drive generated in the unit (60) to be transferred to the filling unit (30). (61), the assembly that enables the aforementioned transmission element (61) to be fixed onto the main body (20). element (33) is driven by the drive transmitted by the aforementioned transmission element (61) t-t1 20 By performing the rotation operation in the directions, the dough in the filling unit (30) is transferred to the production unit (40) It includes a rotating element (34) that enables it to move forward. Also, the cookie machine (10), The cookie machine (10) elements are externally integrated onto the aforementioned main body (20). The housing (21) which provides protection against future impacts, is integrated into the filling unit (30). 25 It contains raw material reservoir (32). The cookie machine in question (10), cookies made from the cookie machine (10) The cooking unit (70) which enables cooking, is integrated into the mentioned cooking unit (70). The oven (71) which allows the cookies inside to be baked with the same characteristics, mentioned The energy unit (72) that produces the heat required for the cooking process inside the cooker (71) 30 7 However, the cookie machine (10) includes the heat produced in the aforementioned energy unit (72). an aluminum heat transfer element that allows energy to be transferred to the cookie (75) transferring the heat energy produced in the energy unit (72) to the mentioned heat transfer element (75). The transmission element (74) that provides the cookies is integrated into the baking unit (70) (70) contains a carrier (73) that enables it to move within. In addition, the mentioned transmission element 5 (74) graphite material, the aforementioned cookie nest (45) preferably in the shape of a crescent called kavala. It includes. In addition, as a result of the rotation of the mentioned feeding element (31) in the t-t1 direction, the dough It preferably has a helical structure that will propel it in the y-y1 direction. On the other hand, the working technique of the cookie machine (10) is as follows. Depending on the type of cookie, The prepared cookie dough is filled into the filling unit (30) with the help of an external force. 10 Thanks to the conical shape of the filled dough raw material hopper, it is fed by gravity. flows towards element (31). If the flow does not occur, an external force It can be advanced towards the dough feeding element (31) via the feeding element (31). The incoming dough is conveyed by the drive element (61) which is created in the drive element (60). As a result of the transfer to the rotating element (34), the rotating element rotates in the t-t1 directions. 15 Here the rotating element (34) preferably has a helical form of the feeding element (31) t-t1 By rotating it in the direction, it ensures that the dough flows into the production unit (40). Feeding elements (31) the mentioned filling unit (30) multiple in a vertical position on the ground at the inlet opening It has wings positioned in a helical structure. Kavala dough has a dense texture with nutty particles. Because it is dough, the dough can only be processed in this vertically positioned and multiple spiral configuration in 20... progress is ensured. The guiding element (42) via the dough feeding element (31) that reaches the production unit (40) It is filled into the cookie slot (45) created on it. Guiding element (42) The dough feed element (31) which is filled into the cookie slot (45) on the back is pressed. He makes the dough he had made fill the female mold (44) by pressing it. 25 in the female mold (44) The dough filling the cookie nest (45) takes the form of a cookie. In the cookie nests (45) The dough, which takes the form of a cookie, moves in the x-x1 direction by means of the pusher element (50) of the tooth mold (44). As a result of being transferred, it comes to the position where it will be transferred to the cooking unit (70). In this position The female mold (44) works in synchronization with the male mold (43) and the male mold's (43) pusher element (50) As a result of being moved in the y-y1 directions by means of, the male mold (43) was integrated and 30 The pusher tip (43.1) which has the same shape as the cookie holder is located inside the cookie holder (45). By pushing the cookie in the y-y1 direction, the cookie is transferred to the baking unit (70). 8 The cookies arriving at the baking unit (70) are positioned on the conveyor (73). The conveyor (73) The cookies positioned on the conveyor (73) are integrated into the baking unit (70) via the conveyor (73). It is then moved into the cooker (71). Then, in the energy unit located in the cooking unit (70) (72) Minimum energy required for baking the cookie is produced. The energy produced here is heat. 5 Heat transfer, which transfers thermal energy to the cookie, will carry out the cookie baking process. It is transferred to the element (75). The thermal energy accumulated in the heat transfer element (75) is transferred on the carrier (73). The mixture is transferred to the cookie at a speed appropriate to the baking time, and the cookie is mixed homogeneously. It is cooked and becomes ready for consumption. This cycle is continuously updated according to user request. It can be accomplished. 10

Claims

9 REQUESTS 1- The invention is the main body (20) which contains all the elements of the production machine (10), The Kavala cookie dough is integrated onto the main body (20) mentioned. Contactless and desired form including filling unit (30) that enables its direction The Kavala cookie production machine (10) provides automatic production in various shapes and features; 5 - the kavala dough accumulated in the mentioned filling unit (30) is transferred to the production unit (40) transferring feed elements (31), - raw material coming from the mentioned filling unit (30) into the desired form Production unit (40) which enables the product to be transformed and made ready for cooking, 10 - the raw material coming from the mentioned filling unit (30) is converted into the desired form female mold (44) that allows it to be cut and come out in a ready-to-cook form. - formed on the guiding element (42) together with the mentioned female mold (44) enabling the raw material coming from the filling unit (30) to be shaped into different forms Cookie nest (45), 15 - coming from the filling unit (30) via the cookie slot (45) created on it aligning the raw material into the cookie slot (45) on the female mold (44) guiding element (42), - integrated into the mentioned guiding element (42) on the female mold (44) 20 transferred to the created cookie slot (45) via the feed element (31) The fixed element (41) that allows the raw material to accumulate in the cookie nest (45), - By moving in the y-y1 direction, the tooth mold works synchronously with the female mold (44) (44) the cookie formed in the cookie holder (45) as a result of the movement in the x-x1 direction Male mold (43) which enables transfer to the cooking unit (70), - The cookie nest (45) is formed in the same form as the aforementioned male mold (43) 25 as a result of its integrated y-y1 direction movement in the cookie holder Pusher tip (43.1) that enables the formed cookie to be transferred to the baking unit (70) It includes. 2- The cookie machine (10) conforming to Request 1, its feature is; female mold (44) pusher element (50) Alignment 30 that enables rigid movement in the x-x1 directions. It contains element (41.1). 3- A cookie machine (10) that meets any of the above requirements and has the following features: mounting of the guiding element (42) together with the main body (20) to the fixed element (41) It includes the connection gap (42.1) that provides. 4- A cookie machine (10) that meets any of the above requirements and has the following features: The aforementioned filling unit (30) has multiple 5s in a vertical position on the ground at the inlet opening. It includes feeding elements (31) with positioned helical wing structures. 5- A cookie machine (10) that meets any of the above requirements and has the following feature: x-x1 The movement of the female mold (44) in the x-x1 direction by means of its movement feature in that direction It contains a thrust element (50) that provides. 6- A cookie machine (10) that meets any of the above requirements and has the following feature: 10 enabling the connection between the mentioned push element (50) and the female mold (44) It contains a connecting element (51). 7- A cookie machine (10) that meets any of the above requirements, and its feature is; filling The drive required for transferring the dough in unit (30) to production unit (40) It contains a drive unit (60) that provides its power. 15 8- A cookie machine (10) that meets any of the above requirements and has the following features: by integrating into the mentioned drive unit (60) the drive created in the drive unit (60) It includes a transfer element (61) that enables transfer to the filling unit (30). 9- A cookie machine (10) that meets any of the above requirements and has the following features: 20 which enables the mentioned transmission element (61) to be fixed onto the main body (20) It includes assembly element (33). 10- A cookie machine (10) that meets any of the above requirements and has the following features: in the t-t1 directions by means of the drive transmitted by the mentioned transmission element (61). by performing the rotation process, the dough in the filling unit (30) is transferred to the production unit (40) It contains a rotating element (34) that enables it to advance. 25 11- A cookie machine (10) that meets any of the above requirements and has the following features: the elements of the cookie machine (10) are integrated onto the aforementioned main body (20). It contains a casing (21) which provides protection against external impacts. 12- A cookie machine (10) that meets any of the above requirements, and its feature is; filling The dough for making cookies is created integrated into the unit (30) in the cookie machine. It contains a raw material reservoir (32) which enables its accumulation. 11 13- A cookie machine (10) that meets any of the above requirements and has the following features: Baking unit that enables the baking of cookies made from the cookie machine (10) (70) is included. 14- A cookie machine (10) that meets any of the above requirements and has the following features: by integrating it into the mentioned baking unit (70), the cookies that come inside are the same 5 It contains a cooker (71) which allows it to be cooked in the specified conditions. 15- A cookie machine (10) that meets any of the above requirements and has the following features: The mentioned cooker (71) produces the heat required for the cooking process. It contains an energy unit (72). 16- A cookie machine (10) that meets any of the above requirements and has the following feature: 10 enabling the transfer of heat energy produced in the mentioned energy unit (72) to the cookie It contains an aluminum heat transfer element (75). 17- A cookie machine (10) that meets any of the above requirements and whose feature is; energy transfer of the heat energy produced in unit (72) to the mentioned heat transfer element (75) It contains a transmission element (74) that provides 15 18- A cookie machine (10) that meets any of the above requirements and has the following features: by being integrated into the baking unit (70) the cookies are baked inside the baking unit (70) It contains a carrier (73) that enables its progress. 19- A cookie machine (10) that meets any of the above requirements and has the following features: The cookie nest mentioned (45) preferably contains a shape called a kavala, which is crescent-shaped. 20 20- A cookie machine (10) that meets any of the above requirements and has the following features: The mentioned transmission element (74) contains graphite material. 21- A cookie machine (10) that meets any of the above requirements and has the following features: As a result of the rotation of the mentioned feeding element (31) in the t-t1 direction, the dough is fed in the y-y1 direction. It should preferably have a helical structure that will propel it in that direction. 25