A FLOW REGULATOR FOR USE IN TANK CORPS.

Abstract

The invention relates to a flow regulator for use in AdBlue tank necks. Specifically, the invention relates to a flow regulator consisting of a conical gun seat, mounting brackets and feet, used in AdBlue tank necks, which protects the overflow detection port of the filling gun and ensures uninterrupted filling.

Description

1 TARIFF A FLOW REGULATOR FOR USE IN TANK CORPS. Technical Area The invention relates to a flow regulator for use in reservoir throats. The invention specifically addresses the overflow of the filling nozzle used in AdBlue tank necks. Conical gun mount that protects the sensing hole and ensures uninterrupted filling. It relates to a flow regulator consisting of a reservoir, mounting brackets, and feet. State of the Art AdBlue (Diesel Exhaust Fluid) filling systems are used for emission control in modern diesel vehicles. The 10 indispensable components of SCR (Selective Catalytic Reduction) technology, which plays a vital role. It is a component of current AdBlue dispensing guns. These guns are designed to prevent overflow. It is equipped with a ventilation hole located on its body. This hole allows liquid to escape. It minimizes the risk of overflow by automatically stopping the filling process as soon as contact is detected. This safety mechanism is based on the principle of pressure difference inside the gun. It is based on a system where, if the hole comes into contact with liquid, the vacuum effect is 15. It causes the filling flow to stop as a result of the malfunction. To minimize the risk of contamination and pollution in AdBlue storage tanks, the tanks... Filtering systems are used in their throats. These filters prevent foreign matter from entering the tank. Its function is to maintain the chemical purity of the AdBlue liquid by preventing the entry of foreign substances. However, in current systems, the filling process carried out with standard flow rate is 20 The presence of the filter negatively affects the flow dynamics. The filter element... The resistance it creates causes turbulent flow conditions in the strait region, and this This situation creates premature liquid contact in the overflow detection hole of the filling gun. As a result of this technical problem, the safety mechanism of the filling nozzle failed to reach the tank full. It activates before the capacity is reached, interrupting the filling process. 25 Users must repeat the filling process to fill the tank to full capacity. They have to initiate it, which significantly increases the processing time. Furthermore, Intermittent filling negatively impacts user experience and operational efficiency. It lowers it. 2 While there are various approaches to solving this problem in current technology, These are generally modifications to the gun design or changes to the magazine structure. This requires modifications to the gun to ensure compatibility with existing infrastructure. This can create problems and require high costs. In warehouse design... These changes require significant modifications to the production processes. 5 Traditional methods used to address flow irregularities in the strait region These include flow control plates and defense systems. However, this Solutions generally focus only on reducing flow rate and preventing gun overflow. It is insufficient in terms of protecting the perception mechanism. The current flow While regulatory systems have achieved partial success in reducing turbulence, 10 the need to protect the sensitive sensing hole of the filling gun It does not meet the requirements. Other approaches used in industry include variable flow filling systems and There are electronically controlled filling guns. These systems increase the filling speed. It attempts to minimize turbulence by adjusting automatically. However, 15 These applications require complex control systems and are expensive. This gives rise to practical challenges regarding the maintenance requirements and failure potential of these systems. This creates a disadvantage for applications. In the current technical situation, AdBlue refill systems provide uninterrupted and full-capacity refilling. a solution that provides, is also cost-effective and compatible with existing systems 20 A deficiency is observed. This situation poses an operational challenge, especially for commercial vehicle fleet operators. This leads to a loss of productivity and increased operating costs. In conclusion, due to the negative aspects described above and the current solutions being the subject of discussion... Due to its shortcomings, an improvement is needed in the relevant technical field. It has been made. 25 Purpose of the Invention The invention was created by drawing inspiration from existing situations and overcoming the aforementioned drawbacks. It aims to solve the problem. The main purpose of the invention is to solve the intermittent filling problem encountered in AdBlue tank filling systems. The goal is to develop a flow regulator apparatus structure that will eliminate the problem. 30 In current systems, the filtering elements located at the reservoir neck create... 3 overflow detection mechanism of filling guns due to turbulent flow conditions it comes into operation early and the filling process starts before the warehouse reaches full capacity. This situation forces users to perform repeated refill operations. This reduces operational efficiency and causes a waste of time. The flow regulator device developed within the scope of the invention inserts 5 into the AdBlue tank neck. by being positioned to protect the overflow hole of the filling gun and to control the flow. It aims to ensure uninterrupted filling by optimizing its dynamics. The primary function of the apparatus is to control the flow direction of the filling fluid in the throat area. to minimize the turbulence created and thus ensure the safety of the loading gun The aim is to ensure that the mechanism only activates when the actual filling is complete. 10 Another aim of the invention is to fully integrate with existing AdBlue tank and dispensing nozzle systems. The goal is to offer a solution that ensures compatibility. The developed apparatus structure allows for any It can be used without requiring any magazine modification and with different types of guns. It offers standard mounting options. This feature allows the invention to have a wide range of applications. It enables him to have it. 15 The gun's seating chamber, located within the apparatus, facilitates filling thanks to its conical geometry. By achieving optimal positioning of the gun, the flow vectors are controlled. This conical structure ensures the direction of fluid flow, resulting in a laminar flow. By supporting its position, it prevented the formation of turbulence and ensured the flow of the filling gun. This makes it possible to keep the cutting hole protected. Thus, the tank's 20 The system is filled continuously and to full capacity. Another aim of the invention is to ensure ease of assembly and operational reliability. The apparatus Mounting brackets are located on it, within the filter system in the tank neck. It sits on the spring elements located there, ensuring stable mounting of the apparatus and filling. It prevents the device from moving during the operation. 25 The foot elements located at the bottom of the device form the geometric shape of the gun's base. to ensure stability and contribute to flow direction during filling These structural elements are positioned for the purpose of improving the functional performance of the apparatus. while increasing the flow rate of liquid throughout the filling process. It supports its realization. 30 4 The ultimate goal of the invention is to improve the user experience in AdBlue refilling operations, thereby saving time. The goal is to ensure efficiency and reduce operational costs. The developed flow regulator... Thanks to this device, the tank can be filled continuously to full capacity using the filling gun. This process can be carried out, which is particularly important for commercial vehicle fleet operators. It provides operational advantages. In addition, the simple structure of the apparatus and low production 5 Its cost-effectiveness offers an economical solution. To achieve the purposes described above, the invention is used in the AdBlue tank necks. It is a flow modifier configured for use,  by optimally positioning the filling gun to fill the liquid controlled direction of flow and prevention of turbulence formation 10 ensuring the tank is filled continuously and to full capacity. to ensure protection of the flow cut-off hole of the filling gun preventing early activation of the firearms' spill detection system; a gun chamber with a conical geometric shape,  The 15 inside the tank filter, which is placed in the filling opening of the AdBlue tank. By sitting on the feder elements, you can ensure the assembly of the flow regulator and the flow the regulator revolving around its own axis in the operational process at least one of the molded parts on the gun's chamber to prevent obstruction mounting socket,  Check the height position of the gun's chamber during loading 20 to prevent excessive penetration of the gun into the filter system at least two integrated via mechanical connection to the seating compartment foot It contains. The structural and characteristic features and all the advantages of the invention are given in the figures below and 25 This becomes clearer thanks to the detailed explanation written with references to these figures. This will be understood, and therefore the evaluation should also take these forms and detailed explanations into consideration. It needs to be done by taking precautions. Figures that will help understand the invention. Figure 1 shows the bipedal structure of the flow regulator. 30 Figure 2 shows the appearance of the three-legged structure of the flow regulator. Figure 3 shows the location where the flow regulator is used. Explanation of Part References 1 gun chamber 2 mounting slots 3 Legs 5 A Flow regulator Detailed Description of the Invention This detailed description outlines a flow system for use in the storage throats that are the subject of the invention. The regulator's (A) preferred structures are only for a better understanding of the subject. It is explained in this regard. 10 The invention is a flow regulator configured for use in AdBlue tank throats. System (A) is an approach to solving existing filling problems. It offers. The gun seat chamber (1), which is the central element of the flow regulator (A), filling 15, taking into account the standard size specifications of the pistols It is a housing part with a structured geometry. Gun seat chamber (1), It has a conical geometric shape that prevents the flow from being interrupted, and thanks to this shape, the liquid It ensures controlled direction of the flow. The conical structure allows for the filling liquid to flow. to maintain flow characteristics and turbulence within the gun seat chamber (1) This makes it possible to minimize its formation. 20 The gun seating chamber (1) ensures optimal positioning of the filling gun. It ensures control of flow dynamics by performing this function. The upper part of the conical geometry The section supports the precise placement of the gun, while the structure widens towards the bottom. It facilitates a smooth transition of the flow. Another function of the gun's seating chamber (1) is to cut off the flow hole of the filling gun 25 The conical housing structure provides protection for the pistol's spill detection system. by preventing early activation, ensuring the warehouse operates continuously and at full capacity. This protective mechanism ensures that it is filled properly. This is especially true of the filter in the tank neck. It gains importance in the turbulent conditions created by these systems. 6 The mounting and positional stability of the flow regulator (A) is ensured through the mounting slots (2). Mounting slots (2) are installed on the filling opening of the AdBlue tank. The flow in question is based on the fitting of the feder elements inside the installed reservoir filter. This mounting system ensures the secure mounting of the regulator (A). This mounting system enables the filter of the invention. While ensuring its mechanical compatibility with its structure, it also facilitates assembly and disassembly processes. 5 This makes it possible to carry it out easily. Mounting slots (2) allow the flow regulator (A) to rotate around its own axis during the operational process. It maintains its positional stability by preventing it from rotating. This feature ensures long-term stability. geometric requirements necessary for maintaining the functional performance of the invention in use It is important for ensuring stability. 10 on the gun seat chamber (1) At least one mounting slot (2) is positioned, and multiple mounting options are available for optimal performance. The slot (2) configuration is preferred. Mounting slots (2) are located longitudinally on the outer surface of the gun seat housing (1). They are designed in the form of formed channel structures. This channel geometry is ribbed. By optimizing the mechanical interaction between the elements, assembly reliability is increased by 15. It increases. The feet (3) located in the flow regulator (A) are the height of the gun seat chamber (1). by checking its position, excessive penetration of the filling gun into the filter system. It prevents this. Integrated via mechanical connection with the gun's seat chamber (1). There are at least two legs (3) and this number is 20 to meet the optimal performance requirements. It can be increased accordingly. Two or three-legged (3) configuration in the preferred configurations of the invention It is used. The two-legged (3) system provides simplicity and cost-effectiveness, while the three-legged (3) This configuration offers enhanced stability and flow distribution performance. The feet (3) also take on the function of flow direction and the gun 25 in conical geometry The seat base (1) ensures that it stays in the correct position. The feet (3) ensure that it stays in the same position. flow distribution of filling fluid around the gun seat chamber (1) over time By homogenizing, it contributes to further minimizing the formation of turbulence. It is located.

Claims

7 REQUESTS 1. A flow regulator (A) configured for use in AdBlue tank throats. and its characteristic is;  by optimally positioning the filling gun to fill the liquid controlled direction of flow and prevention of turbulence formation 5 ensuring the tank is filled continuously and to full capacity. to ensure protection of the flow cut-off hole of the filling gun preventing early activation of the firearms' spill detection system; a gun chamber with a conical geometric shape (1),  The 10 inside the tank filter, which is placed in the filling opening of the AdBlue tank. By sitting on the feder elements, ensure the assembly of the flow regulator (A) and the flow regulator (A) rotates around its own axis during the operational process formed on the pistol seat chamber (1) to prevent at least a mounting socket (2),  Check the height position of the gun's seat chamber (1) and fill 15 to prevent excessive penetration of the gun into the filter system at least integrated by mechanical connection with the seating chamber (1) two feet (3) It includes.