A SERVO MOTOR-CONTROLLED PACKAGING TRANSFER AND PLACEMENT SYSTEM.

Abstract

The invention is a servo-motor controlled packaging transfer and placement system (100) that enables the synchronized, vibration-free and orderly placement of the completed packages (11) into baskets for shipment. This system includes a guide line (20) that arranges the packages (11) in a single row and a stopper unit (40) that isolates groups of packages (11) of a certain number. The isolated packages (11) are transferred by means of a servo-motor controlled pusher transfer unit (60) whose position can be adjusted according to the package height. The packages (11) move on a conveyor system (70) with at least two independent belts on each. Finally, they are placed into baskets (201) by a gripping unit (90) that grasps the packages (11) on the conveyor in multiple groups.

Description

1 TARIFF SERVO MOTOR-CONTROLLED PACKAGING TRANSFER AND PLACEMENT SYSTEM TECHNICAL FIELD The invention involves placing filled packages into baskets for shipment. Designed for the purpose of synchronizing multiple packages with vibration, 10 Servo motor that enables placement without being subjected to effects such as oscillation or tipping. It involves controlled packaging transfer and placement. The invention specifically applies to food containers filled with liquids and / or semi-liquids. A servo motor-controlled packaging transfer machine that enables the placement of items into baskets. 15 and is related to the placement system. PREVIOUS TECHNIQUE In the food, chemical, and other industries, the final packaging of containers after the filling process is completed is 20 The items need to be placed in baskets and crates. This process is usually robotic. or is carried out by automated systems. In the current technology, there is a linear conveyor line with baskets on it, and There are drive systems that direct the packages into the baskets. These systems have 25 Packaging tends to get jammed or stuck as it moves along the conveyor line. This demonstrates a pneumatic-driven, high-speed thrust unit. When used, the packaging does not maintain its stability, leading to vibrations. and leads to unwanted positional shifts. Packaging getting caught, tipping over. or incorrect positioning causes product loss. There are 30 such cases in the system. Downtime and errors can cause the production line to stop and reduce productivity. It opens. 2 Previous systems used pneumatic pistons and similar crude tools for transferring packaging. Actuators that provide movement have been used. This is the case for packages of different sizes. This makes precise height and position adjustment difficult. Current technology allows for a single... Due to the transfer process carried out via the conveyor belt, the conveyor It was in continuous operation and this situation meant that the process of arranging the packages into baskets was 5. This caused continuous vibrations even during the process. Ultimately, the problems mentioned above, which cannot be solved with current technology, are related. This has made it necessary to make an innovation in the technical field. A BRIEF DESCRIPTION OF THE INVENTION The present invention eliminates the aforementioned disadvantages and the related technical A servo motor-controlled packaging transfer system is designed to bring new advantages to the field. It is related to the placement system. 15 The main purpose of the invention is to arrange the completed packages in multiple groups in an orderly manner. The aim is to ensure that the items are placed in the baskets safely and without vibration. This is especially important. Packaging jamming and sticking, frequently encountered in older pneumatic-driven systems, It eliminates problems such as tipping and positional shifting. 20 Another aim of the invention is to adapt to packaging of different heights and sizes. For this purpose, the servo motor can automatically adjust the transfer height. vertical movement motor and centering shafts of the controlled thrust transfer unit Thanks to this, gapless contact is ensured according to the packaging height. 25 Another aim of the invention is to provide precise and synchronized control. Previous Unlike pneumatic pistons used in packaging systems, this invention uses servo motors for packaging. It performs the transfer in a more controlled and synchronized manner. Another purpose of the invention is to prevent packaging from shaking during transfer. The purpose is to prevent loss of position. The spring-loaded pressure plate located in the gripping unit provides grip. It dampens the oscillation during the process, thus maintaining the position of the packaging. 3 Another purpose of the invention is to allow two baskets to be filled simultaneously. Synchronized movements increase production efficiency. Gripper unit, conveyor. The system simultaneously picks up 8 packages and places them into two baskets in a 2x2 arrangement. All the objectives mentioned above and those that will emerge from the detailed explanation below are 5 The present invention is designed to carry out the filling and capping process. The packages are arranged in a single row and synchronized into multiple groups. transferring the material into baskets at the end of the line without vibration. It is a servo motor-controlled packaging transfer and placement system that provides,  A packaging conveyor that ensures the packaging is transported correctly into the system. positioned at the end of the packaging conveyor, the packages are arranged in a single row. a router line that enables its delivery,  Positioned on the routing line, detecting the number of packages passing through. at least one counting sensor and the number determined by the counting sensor A 15-inch seal closes when the packaging transition is complete, isolating this group of packages. stop unit,  Transferring the isolated packaging group using its palletized pushers. servo motor that can adjust its position according to packaging height. a controlled thrust transfer unit,  The packages coming out of the pusher transfer unit are placed on top of each pallet, 20 a pusher extending beyond it and at least two independent bands on each side a conveyor system that includes a conveyor line,  arrangement and stability of packages positioned on the conveyor system a stopping group that provides,  Grasping the packages on the conveyor system in multiple groups 25 a holding unit that moves to the release position It includes. The best way to utilize the advantages of the existing invention, together with its structure and additional elements. For it to be understood, it should be evaluated together with the figures explained below. 30 is necessary. 4 BRIEF DESCRIPTION OF THE FIGURES Figure 1 shows a general overview of the packaging transfer and placement system that is the subject of the invention. It is the appearance. Figure 2 shows the front perspective of the packaging transfer and placement system, which is the subject of the invention. 5 It is the appearance. Figure 3 shows the interior of the packaging transfer and placement system, which is the subject of the invention. It is a perspective view. Figure 4 shows a bottom perspective of the packaging transfer and placement system, which is the subject of the invention. It is the appearance. 10 Figure 5 shows a top perspective of the packaging transfer and placement system, which is the subject of the invention. It is the appearance. Figure 6 shows the gripping unit of the packaging transfer and placement system, which is the subject of the invention. It is a detailed view of the related matter. REFERENCE NUMBERS 100 Transfer and placement system Packaging conveyor 11 Packaging Router line 20 Counting sensor 40 Stopping units 50 Main Chassis 60 Pusher transfer units 61 Top table 25 62 Tracked pushers 621 pusher blades 63 Pallet motor 64 Vertical motion motors 65 Centering spindle 30 70 Conveyor Systems 71 Conveyor Lines 72 First band 73 First conveyor belt motor 74 Second band 75 Second conveyor belt motor 80 Stopping groups 81 Front stop group 82 Rear stopper assembly 5 90 Gripping Units 91 Conservative Group 911 Connection plate 912 Holder 913 Spring pressure plate 10 914 Nails 915 Piston 92 Horizontal motion motors 93 Vertical motion motors 200 Basket conveyors 15 201 Basket DETAILED DESCRIPTION OF THE INVENTION This detailed explanation shows that the innovation in question only helps to better understand the subject. This is explained with examples that will not create any limiting effect. Packages that have been filled and capped (11) are one package Moving along the conveyor (10), the packages (11) are arranged in a single row 25 Packaging transfer and placement via a router line (20) It is directed to the system (100). In the final stage, the packages (11), transfer and a basket conveyor positioned parallel to the placement system (100) The baskets placed on (200) are transferred into (201). A counting machine detects the number of packages (11) passing on the routing line (20) 30 Passing of the number of packages (11) determined by sensor (30) and counting sensor (30) a stopper that isolates the passing packages (11) by closing when completed There are units (40). The isolated packages (11) are controlled and synchronized. a pusher transfer unit (60) that enables the transfer of the packaging to the packaging catching area. 6 There are packages coming out of the pusher transfer unit (60) (11), pusher transfer a conveyor with a two-part belt structure positioned vertically according to unit (60) The system (70) is progressing and the positions of the packages (11) are becoming stable. It is supported by a group of stoppers (80) that enable the conveyor to be brought in. The packages (11) located on the system (70) are held by a holder unit (90) 5 gripped and positioned on the basket conveyor (200) into the baskets (201) It is installed. All movable and fixed elements of the system are assembled on a main chassis. (50) is based on. The packages (11) moving on the packaging conveyor (10) are transferred to the pusher transfer unit (60) 10 It reaches. The routing line (20) located at the inlet of the pusher transfer unit (60), the packaging (11) to be arranged in a single row and to flow smoothly to the entry point It aims to provide the positioning of the packages (11) by the routing line (20). It serves as a physical guide to facilitate counting and positioning at the entrance. It forms the physical basis of its logic. 15 Located at the inlet of the pusher transfer unit (60) and connected to the guide line (20) working stop piece (40), working with pneumatic actuators, a certain number Used to isolate (e.g., four-pack) packaging (11). Stopper piece (40), counting According to its logic, it closes and isolates the group of packaging (11) of the pusher transfer unit 20 (60) keeps him waiting in front of it. The pusher transfer unit (60) is mounted on a top plate (61). The preferred designation of the invention In its configuration, the pusher transfer unit (60) consists of four tracked vehicles arranged side by side. It includes a pusher (62). The pusher transfer unit (60) has a vertical movement motor (64) and 25 It is driven to provide height adjustment. Driven by the vertical movement motor (64) Pusher transfer unit (60) moves up and down on centering shafts (65) In this way, the height of the pusher transfer unit (60) is in accordance with the production recipe. By adjusting it, gapless contact is ensured according to the packaging (11) height. Each Tracked pusher (62), pusher vanes that advance the packages by pushing them toward the conveyor system (70) 30 (621) includes. These pusher blades (621) are powered by a track motor (63). It rotates and pushes the packages (11) forward. 7 Conveyor system to which the packages (11) coming out of the pusher transfer unit (60) will be transferred. (70), each tracked pusher (62) will be followed by a conveyor line (71) It is arranged. On each line (71) there is a first band (72) and a second band (74). It has a two-part conveyor belt structure. Each of these belts is driven by independent motors. is done; first belt motor (73) for first belt (72), second belt motor (74) for second belt 5 The motor (75) is used. The first two packages (11) coming out of a track pusher (62) are on the first belt (72) While being directed to the second conveyor (74) from there, the next two packages (11) directly The first band (72) waits; thus, a 2+2 arrangement is created on the line. There are four conveyors on each of the four adjacent conveyor lines (71) and a total of 16 11 packages are located on the conveyor system (70). 10 of these Eight packages (11) on the second belt (74) are matched by means of the holding unit (90) taken in time and placed into two baskets (201) in a 2x2 arrangement is placed. When the second belt (74) is empty, the first belt (72) First and second belt motors for transferring the packages (11) onto the second belt (74) (73, 75) comes into play. Also, when the first band (72) is empty, the thrust transfer 15 Unit (60) performs the transfer of new packaging (11). Ensuring that the packages (11) in the conveyor system are held in the correct position stopper group (80) a front stopper group (81) and rear stopper group (82) It includes. The rear stopper assembly (82) is in front of the second band (74), ready to be picked up. It supports the waiting packages (11). The front stop group (81) supports each by fixing the third packages (11) on a conveyor line (71) in front of them It prevents contact with the packaging (11). The holding unit (90) prevents the packaging from coming into contact with the packaging. When it reaches this position, the front stop assembly (81) is retracted. Installation procedure After completion, the pre-stop group (81) becomes deactivated, and the first band (72) 25 He releases the packages (11) that he has fixed on it. The gripping unit (60) in which the packages (11) are physically grasped and carried into the basket, It includes a retaining group (91). The retaining group (91) is connected via a connecting plate (911). It is mounted on the clamping mechanism; the connecting plate (911) is rigid 30 of the clamping group (91). It enables assembly and transmission of motion. The holders located within the holder group (91) (912) are elements designed to hold the packaging (11); these holders (912) the force and position it carries, the sliding of the packages (11) during transport 8 Obstacles. Holders (912), a spring pressure plate (913), as a locking element. to perform the opening / closing movements of the claws (914) and the holders (912). It includes pneumatic pistons (915) that provide spring pressure plate (913), packaging. (11) dampens the oscillation during the holding process and the position of the packaging (11) It prevents the loss. 5 Positioning of the gripping unit (90) and placement movements into the baskets (201), two It is performed with an axial movement system. The horizontal movement motor (92) of the gripping unit (90) provides forward-backward and left-right sliding movement; this motor drives the gripper (91) It determines which basket will move to which 2x2 position. Vertical movement 10 The motor (93) controls the up-down movement of the gripping unit (90). It precisely adjusts the height at which the packages (11) are placed on the basket (201). At the end of the transfer process, the packages (11) are placed parallel to the transfer line. They are transferred to the waiting baskets (201) on the positioned basket conveyor (200). 15 Basket conveyor (200) ensures that the baskets (201) are brought to the correct position and the gripper It ensures that the unit (90) is left at the base; the basket conveyor (200) moves the holder By synchronizing the movements of unit (90) two baskets (201) in the same cycle It allows for timely completion. The system described in the invention operates as follows: via the packaging conveyor (10) Packages arranged in a single row with the guiding line (20) (11), counting logic and It is isolated in groups of four by the stopping part (40). Pusher transfer unit Track pushers (62) and pusher vanes (621) on (60) are driven by track motor (63). Working according to the determined movement profile, four packages (11) simultaneously 25 It transfers to the conveyor line (71). First belt motor (73) and second belt motor (75) It ensures the transfer system between the belts by operating in a controlled manner; pre-stopper (81) and rear stopper (82) hold the packages (11) in a fixed position. Holder unit (90), horizontal movement motor (92) and vertical movement motor (93) to the correct position They are brought in; the grippers (912) securely hold the packages (11). The gripper unit (90) holds the packages 30 (11) puts into basket (201) on the basket conveyor (200); then the grippers (912) open. And the cycle repeats.

Claims

9 REQUESTS 1. The packages (11) that have been filled and capped are in a single row. arranged in multiple groups in a synchronized and vibration-free manner, on the line servo motor 5 which enables transfer into the baskets (201) at the end It is a controlled packaging transfer and placement system (100), the feature of which is;  a packaging conveyor that enables the packaging (11) to be transported into the system (10) and the packaging conveyor (10) are positioned further along the packaging (11) a router line that enables them to be made into a single row (20),  positioned on the routing line (20), the number of passing packages (11) is 10 at least one counting sensor (30) and by the counting sensor (30) When the specified number of packages (11) passes are completed, this package will be closed. (11) isolating group (40),  transferring the isolated group of packaging (11) by means of pallet pushers (62) and a servo motor controlled 15 that adjusts the position according to the packaging (11) height. pusher transfer unit (60),  The packages (11) coming out of the pusher transfer unit (60) are placed on top of each one a tracked pusher (62) extending along and each of which is independent of the other a conveyor system containing a conveyor line (71) with at least two advancing belts (70), 20  arrangement of the packages (11) positioned on the conveyor system (70) and a stopping group (80) that ensures its stability,  the packages (11) on the conveyor system (70) in multiple groups a gripping unit (90) that moves to the gripping and releasing position It includes. 25 2. Packaging transfer and placement system (100) according to claim 1, its feature is; pusher at least four transfer units (60) mounted on a top plate (61) It includes a tracked pusher (62).

3. Packaging transfer and placement system (100) according to claim 1 or 2, and its feature is; each tracked pusher (62) packs (11) pusher wings to drive forward (621) is included.

4. Packaging transfer and placement according to any of the above requirements. The system (100) has the feature that tracked pushers (62) are driven by a track motor (63). It is provocation.

5. Packaging transfer and placement according to any of the above requirements. The system (100) has the feature that the pusher transfer unit (60) has the packaging (11) height. a vertical movement motor (64) that enables position adjustment and this It includes multiple centering shafts (65) driven by a motor.

6. Packaging transfer and placement according to any of the above requirements 10 The system is (100) and its feature is; the stop unit (40) packages (11) in groups of four. It is designed to isolate groups of people.

7. Packaging transfer and placement according to any of the above requirements. The system is (100) and its feature is that there are 15 on each line (71) of the conveyor system (70). a first belt motor (73) and a second belt (72) which drive the first belt. It includes a second belt motor (75) which provides the drive of the belt (74).

8. Packaging transfer and placement according to any of the above requirements. The system (100) has the feature that the stopping group (80) positions the packages (11) 20 at least one front stop group (81) and at least one rear stop for securing It includes the group (82).

9. Packaging transfer and placement according to any of the above requirements. The system (100) has the feature that the gripping unit (90) contains at least one gripping group (91), 25 The said retaining group (91) has a connecting plate (911), at least one retainer (912), a spring pressure plate (913), at least one claw (914) and pneumatic pistons (915) It includes.

10. Packaging transfer and placement according to any of the above requirements 30 The system (100) has the feature that the holding unit (90) will leave the packages (11) Four-headed holder groups that allow placement in the basket in a 2x2 arrangement. (91) is included. 11 11. Packaging transfer and placement according to any of the above requirements. The system (100) has a feature; a horizontal system that enables the horizontal movement of the gripping unit (90). motion motor (92) and a vertical motion motor (93) that provides its vertical movement It includes.

12. The packages (11) that have been filled and capped are in a single row. arranged in multiple groups in a synchronized and vibration-free manner, on the line servo motor that enables transfer into baskets (201) at the end It is a controlled packaging transfer and placement system (100), the feature of which is;  Entering the packages (11) into the system via the routing line (20),  Counting preferably four packages (11) by means of a system containing software sequencing with sensor (30),  the number of packages (11) determined by the mentioned counting sensor (30) When the passage is complete, the packaging is closed by means of the stopping unit (40) 15 Isolation of group (11),  Isolated packages (11) are packaged in a controlled and synchronized manner. Transfer to the capture area via the transfer unit (60),  Packaging heights recorded in the system via a software-based system servo motor controlled vertical movement motor 20 according to the height of the packages (11) (64) position adjustment,  The holder of the packages (11) in multiple groups via the transfer unit (60) unit (90) to be dispatched to station,  Determined by the control unit (system with software) via sensors Keeping the packages (11) at the holding unit (90) station for a certain number of days, 25  When the mentioned holding unit (90) reaches the packaging receiving position, the front stop withdrawal of the group (81),  After the placement process is completed, the front stop group (81) is deactivated coming, he released the packages (11) which he fixed on the first belt (72). quitting, 30  the mentioned gripping unit (90), horizontal movement motor (92) and vertical movement to bring it to the correct position with the motor (93), 12  grippers (912), packaging (11) gripping and gripper unit (90) packaging (11) steps of dropping (201) into the basket (200) on the basket conveyor It includes.

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