A NEW BED ACCESSORY

Abstract

The invention relates to a novel bearing apparatus (A) developed to ensure that vertical screw conveyors (S1) in systems (S) that process heat-treated products are supported without deformation caused by axial / radial loads and steam from the products.

Description

1 TARIFF A NEW BED ACCESSORY TECHNICAL FIELD The invention relates to systems that enable the processing of heat-treated products. screw conveyors are protected from axial / radial loads, steam from products, and steam 5 Developed to ensure it can be supported without deformation from heat generated. It relates to a new bearing device. The invention, in particular, concerns seeds that are subjected to heat treatment in oilseed processing systems. It relates to the bearing of the vertical screw conveyors that enable the material to be conveyed to the extruder. PREVIOUS TECHNIQUE 10 Helical conveying used in the processing of heat-treated products. In these systems, the standard (UCF type) commonly used for bearing helical springs. Ball bearings are preferred. These bearings allow the helical shafts to rotate. It provides and withstands a certain level of axial / radial loads. However, these structures, which have a one-sided bearing principle, are particularly suitable for high axial loads. 15 It is insufficient in vertical spirals where the loads are balanced. Due to the inability to distribute the load evenly, bearing failures frequently occur, which leads to further problems. This leads to significant deformations in the drive motor and screw shaft during this period. Steam and product leakage also pose a significant problem in current solutions. Thermal The oilseeds that are processed release steam at high temperatures during extrusion. The vapor released comes into contact with the bearing area, causing corrosion. When vapor and product particles enter the bearing, the oil film is disrupted and This leads to a shorter lifespan for the bearings. Lubrication systems are also limited in current applications. Long-term health of bearings Regular lubrication is required for proper operation, but the structures used provide sufficient lubrication for the bearings. and cannot ensure homogeneous oil distribution. This leads to overheating and friction in the bearings. This increases the risk of wear and tear and premature failure. 2 Finally, in known techniques, bearing systems are generally one-piece structures. Therefore, complete disassembly is required during bearing replacement. This situation both prolongs maintenance times and causes problems during assembly. This creates alignment challenges. In normal screw conveyor systems, the screw can be supported at both ends. However, 5 During transfer from a screw conveyor to an extruder, bearing is only at a single point. This can be done. The systems shown in Figure 4 allow for the helix to be connected from a single point. It allows for accommodation. In summary, current state of the art bearing solutions handle insufficient axial load. durability, corrosion due to steam and product leakage, inadequate sealing, homogeneous 10 It has disadvantages such as the inability to provide lubrication and time-consuming maintenance procedures. Considering the problems mentioned above, heat treatment is necessary. screw conveyors used in systems that enable the processing of captured products; deformation caused by axial / radial loads and steam from products 15 A new bearing device has been developed to ensure that the bearing is placed without any problems. It is needed. In conclusion, all the problems mentioned above necessitate innovation in the relevant field. It has brought it to this state. THE PURPOSE OF THE INVENTION The present invention aims to eliminate the problems mentioned above and to provide technical solutions in the relevant field. It is introduced with the aim of creating an innovation. The purpose of the invention is to enable the deformation of helical springs under axial and radial loads. The goal is to ensure that the person is safely placed in bed without any problems. The purpose of the invention is to utilize two bearings together in the upper bearing assembly to support the flow of air from below and above. It increases resistance to axial loads. 25 The aim of the invention is to reduce the excessive axial load encountered in conventional single-sided bearing solutions. The goal is to prevent malfunctions that may occur. The purpose of the invention is to prevent corrosion caused by contact between the product and vapor in the bearing area. To prevent. 3 The purpose of the invention is to ensure regular and homogeneous lubrication of bearings. The goal is to ensure its long lifespan and efficient operation. The purpose of the invention is to prevent overheating and premature bearing failures caused by excessive friction. To prevent. The aim of the invention is to reduce maintenance time during bearing replacement by 5% thanks to its modular structure. The aim is to shorten it and make it easy to assemble. A BRIEF DESCRIPTION OF THE INVENTION All the purposes mentioned above and those that will emerge from the detailed explanation below. The present invention is a novel bearing apparatus. The invention describes a helix (10) designed to withstand axial / radial loads. The upper and lower bearings, which enable double-sided bearing support, the aforementioned upper bearing and The lower bearing is supported by being positioned opposite each other and one below the other on the vertical axis. The middle housing ensures that the aforementioned lower bearing maintains its position within the middle housing. also the aforementioned central body to the helical casing where the helices are located The lower housing, connected to the middle housing to ensure connection, is 15 of the aforementioned upper bearing. maintaining its position in the middle housing also involves the location of the first and second bearings. connected to the central body to ensure the environment is protected from external factors. The upper body is designed to allow the spiral to pass through the aforementioned upper and lower bodies. lower fuselage space configured in the fuselage and upper fuselage space configured in the upper fuselage The clearance is 20°C, which is necessary for the first and second bearings to function properly and perform their duties. configured in the aforementioned mid-body to ensure regular lubrication lubrication channel, through the lower housing space, into the volume where the first and second bearings are located. A seal connected to the aforementioned lower body cavity to prevent product and vapor ingress. processing of heat-treated products characterized by containing The helical springs used in the systems providing protection against axial / radial loads and products 25 to ensure it is supported by bearings without undergoing deformation caused by the steam escaping It relates to a newly developed bearing device. A preferred configuration of the invention involves the replacement of the first or second bearing mentioned. modular design to ensure the process can be carried out without encountering assembly difficulties. It is a structure that includes the middle, lower and upper body. 30 4 A preferred configuration of the invention is suitable for use in high-temperature, steam, and chemical environments. Made of Viton material to maintain its elasticity and leak-proof properties for a long time. The product contains felt. A preferred configuration of the invention involves the first and second bearings being spaced at regular intervals. grease fitting 5 connected to the aforementioned lubrication channel to ensure lubrication. It includes. A preferred configuration of the invention involves connecting the aforementioned middle, lower, and upper bodies to each other. its connection also to the lower body to the helical housing where the helix is ​​located It includes connecting elements that enable the connection. BRIEF DESCRIPTION OF THE FIGURES 10 Figure 1 shows a cross-sectional view of a new bearing apparatus. Figure 2 shows a perspective view of a new bearing apparatus. Figure 3 shows a perspective view of a new bearing apparatus connected to a helical conveyor. Figure 4 shows a representative front cross-sectional view of the seed processing system. EXPLANATION OF REFERENCE NUMBERS IN FIGURES 15 A. A new bearing device 1. Upper bearing 2. Bottom bearing 3. Middle body 31. Lubrication channel 20 4. Lower body 41. Lower body space 5. Upper body 51. Upper body space 6. Felt 25 S. System S1. Vertical spiral S2. Drive motor S3. Extruder S4. Spiral casing 5 S5. Horizontal spiral G1. Product input G2. Product release DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the subject of the invention is a novel bearing apparatus (A) only of the 10th century. with examples that will not create any limiting effects so that it can be understood better It is explained. The invention relates to systems (S) that enable the processing of heat-treated products. vertical screws (S1); axial / radial loads and steam from products A new 15 has been developed to ensure that the bearing is supported without undergoing deformation due to welding. The invention relates to the bedding apparatus (A). The invention is particularly related to thermal processing in oilseed processing systems (S). vertical screws that convey the processed seeds to the extruder (S3) It is used in (S1) bedding. As shown in Figure 4, in seed processing systems (S), heat-treated The product enters through the product inlet (G1) and passes through a horizontal screw (S5) to the vertical screw (S1) 20 It is conveyed. It is also conveyed to the extruder (S3) via the vertical screw (S1) and The product exits from the product outlet (G2) at the end of the extruder (S3). This is the aforementioned vertical screw. (S1) is driven by a drive motor (S2). Here, heat-treated High temperature steam formation and axial / radial forces vertically due to the product. It causes deformation in the helix (S1). The invention is vertical 25 as shown in figure 4. It refers to the bearing of the helix (S1) without being subjected to deformation. The invention provides resistance to axial / radial loads as shown in Figure 1. The upper bearing that provides double-sided bearing of the aforementioned vertical helix (S1). 6 It includes the upper bearing (1) and the lower bearing (2). The aforementioned upper bearing (1) and lower bearing (2) are vertical. The central body, positioned opposite each other and one below the other on the axis, enables the bearing to be supported. (3) includes the first and second bearings that support the shaft of the vertical helix (S1) on both sides. The bearing (1,2) ensures balanced transfer of axial and radial loads. Double bearing Thanks to its structure, it withstands excessive axial loads compared to traditional single-sided bearing solutions. The risk of deformation and failure resulting from the first and second bearings (1,2) is reduced. It needs to be regularly lubricated in order to function properly and perform its duties. lubrication channel (31) configured in the mentioned middle body (3) to provide It includes ensuring that the first and second bearings (1,2) are lubricated at regular intervals. It includes a grease fitting connected to the aforementioned lubrication channel (31). The aforementioned 10 Thanks to the lubrication channel (31) and grease fitting, the first and second bearings (1,2) are regularly lubricated. lubrication prevents wear and tear and overheating caused by friction. It provides. The invention relates to the lower bearing (2) in the middle housing (3) as shown in figures 1 and 4. maintaining its position also means that the aforementioned middle body (3) vertical 15 to ensure the connection of the screw housing (S4) where the screws (S1) are located It includes a lower body (4) connected to the middle body (3). As seen in Figures 1 and 2, the upper maintaining the position of the bearing (1) in the middle housing (3) also the first and second to ensure that the environment in which the bearing (1,2) is located is protected against external factors It includes the upper body (5) connected to the middle body (3). 20 The invention relates to the vertical helix (S1) consisting of the aforementioned lower and upper bodies, as shown in Figure 1. (4,5) The lower body space (4) configured in the lower body to allow passage (4,5) (41) and includes the upper body cavity (51) configured in the upper body (5). In Figure 1 As can be seen, the first and second bearings (1, 2) through the lower housing space (41) The aforementioned lower body 25 is designed to prevent product and vapor entry into the volume it occupies. It contains a felt (6) connected to the gap (41). The said felt (6) is made of viton material. It is a manufactured product. Thanks to this, it maintains its elasticity in high temperature, steam and chemical environments. It retains its leak-proof properties for a long time. The invention consists of a cylindrical middle, lower and upper body (3,4,5) as shown in figures 2 and 3. It has the geometry. Also, the first or second bearing (1,2) replacement process mentioned takes 30 minutes. middle, bottom and top to ensure that assembly can be done without encountering difficulties. The body (3,4,5) is configured to have a modular structure. The connection of the aforementioned middle, lower and upper body (3,4,5) to each other is also the lower 7 the connection of the body (4) to the helical housing (S4) where the vertical helix (S1) is located It includes fasteners that provide support. The subject of the invention is a new bearing apparatus (A) for the pair of only the first and second bearings (1,2). It not only provides one-sided bedding but also has the advantage of balancing the effects of thermal expansion. It also offers. When the vertical screw (S1) operates under high temperature, the screw (S1) 5 Elongation and expansion occur in the shaft. The middle body (3) and the lower and upper bodies (4,5) Thanks to their working together, these expansions are balanced, and the bearings Alignment is maintained and uninterrupted operation of the system (S) is ensured. Double-sided The bearing arrangement also makes it possible to distribute vibration and shock loads. First And thanks to the second bearing being arranged back-to-back, the loads are balanced. This is transmitted in this way, fatigue life is increased and the possibility of problems occurring in the vertical helical (S1) shaft The risk of deformation is minimized. The lubrication channel (31) and grease fitting structure are only not only is oil transmitted to the first and second bearings (1,2), but the oil is also under equal pressure. It also ensures homogeneous distribution underneath. The middle, lower and upper body (3,4,5) are modular in structure and Secured with fasteners, only the necessary parts need to be replaced during maintenance. 15 Disassembly is sufficient. This structure allows bearing replacement to be done quickly and production It allows losses to be minimized. Finally, the bedding apparatus (A) that is the subject of the invention is used only for oilseed processing. not in systems (S); different industrial systems where high temperature and steam are present. It can also be applied in helical conveying systems (S) in processes. Thus, the invention is applicable to 20 different processes. It has the potential for widespread use in various sectors. The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically skilled person... the person, without deviating from the main theme of the invention, in light of what has been described above, similar It is clear that this can lead to the emergence of new structures. 25

Claims

8 REQUESTS 1. The invention relates to systems (S) for processing products that have been subjected to heat treatment. the area of ​​vertical helices (S1); axial / radial loads and products to ensure it is supported without undergoing deformation caused by steam A new bearing device (A) has been developed, and its feature is; 5  To withstand the aforementioned axial / radial loads The upper bearing (1) which provides double-sided bearing of the vertical helix (S1) and bottom bearing (2),  The aforementioned upper bearing (1) and lower bearing (2) are on the vertical axis. Middle body (3), which enables it to be placed opposite each other and one below the other. 10  Maintaining the position of the lower bearing (2) in the middle housing (3) also the aforementioned middle body (3) vertical spirals (S1) to ensure that it is connected to the spiral casing (S4) in which it is located lower body (4) connected to the body (3),  Maintaining the position of the mentioned upper bearing (1) in the middle housing (3) is the same 15 the environment in which the first and second bearings (1,2) are located at the time of external factors upper connected to the middle body (3) to ensure that it is protected against body (5),  The vertical helix (S1) passing through the aforementioned lower and upper body (4,5) lower body space (41) and 20 configured in the lower body (4) to provide upper body space (51) configured in the upper body (5),  The first and second bearings (1,2) are functioning properly and performing their duties to ensure it is regularly lubricated so that it can perform its function lubrication channel (31) configured in the mentioned middle body (3),  25 where the first and second bearings (1, 2) are located via the lower housing space (41) The aforementioned lower body is designed to prevent product and vapor entry into the volume. felt (6) connected to the gap (41), It is characterized by its inclusion.

2. A new bearing apparatus (A) conforming to Claim 1, whose feature is; the first one mentioned above. or the replacement of the second bearing (1,2) without experiencing any assembly difficulties 30 The middle, lower and upper body have a modular structure to enable this to happen. It includes (3,4,5). 9 3. A new bearing apparatus (A) conforming to Claim 1, whose characteristic is high temperature, It retains its elasticity and sealing properties for a long time in steam and chemical environments. It contains a felt (6) made of Viton material to protect it.

4. A new bearing apparatus (A) conforming to Claim 1, whose feature is; first and second In order to ensure that the bearing (1,2) is lubricated at regular intervals, the aforementioned It contains a grease fitting connected to the lubrication channel (31).

5. A new bearing apparatus (A) conforming to Claim 2, the feature of which is; the aforementioned middle, 10 the connection of the lower and upper body (3,4,5) to each other and also the lower body (4) connection of the vertical helix (S1) to the helix housing (S4) It includes fasteners that provide support.