SURFACE-MOUNTED WELDED PANEL

Abstract

The invention is a single-piece sheet metal panel developed for surface-mounted electrical panels. It relates to a monolithic panel structure, and the sheet metal is processed using crushing, bending, and ironing techniques. Increasing strength at bending points makes it impact resistant and long-lasting. Because the top and bottom covers and interior compartments are manufactured as a single piece, assembly is easy. not requiring any additional connections, thus eliminating assembly errors and the need for extra connections. It is characterized in this way. Furthermore, due to its production from a single piece of sheet metal, welding and... Labor requirements have also been reduced.

Description

1 TARIFF SURFACE-MOUNTED WELDED PANEL Technical Area: The invention concerns the mounting strength of electrical installation systems, particularly panel panels. In order to increase and facilitate the production process, crushing-bending and ironing techniques are used as a 5 It refers to the surface-welded panel structure, produced from a single piece of sheet metal, in which it is used. State of the Art: The surface-mounted panels that are the subject of this invention are used to store fuses or distribution equipment in electrical installation systems. These are wall-mounted electrical panels used for housing purposes. Generally used in places where it is not possible to embed the internal plumbing under the plaster or where quick installation is required. 10 They are preferred in applications requiring electrical safety. The primary function of these panels is to ensure both electrical safety. The purpose is both to provide and to protect the installation components from external factors. In existing systems... Surface-mounted panels are mostly manufactured in a modular design. This structure facilitates production and... This creates additional workload for the user during the assembly process, in case the parts do not fit together properly. This causes problems in securing the panel curtain, and also, the manual detachable parts are 15. Due to wear and loosening over time, the panel curtain loses the desired strength and reliability. It is unable to provide this. Indeed, the durability at the connection points of the demountable structure is limited. Therefore, the panel cannot maintain its structural integrity for a long time, due to vibrations or external influences. It exhibits counter-deformation. Especially in field assembly, the fasteners Failure to apply a sufficiently tight seal or alignment errors can cause the panel covers and curtains to 20 2 This causes it to loosen over time. In addition to this, the production of modular systems... The process is complex; it requires numerous fasteners and part tolerances, making both assembly difficult. The risk of errors increases, and production costs also rise. Overlapping part tolerances This overlapping can cause the panel elements to not overlap perfectly in the field, or lead to localized stresses. This, in the long term, leads to problems such as deformation, corrosion, and aesthetic deterioration. 5 It brings. In conclusion, surface-mounted panels used in current technical systems require assembly labor and parts. multifaceted problems such as incompatibility, insufficient strength, and long-term deformation. It contains these features. For these reasons, in the sector, it is a one-piece, assembly-free, deformation-resistant and There is a need to develop high-strength surface-mounted panel structures. 10 Purpose of the Invention: The main purpose of the invention is to increase structural strength in surface-mounted panels and to improve the assembly process. The aim is to eliminate this. For this purpose, a monolithic body is made from a single piece of sheet metal in the production of the panel. It is formed by applying crushing, bending and ironing processes together, resulting in high strength. and a panel structure resistant to deformation has been obtained. 15 Solutions to the State of the Art: Assembly difficulties, part incompatibilities, and other issues encountered in existing modular panel systems. In surface-mounted welded panels, developed as a solution to strength deficiencies, the panel body It is produced from a single piece of metal sheet, and during production, crushing-bending and ironing techniques are used. It is applied intermittently. Additionally, the crushing and bending method used involves bending the sheet metal in 20 areas. 3 While a local crushing process creates a durable housing for the panel curtain, the ironing process involves the sheet metal. It increases strength by compressing the fibers at their twist points. Thus The panel is a complete unit without the need for assembling parts or using additional fasteners. This method eliminates the assembly process, thereby minimizing production errors. It repairs deformations occurring in the side areas of the panel curtain and structural 5 It significantly increases durability. As a result, the use of this invention eliminates the need for traditional disassembled parts. Problems such as loosening, deformation, assembly errors, and time loss observed in the systems are eliminated. It is becoming obsolete; production time is shortened due to the use of single-piece sheet metal, saving on sheet metal. This results in reduced costs and a long-lasting, high-strength surface-welded panel. is obtained. 10 Explanation of the Figures: Figure 1: Front view of the surface-mounted welded panel, which is the subject of the invention. Figure 2: Isometric view of the surface-mounted welded panel, which is the subject of the invention. Figure 3: View of the top and bottom covers and body of the surface-mounted welded panel, as well as its corners, related to the invention. The bending details are given. 15 Figure 4: Detailed view of the corner bending of the surface-mounted welded panel, which is the subject of the invention. The parts in the figure are individually numbered, and the corresponding numbers are listed below. It has been given. 1. Panel housing: It is a monolithic structure made from a single piece of sheet metal. 4 2. Top cover: This is the section that covers the top of the panel. 3. Bottom cover: This is the section that covers the bottom of the panel. 4. Central partition: This is the structural element that separates the compartments within the panel. 5. Bending zone: These are the bending points where the sheet metal's strength is increased. 6. Curtain slot: This is the slot for the curtain to be mounted on the panel. 5 7. Mounting point: This is the area where the panel body is fixed to the wall. The subject of the invention is a surface-welded panel, a monolithic structure formed from a single piece of metal sheet. It has a body (1) and on this body there is a top cover (2), a bottom cover (3), a middle compartment (4), and an ironing board. The bending areas (5), curtain housing (6) and mounting point (6) are integrated. Detailed Description of Our Invention: 10 The invention relates to an improved structure in the field of surface-mounted welded panel systems, where the panel body is single-sided. It is based on the process of producing a monolithic structure from sheet metal. The structure that is the subject of the invention, in particular... To increase the strength of surface-mounted panels used in electrical panel systems, and for assembly. It was developed to shorten the production time and improve structural integrity; this is the subject of the invention. The production of the panel involves a combination of crushing, bending, and ironing techniques. The invention includes 15 panel curtain (6) by applying local crushing in the areas where the sheet metal will be bent by crushing-bending process The creation of a nest is ensured for it. The ironing process (5) is the twisting of the sheet metal fibers. By compressing the points, mechanical strength is increased and resistance to deformation is achieved. This creates a single-piece structure. The panel body (1) of the invention is made possible by these techniques. It can be produced as a structure formed and welded in this form. Indeed, in the invention, the upper 20 cover (2), bottom cover (3) and middle section (4) with a single body depending on the sheet metal thickness. It is created in an integrated manner. Thus, the parts may not fit perfectly during assembly. Problems such as loss of strength in connection areas are eliminated, saving on sheet metal. With this, the cost is also reduced. In the invention, in the ironing-twisting region (5) Thanks to the intense pressure applied, the mechanical strength of the sheet metal is increased by up to two times, and panel 5 It is made durable and impact-resistant. The invention's areas of application include electrical installation systems, industrial facilities, and industrial applications, indoor electrical distribution panels and all electrical panel manufacturers It is not limited. In particular, it is suitable for any field requiring high strength and ease of assembly. It can be used. Indeed, the panel in question can be mounted on the wall via the mounting point (7) 10 It is fixed in place and no additional fasteners are needed. This reduces assembly time. production errors are decreasing and being minimized. The invention can be implemented as follows: The first step involves determining the sheet metal thickness, then drawing and cutting the panel as a single piece. After this, the curtain housing (6) is formed by crushing and bending, and then 15 The strength is increased by applying the ironing process (5). The subject of the invention is the top cover (2), bottom cover (3) and middle partition (4) by forming and welding the sheet metal in one piece It forms a single, integral body (1). Finally, the surface-mounted welded panel is ready for assembly. Once brought in, it is fixed via the mounting point (7) and made ready for use. It is ensured that it is brought. 20

Claims

6 REQUESTS 1- The invention is a surface-welded panel, characterized by being manufactured as a single, monolithic unit from a single piece of sheet metal. a high-strength, assembly-free, and impact-resistant surface-mounted panel in addition to its structure, - panel body made of a single piece of sheet metal (1), 5 - the top cover (2) which is located on this body and covers the top of the panel, - the bottom cover (3) which is located on this body and covers the bottom of the panel, - the middle partition separating the compartments inside the panel (4), - Ironing, where the fibers are compressed at the bending points of the sheet metal, increasing its strength. bending region (5), 10 - curtain slot created for panel curtain (6), - It includes a mounting point (7) that allows the panel body to be fixed to the wall. 2- The invention is a surface-mounted welded panel according to Claim 1, its features being: top cover (2), bottom cover (3) and the monolithic structure formed by the integrated welding of the middle partition (4) elements It includes the body (1). 15 3- The invention is a surface-welded panel according to Claim 1 or 2, characterized by the fact that the sheet metal can be bent. curtain housing (6) and additional connection created by applying the crushing-bending process in the regions It includes the assembly point (7) which eliminates the need for a component.