A MOISTURE MANAGEMENT AND PROTECTION SYSTEM

The system addresses moisture-related issues in lithium-ion batteries by using thermal imaging and hydrophobic coatings with thermal modules for real-time moisture detection and management, enhancing safety and longevity.

TR202515700A2Pending Publication Date: 2026-10-21SIRO SILK ROAD TEMİZ ENERJİ DEPOLAMA TEKNOLOJİLERİ SANAYİ & TİCARET ANONİM ŞİRKETİ
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Patent Information

Application Number
TR202515700
Authority / Receiving Office
TR · TR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-10-22
Publication Date
2026-10-21

AI Technical Summary

Technical Problem

Lithium-ion batteries suffer from moisture accumulation leading to performance loss, structural damage, and safety risks, particularly in high-humidity environments, with existing systems lacking real-time detection and proactive moisture management.

Method used

A system using thermal imaging and hydrophobic nano-coatings to detect moisture levels, combined with thermal modules for evaporation and passive/active moisture management, including humidity sensors, thermal modules, and data processing units to maintain optimal humidity levels.

Benefits of technology

The system effectively prevents moisture accumulation, ensuring thermal safety and extending battery life by actively managing humidity, reducing energy consumption, and providing continuous protection across varying conditions.

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Abstract

This invention relates to a moisture management and protection system (1) used to solve the internal moisture accumulation and thermal safety problems of lithium-ion batteries used in energy storage systems.
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Description

1 TARIFF A MOISTURE MANAGEMENT AND PROTECTION SYSTEM Technical Area 5 This invention is particularly useful for lithium-ion energy storage systems. used to solve internal moisture buildup and thermal safety issues in batteries It relates to a humidity management and protection system. Previous Technique Lithium-ion batteries offer the advantages of high energy density and long lifespan. Therefore, it is widely used in energy storage systems. However, Moisture accumulation in batteries and uncontrolled increase in indoor humidity levels, 15 This reduces battery performance and creates safety risks. This situation is especially true for use in high-humidity environments or harsh environmental conditions. This becomes more noticeable in batteries. The substances that enter or are inside the batteries... The moisture that forms disrupts the electrochemical reactions of the cells, leading to a loss of capacity. This is the reason. In addition, moisture causes rusting in the cells and damage to the internal structural materials. This leads to deterioration. On the other hand, moisture accumulation causes thermal escape (thermal This can increase the risk of runaway and battery electrodes reacting with moisture, gas This can lead to the formation of this gas. The accumulation of this gas can cause the battery to explode. It increases the risk. In systems currently in use, the moisture that forms inside the battery is actually... There are no effective sensor and control systems that can detect this in real time. The previous technique focused only on reactive agents after moisture accumulation. Solutions exist, which makes preventing the damage more difficult. Other On the other hand, to prevent moisture ingress or accumulation in most battery systems, 30 only. permanent sealing methods such as gaskets and fillers. 2 are used. However, these methods are suitable under dynamic working conditions. Over time, its effectiveness diminishes and moisture protection becomes insufficient. This Therefore, nowadays humidity levels are constantly monitored, and the critical value is determined. solutions that the system can proactively intervene in if the problem is overcome It is needed. 5 Brief Description of the Invention The aim of this invention is to detect the moisture level inside the battery module using thermal imaging. evaporation of moisture using energy and moisture retention with passive hydrophobic coatings 10 The goal is to create a system that prevents the accumulation of such substances. Detailed Description of the Invention The "Moisture Management and Protection 15" project was carried out to achieve the purpose of this invention. The "System" is shown in the attached figure; Figure 1. View of the system that is the subject of the invention. The parts shown in the figure are individually numbered, and these numbers correspond to 20. The equivalents are given below: 1. System 2. Battery module 3. Humidity sensor 25 4. Thermal module 5. Processing unit 6. Power supply 3 Internal moisture accumulation in batteries used in storage systems The invention enables the prevention and resolution of thermal safety problems. a system (1), - at least one battery module (2), -Battery module (2) located inside and measuring the humidity level in real time 5 at least one humidity sensor configured to (3), -to provide heat to evaporate the moisture in the battery module (2) at least one thermal module configured (4), -to process the data from the humidity sensor (3) and set the humidity level to a predetermined level. 10 to trigger the thermal module (4) to evaporate the moisture if it is reached at least one data processing unit (5) configured and - to meet the energy requirements for the humidity sensor (3) and thermal module (4) It includes at least one power supply (6) configured for this purpose. The battery module (2) in the system subject to the invention (1) contains lithium ion batteries 15 It includes measuring the humidity level with the help of a humidity sensor (3). This is carried out. Moisture on the inner and outer surfaces of the battery module (2) to prevent accumulation and to ensure the removal of droplets It features a hydrophobic nano-coating. The hydrophobic nano-coating is water-repellent. These are fluoropolymer-based coating materials with properties that allow moisture to remain on the surface for up to 20 minutes. This prevents accumulation and facilitates the removal of droplets. In this way, it provides continuous protection as a passive component in the system. The subject is applied by the coating spray method and the system (1) energy It reduces its consumption. The battery module (2) is supplied with thermal module (4) Microchannels that direct moisture evaporated by energy to the outside for expulsion 25 It includes. In the system subject to the invention, (1) battery module (2) provides protection from environmental humidity, It includes a leak-proof enclosure. Thanks to the enclosure, ambient moisture is prevented. Battery drain is minimized and the system operates efficiently. 30 It is supported. 4 In the system that is the subject of the invention, the humidity sensor (3) is located inside the battery module (2) (1). It is located there and measures the humidity level precisely in real time and provides data. It is configured to share with the data processing unit (5). Data processing unit (5) Exceeding a predetermined humidity level by analyzing shared data It ensures that proactive measures are taken in this case. Humidity sensor (3) 5 It is at least one of the high-sensitivity polymer humidity sensors and microprocessors. The thermal module (4) and data processing unit (5) located in the system that is the subject of the invention (1) controlled by and the humidity level up to a predetermined threshold value If it exceeds 10, the battery module (2) 10 must be connected to ensure active humidity management. It is structured to provide thermal energy. Thermal module (4) humidity with the help of a power supply (6) to vaporize and remove from batteries It is configured to provide thermal energy. Thermal module (4) battery The thermal module is placed in such a way as to distribute heat equally to the module (2). (4) can be thin film resistors or thermoelectric materials. 15 The data processing unit (5) in the system (1) which is the subject of the invention, and the humidity sensors (3) to communicate and, through established communication, to obtain real-time, precise humidity data. processing by taking and thermally activating if a predetermined critical threshold value is exceeded. triggering module (4) to expel moisture from the battery module (2) 20 It is structured accordingly. Thanks to the data processing unit (5), the moisture battery It is expelled through microchannels without remaining in the module (2) for a long time. The power source in the system subject to the invention (1) is active in the battery module (2) (6) 25 for the humidity sensor (3) and thermal module (4) used to provide protection It is designed to meet the required energy needs. The invention is based on the system (1) battery module (2) humidity sensors (3) located inside. It analyzes humidity levels in real time through this system, thus If the humidity exceeds a certain threshold value, the thermal module (4) is triggered, and the humidity is 30 It enables evaporation and expulsion through microchannels. The system (1) humidity early detection of levels exceeding the critical value and proactive intervention. It offers the possibility of hydrophobic nano located on the battery module (2). The coating prevents moisture from accumulating on the surface of the battery module (2) and Passive and continuous protection is implemented. The system (1) battery module (2) By protecting the battery from moisture with both active and passive protection methods, it withstands the harsh 5°C test. It increases its resistance to environmental conditions and extends its lifespan. It prolongs it. The invention system (1) prevents moisture formation, especially in lithium-ion batteries. 10 factors that cause performance losses, safety risks, and shortened battery life. It eliminates the effects. At the same time, it is similar to the solutions used today. This enables early detection, rapid intervention, and long-term passive protection. On the other hand, the system in question (1) also has different battery types and sizes. It is applicable. This also provides easy integration for manufacturers and users. It provides flexibility. The system in question (1) has active protection 15 This feature saves energy by only activating when needed. Around these fundamental concepts, the invention focuses on "Moisture Management and Protection." It is possible to develop a wide variety of applications related to the System (1)”, and the invention This cannot be limited to the examples described here, but is primarily based on the 20 stated in the claims. It is like that.

Claims

6 REQUESTS 1. Internal moisture accumulation in batteries used in energy storage systems. enabling the prevention and resolution of thermal safety issues, - at least one battery module (2), 5 -Battery module (2) located inside and measuring the humidity level in real time. at least one humidity sensor configured to (3), -to provide heat to evaporate the moisture in the battery module (2) at least one thermal module configured (4), -to process the data from the humidity sensor (3) and set the humidity level to a predetermined level. to trigger the thermal module (4) to evaporate the moisture if it is reached at least one data processing unit (5) configured and - to meet the energy requirements for the humidity sensor (3) and thermal module (4) a system characterized by having at least one power source (6) configured for (1). 15 2. It contains lithium-ion batteries and uses a humidity sensor (3) to monitor humidity. characterized by the battery module (2) in which the level measurement is performed. A system like the one in Request 1 (1).

3. To prevent moisture accumulation on the inner and outer surfaces and to prevent droplets from forming. batteries with hydrophobic nano-coating to ensure water retention A system like the one in Claim 1 or 2 characterized by module (2) (1).

4. Fluoropolymer-based coating materials with water-repellent properties. 25 prevents moisture from accumulating on the surface, and removes droplets. facilitating, thereby providing continuous protection as a passive component in the system A system like the one in Claim 3 characterized by a hydrophobic nano coating (1). 7 5. The moisture that evaporates with the thermal energy given by the thermal module (4) is released outside. with a battery module (2) containing microchannels that are directed outwards for discharge a system like any of the above characterized demands (1).

6. Battery 5 features a sealed housing that provides protection from environmental moisture. as in any of the above requests characterized by module (2) a system (1).

7. The battery module (2) is located inside and is sensitive to humidity. to measure the level in real time and share it with the data processing unit (5) 10 from the above requirements characterized by the configured humidity sensor (3) a system like any other (1).

8. By analyzing the shared data, a predetermined humidity level can be achieved. Data processing unit 15 that enables proactive measures to be taken in case of breach. (5) like any of the above-mentioned claims characterized by system (1).

9. At least high-precision polymer humidity sensors and microprocessors. any of the above requirements characterized by one of the humidity sensors (3) 20 a system like one of them (1).

10. To be controlled by the data processing unit (5) and the humidity level Active humidity management is ensured if the predetermined threshold value is exceeded. Thermal module 25 configured to provide thermal energy to the battery module (2) (4) like any of the above-mentioned claims characterized by system (1).

11. Thermal materials, which can be thin-film resistors or thermoelectric materials. 30 as in any of the above requests characterized by module (4). a system (1). 8 12. Communicating with the humidity sensors (3), real through the established communication processing time-sensitive humidity data and a predetermined critical threshold of 5 If the value is exceeded, the thermal module (4) is triggered, and the moisture in the battery Data processing unit configured to ensure that it is ejected from module (2) (5) like any of the above-mentioned claims characterized by system (1).