A test device for detecting beads formed on the surface of textile products.
Patent Information
- Authority / Receiving Office
- TR · TR
- Patent Type
- Utility models
- Current Assignee / Owner
- TAHA GİYİM SANAYİ & TİCARET ANONİM ŞİRKETİ
- Filing Date
- 2025-10-24
- Publication Date
- 2026-06-22
Abstract
Description
1 TARIFF FOR THE DETECTION OF BEADS FORMING ON THE SURFACE OF TEXTILE PRODUCTS. A TESTING DEVICE Technical Area The invention relates to repeated actions such as product use or washing on the surface of textile products. a testing device that simulates and identifies the causes of bead formation resulting from various effects It is related to. State of the Art Pilling is the appearance of pilling on the surface of textiles, caused by factors such as the use or washing of the product. This is one of the deformations that occur due to repeated impacts. This 10 The deformation manifests itself as small beads (pill) on the fabric surface, and This negatively affects both the visual aesthetics and the user experience of the product. Today, in order to evaluate the pilling problem, different fabric types and Various test standards have been developed to suit different purposes. These standards include: Some of them are: 15 TS EN ISO 12945-1: Textiles – Surface pilling and linting in fabrics Determining the tendency – Part 1: The Beading Box Method ASTM D3511: For the pilling resistance and various surface treatments of fabrics standard test method ASTM D3512: General test method for Random Tumble Bead Test Apparatus 20 ASTM D4970: Pilling resistance of fabrics using the Martindale Test Apparatus and Standard test method for determining surface changes. In the current technology, tests are to be carried out in accordance with the standards mentioned. Three different types of devices are commonly used. These devices are pilling boxes, random These are pilling boxes and Martindale test devices. These devices test the fabric for 25 minutes during use. Simulates potential mechanical friction, repetitive movements, and surface wear. It is designed for this purpose. However, current devices can only produce a limited number of samples at a time. This allows for testing with multiple samples. This situation leads to a loss of time in multi-sample testing. 2 It opens and requires the tests to be performed sequentially. Therefore, the test To increase its capacity, either additional equipment is needed or the testing time is extended. This is getting longer. This creates an additional burden in terms of both cost and space and time. This brings about. However, time management software is involved in the use of testing equipment. Updates or spare parts may be needed. In such cases, 5 There is generally a dependence on foreign sources. This dependence affects both... It places a significant burden on businesses, both in terms of cost and the product procurement process. This is particularly due to fluctuations in exchange rates and increased logistics times. Uncertainties can lead to interruptions in testing processes and quality control activities. This can cause disruptions. 10 To eliminate the aforementioned disadvantages of the current technique, multiple more samples can be tested, and the time spent per test is reduced, The software and production are domestic, and the mechanical movements do not come into contact with the worker during testing. and optimized to run as many positions as the number of samples to be tested This highlights the need to develop a new device. 15 As a result of the research conducted on this subject, document number CN215574430U It has been observed. The relevant document concerns a textile pilling performance testing device. However, there are limitations depending on the sample size and the time spent per test. There are quite a lot. In conclusion, due to the negative aspects described above and the current solutions regarding topic 20 Due to its shortcomings, an improvement is needed in the relevant technical field. It has been made. Purpose of the Invention The invention was created by drawing inspiration from existing situations and overcoming the aforementioned drawbacks. It aims to solve. 25 The main purpose of the invention is to improve the usability of textile products, whether for use or washing. Identifying the causes of bead formation by simulating the effects of repeated impacts. The goal is to develop a testing device. Another aim of the invention is to eliminate limitations related to sample capacity. This This significantly increases test efficiency. 30 3 Another objective of the invention is to process 32 samples in a given time instead of 9 samples in the same time. The goal is to conduct the test. This reduces the time spent per test and the total time spent. The test output increases by approximately 3.5 times. Another objective of the invention is to create a device whose software and production are carried out using domestic resources. This ensures that software updates, technical support, and spare parts are delivered quickly. And it can be easily provided. Another purpose of the invention is to prevent damage that occurs during testing thanks to the cabinet system with lids. minimizes the risk of direct contact between the worker and potential mechanical movements. It is to reduce. Another purpose of the invention is to create a 10-position designation equal to only the number of samples to be tested. The goal is to optimize it in a way that will improve operational efficiency. is provided. To fulfill the purposes described above, the invention creates a product on the surface of textile products. the formation of beads through repeated exposure such as use or washing 15 that identify the causes by simulating them The placement of sample products and how these products are displayed in real life. A beading box that simulates wear and tear. Ensure the beading box is securely closed and tested. a cover that keeps it securely in place during transport, 20 that allows the beading box to rotate in a controlled manner drive shaft, The beading box may open unintentionally during testing. locking mechanism that prevents It is a testing device that includes; Any mechanical movements that may occur during the test are the responsibility of the personnel involved. a device cover that reduces the risk of direct contact, Bead formation placed side-by-side for testing multiple samples test chamber consisting of boxes, 4 Includes the electrical components of the test device, and the control and management of the device. a control panel that provides and The rotation speed of the test chambers, their operating status, and whether the test is complete. a digital system that displays and controls the testing process through its indicators screen 5 It includes. The structural and characteristic features and all the advantages of the invention are given in the figures below. This becomes clearer thanks to the detailed explanation written with references to these figures. This will be understood as such, and therefore the evaluation will also take these forms and detailed explanations into account. This should be done taking this into consideration. 10 Figures that will help understand the invention. Figure 1 shows the internal view of the test chamber in the test device that is the subject of the invention. Figure 2 shows a view of the test device that is the subject of the invention. Figure 3 shows a general front view of the testing device that is the subject of the invention. Figure 4 shows the internal view of the test device that is the subject of the invention. 15 Explanation of Part References 1. Beading box 2. Cover 3. Drive shaft 4. Locking mechanism 20 5. Lighting 6. Device cover 7. Test container 8. Emergency button 9. On / Off button 10. Control panel 11. Digital display 12. Handle 13. Ventilation grille 5 14. Fan Detailed Description of the Invention This detailed description outlines the preferred configurations of the test device that is the subject of the invention. This explanation is provided solely to facilitate a better understanding of the subject. Figure 3 shows the general view of the product and its application on the surface of textile products. Simulate the causes of bead formation, which are created by repeated effects such as washing. With the test device that detects this, the number of positions is increased to 32. and thus makes it possible to test 32 samples simultaneously. Sample invention developed with the aim of eliminating limitations related to capacity The device in question consists of, in its most basic form, a beading box (1), a cover (2), a drive shaft (3) and 15 It contains a locking mechanism (4). Here the lid (2) is the beading box (1) This ensures that it closes securely and remains stable during testing. The mentioned drive shaft (3) is the controlled way of beading boxes. It enables turning. The locking mechanism (4) prevents beading during testing. It prevents the box (1) from being opened unintentionally. 20 The most important and distinctive feature of the device, which is the subject of the invention, is that it enables the achievement of its purposes. Features include the device cover (6), test chamber (7), control panel (10) and a digital display. (11). Device cover (6); mechanical movements that may occur during testing. It minimizes the risk of direct contact with personnel. Test container (7); side 25 where beading boxes (1) are placed side-by-side and samples are tested This is the section. This test chamber (7) rotates via the drive shaft (3) to test It enables the operation of the device. The mentioned control panel (10); turning the device on and off button (9), emergency button (8), digital display (11) and electrical components It is a section that provides control and management of the device. The digital display (11) shows the test chambers. 6 (7) with indicators showing the number of revolutions, working status and completion of the test. It ensures control of the testing process. An application of the test device described in the invention is its use in low-light environments. It includes lighting (5) that provides visibility. However, emergency It contains a button. Emergency button (8) detects a malfunction or danger in the device. When pressed, it instantly stops the device from working, ensuring safety. This provides an application of the invention to enable the device to start working or an on / off button (9) that enables stopping and secure device covers (2) and includes a handle (12) that allows it to be opened in a controlled manner. However, a It has a ventilation grille (13). The mentioned ventilation grille (13) is the 10 of the device. By allowing the heat and moisture that builds up inside to escape, it prevents the internal components from overheating. It prevents and supports the healthy functioning of the device. An application of the invention is also It contains a fan (14). The mentioned fan (14) provides airflow inside the device. It helps to balance the heat and prevent components from overheating. is happening. 15 The test device that is the subject of the invention is a test in which boxes of beads are arranged side by side (1). by applying mechanical abrasion to the surface of the samples in their containers (7) the test process It performs. The mentioned beading boxes (1) are the drive shaft inside the device. (3) is rotated by; the drive shaft (3) is driven by the motor to test parameters. It operates at appropriate speeds and directions. The covers (2) on the test chambers (7) are locked 20 It is securely fixed by its mechanism (4) and by means of the lid handles (13). It can be easily opened and the device secured. The control panel (10) and digital display (11) mentioned in the test device that is the subject of the invention, test the number of revolutions of the tanks (7), the working condition and the completion of the test in reality It offers the user timely access. The on / off button (9) turns the device on and off. While enabling the stopping of the system, the emergency button (8) can be activated in case of any malfunction or danger. It guarantees safety by ensuring the device stops immediately. Interior lighting (5) The system makes it possible to easily observe the test chambers (7) in dark environments. In addition, there is a vent (13) for releasing heat and moisture from inside the device. and thanks to the air circulation supported by the fan (14), the electronic and mechanical components 30 Overheating is prevented, thus preserving the device's performance. The lifespan of the components is extended.
Claims
7 REQUESTS 1. Repeated processes on the surface of textile products, such as product use or washing. By simulating the causes of bead formation, which are created by various effects, it identifies the reasons for their formation. The placement of sample products and how these products are displayed in real life. beading box (1), 5 which simulates the wear and tear. Ensure the beading box (1) is securely closed and tested a cover (2) that keeps it fixed during the process Enabling the controlled rotation of the beading box (1) drive shaft (3), During the test, the beading box (1) may open unintentionally. 10 locking mechanism (4), It is a testing device that includes; Any mechanical movements that may occur during the test are the responsibility of the personnel. a device cover (6) that reduces the risk of direct contact, Beading placed side-by-side to test multiple samples 15 test chamber (7) consisting of boxes (1), Includes the electrical components of the test device, and the control and management of the device. a control panel (10) and The rotation speed of the test chambers (7), their working condition and the test 20 indicators showing that the test process is complete a digital display (11) It includes.
2. The test device complies with Claim 1 and its feature is: use in low-light environments. It includes lighting (5) that provides ease of visibility inside the device during use.
3. The test device is compliant with claim 1 and its feature is; 25 located on the control panel (10). The device must be stopped immediately if a malfunction or hazard is detected in the machine. It includes an emergency button (8) that provides 8 4. The test device complies with Claim 1, and its characteristic is that it starts the device or... It includes an on / off switch (9) that enables it to be stopped.
5. Test machine that complies with Claim 1, and whose feature is that the device covers (2) are secure and It includes a handle (12) which allows it to be opened in a controlled manner.
6. The test machine complies with Claim 1, and its feature is that the heat and humidity generated inside the device are 5 by allowing the heat to escape, it prevents the internal components from overheating and protects the device. a ventilation grille (13) that supports healthy operation It includes.
7. The test machine complies with Claim 1, and its feature is that it has airflow inside the device. by helping to balance the heat and prevent components from overheating. It contains a fan (14) which prevents.