Circular Infinite Loop Mechanical Classification Machine

Abstract

The invention is a mechanical sorting machine designed to simplify the laborious and time-consuming sorting process for sampling broiler flocks during their first weeks. It is a sizing machine that requires less labor and reduces human errors by working with specially designed chicken trays (7) that move in a circular endless loop, setting the limit points determined by control scales such as very small, small, normal, heavy, very heavy before sizing and then automatically each group of chickens falls into its own compartment.

Description

1 TARIFF Circular Infinite Loop Mechanical Classification Machine The technical field to which the invention belongs; The invention aims to increase the efficiency of the sorting process in poultry breeding. It is a designed Circular Infinite Loop Mechanical Classification Machine. Poultry breeding farms are facilities where hatching eggs are produced. Chicks are obtained from the hatching eggs produced. High during the egg-laying period. For efficient production, it is desirable for all animals to start laying eggs at the same time. Otherwise... In this case, the egg production of the flock will be low. For this reason, the flock during the rearing period should be 10 Modeling, or herd uniformity, must be ensured. Even if the conditions in the coop are the same for every animal. Within the flock, there will always be heavy and light chicks. There will be chicks that are lagging behind in development and those that are overweight. The chicks should be separated to allow for different feeding programs and to adjust their growth rates accordingly. Suitable animals should be prepared for the egg-laying period in the same location. Sizing, egg-laying. a routine 15-day period is performed on each herd to ensure that the herd enters the period at the same time with the same live weight. It is a process. State of the art; The herd is divided into two, three, or more groups based on weekly weighing checks. This is planned. This grouping is done by weighing each chicken individually and separating them at points that are lighter than the predetermined values. and is carried out by hand selection of heavy animals. This is done by weighing them with intense human labor and visually determining the 20 and it is done manually. This process is labor-intensive and prone to many errors, as it is human error-prone. It is a laborious task prone to error. Digital scales and motorized weighing systems operate using different techniques for this process. There are machines available. They are expensive, difficult to install, and do not provide the desired speed and efficiency. They are unable to provide it. The purpose of the invention is; 25 The invention reduces the use of human labor and errors in the intensive, laborious, and inefficient sizing process. to reduce risk, to ensure efficient and economical sizing operations, and to manage the herd. This aims to improve the success of this process, which is important for its uniformity. Illustrations that will help explain the invention; Figure 1 - General view of the machine 30 Figure 2 – Detailed view of the chicken loading basket. The names of the parts mentioned in the figure are: 1- Chicken loading area 2- Chicken sorting area (Very heavy, Heavy, Normal, Light, Very light…) 2 3- Weighing pan closing and mechanism installation area 4- Metal hoop profile or extended hoop profile rail / circular platform rail 5- Support legs 6- Partition tarpaulins 7- Chicken racks 5 8- Sorting stations 9- Weighing pan closing device 10- Sorting station adjustment screw 11- Spring dynamometer 12- Spring tension adjustment screw 10 13- Rail-mounted ball bearing wheels 14- Pan cover spring 15- Pan lid lock 16- Chain of connections between the scales Description of the invention; 15 The invention aims to increase the efficiency of the sorting process in breeding poultry. It is a designed, Circular Infinite Loop Mechanical Sorting Machine. Chicken loading In the area (1), workers put the chickens into the chicken pans (7) and push the chicken pans (7). At the sorting station (8), the appropriate weight chicken basket (7) is opened. Thus, chickens in the same weight group The chickens are free in the same sorting area (2). The opened pan mechanism closes the pan and 20 The mechanism is ready for reloading in the institutional area with the (3) pan closing device (9). Metal hoop profile or extended hoop profile / circular platform rail (4) made of metal profile It is assembled and the partition tarpaulins (6) are mounted on support legs (5). Disassembled The structure that can be made facilitates the transport between compartments. Inter-panel connection chain (16) Chicken coops (7) connected to each other move on a rail. Chicken coops (7) are made of plastic 25 It runs on the rail with bearings (13). Each chicken coop (7) is used to release the chickens. It can be opened by stretching the pan cover spring (14). The pan cover lock prevents opening. (15) sorting station (8) height sorting station adjustment screw (10) according to weight When it reaches the adjusted ramp, it is pushed up to open the chicken cage (7) and release the chicken. It ensures that each chicken pan (7) moves downwards with weight on a spring dynamometer 30 (11) puts pressure on the main rail. The heavier the chicken placed in the chicken pan (7), the lower it goes. It descends. In this situation, the heaviest chicken is released first on the shortest ramp, and the chicken falls into the first compartment. If a chicken is too light to touch the ramp where the heaviest chickens are, then it's its own. It won't open until you reach the higher ramp in that area. The last ramp is the easiest. 3 The ramp is set to the highest level for the chicks and the smallest chicks are in the last ramp of the chick rack (7) They are released when the mechanism is activated. The tarpaulin rolls attached to the machine's support legs guide the animals to their designated compartment. It is positioned in a roll-up shape that opens and closes in a way that allows it to be directed. As stated above, the machine in question is any electrical, electronic and pneumatic 5 It can operate without any electrical wiring. It can be activated by human contact as well as by an electric motor. It can also be driven by means of the sorting station adjustment screw (10) adjustment of the weighing pan cover lock (15) If it cannot provide a push strong enough to prevent it from opening, an electrically operated switch and The opening of the pan cover lock (15) can be driven by adding an electric solenoid coil. Again To count and record the size groups, we weigh the animal that fell in the area where the shroud fell and 10 Reporting can be facilitated by integrating a digital scale. The machine settings... A digital scale and glass ball weights are included in the set, packaged in cloth bags. Each The system is tested for group weight before processing begins. Industrial application of the invention; 15 The invention aims to increase the efficiency of the sorting process in breeding poultry. It is a designed Circular Infinite Loop Mechanical Classification Machine, and it uses a circular infinite loop. Special design chicken coops (7) progressing in the cycle: very small, small, normal, heavy, very heavy Adjustment of limit points determined by control scales such as those mentioned above before sizing and After that, it works automatically so that each group of chickens falls into its own compartment, for at least 20 days. It is a sizing machine that requires manual labor and reduces human error. Especially for the poultry sector, particularly in the broiler chicken breeding sector. It has been developed and classifies all industries according to the weight of products in different sectors. applicable for. For this, it is sufficient to adapt the design of the shroud to the product. For example, a whole chicken in the slaughterhouse 25 It can be revised for classification. Or each product, such as vegetables and fruits, can be classified according to its weight. This system is applicable for this purpose.

Claims

4 REQUESTS 1- The invention improves the efficiency of sorting in breeding poultry. It is a Circular Infinite Loop Mechanical Classification Machine that increases efficiency; its feature is: - arranged sequentially in a circular pattern and featuring a spring-loaded locking system. 5 and a movable spring that ensures each one falls into the appropriate compartment as the weight increases. It is characterized by containing chicken pans (7) with a dynamometer (11). 2- The invention improves the efficiency of sorting in poultry breeding. The working method of the Circular Infinite Loop Mechanical Classification Machine is as follows: Feature; 10 - with a digital scale, a fluid weight set, and calibration bags for accurate weights. Adjustment of sizing groups, - locking with adjustment screws (10) both on top of the chicken cage (7) and on the rail. Adjustment of the sorting station (8) where the mechanism will be opened, - 15 with a locking mechanism that can be adjusted to open at different heights depending on the weight. Suitable for groups of chicken coops of different weights (7) on an endless rail. opening the gates as they pass through and releasing the chickens into this area, - Tarpaulin rolls attached to the machine's support legs guide the animals to the designated compartment. It is placed in a roll-up shape that opens and closes in a way that will guide it, - The open mechanisms of the empty chicken pans (7) are loaded for a new loading 20 automatic at the closing station (3-9) just before coming back to the area (1) It is characterized by being closed down. 3- The working method mentioned in Claim 2 is electrical-electronic, hydraulic-pneumatic. gravity and group formation for herd uniformity without requiring its use The spring tension adjustments are used. 25 - 4- To open at different heights according to the weight mentioned in Claim 2. With the adjustable locking mechanism, the chicken coops (7) of different weights can be infinitely locked. While passing through the appropriate stations according to the groups on the rail, the adjustment screws (10) on the rail The locking mechanism is released and the chicken is freed into this area, mechanically. If the height is insufficient, an electrically operated switch and electric 30 With a solenoid coil, rail movement can also be driven by an electric motor. - 5- Digital scales can be integrated into each compartment for counting and reporting.

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