MULTI-STATION AUTOMATIC BOX FOLDING MACHINE WITH ADJUSTABLE SUBSYSTEMS

Abstract

The invention relates to a multi-station automatic box folding machine that performs the automatic picking, shaping, gluing and conveying of cardboard boxes. The invention includes adjustable subsystems designed to accommodate cardboard of different sizes. For this purpose, the invention presents a cardboard feeding mechanism (30) with lateral and vertical adjustment mechanisms (311, 312, 322, 323) that enables the stacking and precise feeding of cardboard sheets of different sizes. Another feature of the invention is that the vertical movement used at the different stations (70, 80, 90) of the machine is provided by a vertical movement mechanism (71, 81, 91) which converts the rotational movement of a motor (711) into stable and balanced linear movement.The invention also includes a nozzle holding mechanism (60) with a nozzle unit (61) whose lateral position can be easily adjusted and locked, enabling the spraying of adhesive onto the relevant areas of cardboard of different widths.

Description

1 TARIFF MULTI-STATION AUTOMATIC WITH ADJUSTABLE SUBSYSTEMS BOX FOLDING MACHINE TECHNICAL FIELD The invention involves the automatic picking, shaping, gluing, and processing of cardboard boxes. It relates to the automatic box folding machine that performs the transportation operations. The invention is specifically designed to accommodate cardboard of different sizes. It relates to an automatic box folding machine that includes adjustable subsystems. STATE OF THE ART In today's packaging industry, machines that take flat cardboard sheets and fold them, an automatic system that seals the material and then shapes it into a box, ready for filling. These machines are widely used. These machines provide high speed in the production line and It provides efficiency. Current machines are generally optimized for a specific box size and format. When switching to a product of a different size, the machine settings need to be adjusted. Changing it can be a complex, time-consuming, and specialized process. Specifically, the magazine section where the cardboard is fed, the location of the adhesive nozzles, and Adjusting the arms that control movement between stations causes production to stop. 25 These are the main challenges. In the technical patent search, utility model number TR 2009 / 07907 was found. It has been determined. In this useful model, various vegetables, fruits and food products in the food sector are included. 30 corrugated sheets used in the transportation, storage and display of products. a box that folds and glues the semi-finished products made of cardboard. The text refers to a folding and gluing machine. The machine has standard components. The components include: machine main chassis, loading group, suction cup group, transfer conveyor, and hot melt adhesive. unit, hump correction system, press group, bending group, conveyor group, PLC 2 It includes an electronic system and a protective cabinet. The relevant document specifies different sizes. Adaptive subsystems are not mentioned. (TR 2005 / 01698) In the utility model, pre-prepared cardboard sheets are folded in a single section. This document is about a box folding machine that folds boxes without using glue. A simple mechanism is being discussed, and there is a 5 regarding adaptability to different sizes. No solution is mentioned. Ultimately, the problems mentioned above, which cannot be solved with current technology, are related. This has made it necessary to make an innovation in the technical field. A BRIEF DESCRIPTION OF THE INVENTION The present invention eliminates the aforementioned disadvantages and the related technical Multi-station system with adjustable subsystems designed to bring new advantages to the field. It relates to automatic box folding machines. 15 The main purpose of the invention is to form cardboard sheets of different sizes into a box shape. The goal is to develop a folding machine that provides this. Another purpose of the invention is to stack cardboard sheets of different sizes and 20 lateral and vertical adjustment mechanisms that allow for precise feeding. The goal is to offer a carton feed magazine. Another purpose of the invention is to allow the cards inside the magazine to reach the next station. To ensure the cartons are picked up accurately by the vacuum pick-up arm, the cartons must be picked up step by step. 25 and to offer an indexing mechanism that pushes in a controlled manner. Another purpose of the invention is to enable the machine to operate at different stations (e.g., vacuum picking arm) The vertical movement used provides a stable and balanced rotational movement of a single motor. This is achieved through a mechanism that converts it into linear motion. 30 Another purpose of the invention is to apply adhesive to the relevant areas of cardboard of different widths. The nozzle units' lateral position can be easily adjusted to enable spraying. The goal is to offer a lockable spray system. 3 The best way to utilize the advantages of the existing invention, together with its structure and additional elements. For understanding, it should be evaluated together with the figures explained below. is necessary. BRIEF DESCRIPTION OF THE FIGURES 5 Figure 1: A side view showing the general layout of the machine that is the subject of the invention. Figure 2: A side view showing the general layout of the machine that is the subject of the invention. Figure 3: A detailed perspective view of the cardboard feed magazine that is the subject of the invention. Figure 4: A perspective view of the vacuum receiving plate station. 10 Figure 5: A detailed perspective view of the nozzle holding mechanism. REFERENCE NUMBERS Lower Body 11 Main Conveyors 15 12 Propulsion Units Upper Body Carton Feeding Mechanism 31 Conveyors 311 Width Adjustment Lever 20 312 Height Adjustment Lever 32 Magazine 321 Holding Arm 322 Width Adjustment Lever 323 Height Adjustment Lever 25 324 Product Receiving Window 33 Progressive Units 331 Piston 332 Eccentric Parts 40 Cardboard Receiving Mechanism 30 41 Drive Units 42 Arm Movement Mechanism 43 Vacuum Plates 44 Gauge screw 4 50 Pre-shaping Mechanisms 51 Forming Plates 60 Nozzle Holding Mechanism 61 Nozzle Units 62 Carat Plate 5 63 Carat Gap 64 Carat Handle 65 Linear Slides 70 First Folding Mechanism 71 Top Printing Mechanism 10 711 Engine 712 Bearing Element 713 Bearing Shaft 714 Vertical Motion Transmission Arm 715 Printing Plate 15 72 Folding Mechanism 73 Sub-Support Mechanisms 80 Second Folding Mechanism 81 Top Printing Mechanism 811 Engine 20 812 Bearing Element 813 Bearing Shaft 814 Vertical Motion Transmission Arm 815 Printing Plate 82 Folding Mechanism 25 83 Sub-Support Mechanisms 84 Nozzle Units 90 Final Shaping Mechanism 91 Top Printing Mechanism 911 Engine 30 912 Bearing Element 913 Bearing Shaft 914 Vertical Motion Transmission Arm 915 Printing Plate 92 Sub-Support Mechanisms 93 Nozzle Units 100 Glue Units DETAILED DESCRIPTION OF THE INVENTION 5 This detailed explanation aims to provide a better understanding of the innovation in the invention. This is explained with examples that will not create any limiting effect. Figures 1 and 2 show the general view of the automatic box folding machine, which is the subject of the invention. 10 The machine starts from a unit where the boxes to be processed are indexed, and then sorts the boxes... These units are to be taken sequentially and given the desired three-dimensional form. multiple processes that enable shaping, folding and gluing operations It consists of stations. The characteristic feature of the invention is that all stations are different. It is designed to be adjustable according to box dimensions. For this purpose, all 15 The stations have adjustable and detachable parts. The box folding machine consists of a lower body (10) into which the substations are integrated and the lower an upper body in which the upper stations working together with the stations are integrated (20) It includes a main 20 that provides the flow of processed boxes along the lower body (10). The machine consists of a conveyor (11) and a drive unit (12). mechanism (30), a carton receiving mechanism (40), a preforming mechanism (50), a nozzle holding mechanism (60), a first folding mechanism (70), a second folding mechanism (80) and a final shaping mechanism (90) It includes a glue unit (100) 25 that supplies adhesive to the system. It is available. Box folding machine for stacking and feeding cardboard boxes of different sizes. It includes a designed carton feeding mechanism (30). As seen in Figure 3. The cardboard feeding mechanism (30) is a 30 in which flat cardboards are fed vertically. conveyor (31) and these cartons are indexed before being transferred to the main conveyor (11) It includes a magazine rack (32) in which they are stacked. Conveyor (31) and magazine rack (32) The width and height can be adjusted to work with cardboard of different sizes. It includes adjustment mechanisms that provide this. For this purpose, the lateral (31) of the conveyor 6 The vertical position is adjusted by a width adjustment lever (311), and the vertical position by a height adjustment lever. (312) is adjusted. Similarly, the retaining arms (321) of the magazine (32) The lateral position is adjusted with a width adjustment lever (322), and the vertical position with a height adjustment lever. It is adjusted with the lever (323). On the magazine holder (32), the cardboard of the next station. There is a product receiving window (324) for receiving. The mentioned adjustment levers are reversed 5 It has an angled screw mechanism and opens symmetrically when the arms are turned. and it closes. Thanks to the aforementioned adjustment process, it is possible to use cardboard of different sizes. However, the cardboard will always be in the center of the product receiving window (324) It can be positioned. The mechanism (30) also includes a Progressive Unit (33). In Figure 2 As seen, this unit (33) uses a Piston (331) and an Eccentric Part (332) to produce 10 Cartons on the conveyor (31) are placed in a controlled manner into the product receiving window (324) It pushes correctly. Each trigger provides an advancement of one cardboard thickness. Figure 4 is a detailed view of the cardboard receiving mechanism (40). This mechanism (40) It is the station that takes the cardboard sheet from the product receiving window (32) of the magazine (324). A 15 It includes a drive unit (41). The drive unit (41) consists of a lever movement mechanism (42) It moves a vacuum plate (43) by means of a cardboard. The vacuum plate (43) is a cardboard It holds the plate by vacuum and lowers it onto the main conveyor (11). The vacuum plate (43) is a It can be removed and reattached using a pin. This makes it compatible with cardboard of different sizes. It can become. The vacuum plate in question (43) can adapt to different cardboard sizes 20 It includes an adjustment screw (44) to ensure it fits. The cardboard sheet taken from the product receiving window (324) is vacuumed by the plate (43) to the preforming mechanism (50), which is the first station on the main conveyor (11) is being unloaded. At this station, cardboard forming plates positioned opposite each other 25 (51) is reduced to the 'U' form and in this way the next It is being advanced to the station. The distance between the forming plates (51) is cardboard It can be adjusted according to the layer size. After the pre-shaping mechanism (50), the next station is the first fold 30 It is the mechanism (70). In the first folding mechanism (70), the cardboard is given a U form The base is folded in order to give it its shape. This folding process is carried out for this purpose. During the process, shaping is applied by printing on the top of the cardboard. a top printing mechanism (71) that provides the folding process to form the bottom base. 7 a folding mechanism (72) and during the folding process the cardboard at the bottom a lower support mechanism (73) integrated into the lower body (10) to provide support It includes. The top printing mechanism (71) is driven by a motor (711). The rotational movement of the motor (711) is transmitted by a vertical movement transmission lever (714) This motion is converted into linear motion by means of bearing shafts (713) 5 through the sliding bearing elements (712) to a pressure plate (715) This stable vertical movement mechanism transmits the printing plate (715) to the box. It allows for shaping and support by penetrating into the pressure plate. (715) are selected in sizes suitable for the internal volume of the box to be obtained and Thanks to its pin connection type, it can be disassembled and replaced when necessary. Similar 10 In the figure, the elements of the first folding mechanism (70) can also be attached and detached. A nozzle holding mechanism (60) at the inlet of the first folding mechanism (70) is positioned. During the folding process, the nozzle holding mechanism... (60) fixed nozzle units (61), by spraying adhesive in the folding areas 15 It performs the gluing process. This mechanism (60) glues cardboard of different widths. It is adjustable for applying adhesive. Nozzle units (61) are mounted on a linear carriage. It can be slid on a horizontal adjustment plate (62) by means of (65). The user can slide a Loosen the adjustment lever (64) and move the unit (61) to the desired position along the adjustment gap (63). It brings it in and locks it by tightening the adjustment lever (64). 20 The cardboard, whose base is shaped by the first folding mechanism (70), proceeding through the main conveyor (11) for the next process, second folding It is transferred to the mechanism (80). The second folding mechanism (80) is similar. Figure 25 shows an upper printing mechanism (81), a folding mechanism (82) and a lower support. It includes the mechanism (83). The upper pressure mechanism (81); a motor (811), bearing elements (812), bearing shafts (813), a vertical motion transmission arm (814) and a It includes the printing plate (815) and the mechanism in the first folding mechanism (70). It has a similar vertical movement principle. At this station, the desired form is given Accordingly, a second folding operation takes place. The lower support mechanism (83), 30 While supporting the cardboard at the station from its bottom surface, the top printing mechanism (81), shaping the box by working in integration with the folding mechanism (82) It is provided. The nozzle unit (84) fixed to the lower body (10) is adhesive. It performs the bonding process by spraying onto the folding areas. All of this station... 8 The elements are also detachable and adjustable, and can be adapted to the size of the cardboard. It can be edited. Finally, the box comes to the final shaping mechanism (90). This station (90) an upper pressure mechanism (91), a lower support mechanism (92) and a nozzle unit (93) includes. The upper printing mechanism (91) also includes a motor (911), bearing 5 elements (912), bearing shafts (913), a vertical motion transmission arm (914) and a It has a stable vertical movement structure containing a printing plate (915). To be obtained The final shaping and gluing processes are carried out according to the desired box form, resulting in the final product. The product is directed to the main conveyor (11) outlet. All elements of this station are also It is detachable and adjustable, and can be fitted with 10 different cardboard sizes. It can be edited.

Claims

9 REQUESTS 1. Flat cardboard designed to accommodate cardboard of various sizes. at least one fold in which layers are folded and glued together to form a shape Multi-station adjustable 5 including mechanisms (70, 80, 90) and nozzle unit. It is an automatic box folding machine, and its features are:  a conveyor (31) on which flat cardboard is loaded and these cardboards a magazine rack in which they are stacked (32),  The lateral position of the mentioned conveyor (31) to different carton widths to adjust it according to the width adjustment lever (311) and its vertical position 10 a height adjustment lever (312) for adjustment; and  the lateral position of the holding arms (321) of the magazine mentioned (32) to adjust the width adjustment lever (322) and adjust the vertical position a height adjustment lever for (323) It includes a carton feeding mechanism (30). 15 2. An automatic box folding machine conforming to Claim 1, whose feature is; the aforementioned cardboard. the feeding mechanism (30) feeds the cartons on the conveyor (31) in a controlled manner It contains a propulsion unit (33) that advances in this way.

3. An automatic box folding machine conforming to Claim 2, whose feature is; the aforementioned advancement mechanism. the unit (33) produces linear motion, a piston (331) and conveyor (31) this motion It contains an eccentric part (332) which converts it into incremental progression.

4. An automatic box folding machine conforming to Claim 1, with the following feature: setting 25. their arms (311, 312, 322, 323) open symmetrically according to the different sized cardboard pieces and It includes a reverse-angle screw mechanism that ensures it closes.

5. An automatic box folding machine conforming to Claim 1, whose features are as stated above. On the magazine rack (32), 30 which allows the next station to take the cardboard. There is a product purchase window (324).

6. Automatic box folding machine conforming to Claim 1, its feature is; from magazine (32) A cardboard pick-up machine that picks up the flat cardboard sheet and transfers it to the main conveyor (11). its mechanism (40) is that it includes.

7. Automatic box folding machine conforming to Request 6, its feature is; the aforementioned cardboard 5 a drive that operates a lever movement mechanism (40) moved by means of the unit (41) and the aforementioned lever movement mechanism (42), a vacuum plate that holds the cardboard sheet by vacuum and lowers it to the main conveyor (11) (43) is included.

8. Automatic box folding machine conforming to Request 7, its feature is; different cardboard types. It can be removed and reattached with an adjustment screw (44) to adapt to its dimensions. It contains a vacuum plate (43).

9. Automatic box folding machine conforming to Request 1, its feature is; main conveyor (11) 15 A pre-forming mechanism that brings the flat cardboard that has been lowered into a 'U' shape (50) It includes.

10. An automatic box folding machine conforming to Claim 9, its feature being; the aforementioned front The shaping mechanism (50) takes on a 'U' form by being lowered between the cardboard 20 providing oppositely positioned and the distance between them, different cardboard sheets It includes shaping plates (51) that can be adjusted according to their dimensions.

11. An automatic box folding machine conforming to Claim 1, with the following features: at least one fold 25 produced by an engine (711, 811, 911) located at station (70, 80, 90) The rotational movement is transmitted via a vertical motion transmission lever (714, 814, 914). converting linear motion and this motion into bearing shafts (713, 813, 913) via sliding bearing elements (712, 812, 912) inside the box 30 that transmits the shape and support to a pressure plate (715, 815, 915) It includes a vertical movement mechanism. 11 12. Automatic box folding machine conforming to Claim 11, its feature is; the aforementioned printing The plates (715, 815, 915) can be removed to accommodate different box interior volumes. It is designed to be attachable.

13. Automatic box folding machine conforming to Claim 1, its feature is; 5 folding zones. Carrying at least one nozzle unit (61) for spraying adhesive, these units are horizontal by means of a linear slide (65) on an adjustment plate (62) positioned and locked by an adjustment lever (64) through an adjustment gap (63) It includes a nozzle holding mechanism (60).

14. Automatic box folding machine conforming to Claim 11, its feature is; folding process. shaping is achieved by applying pressure to the cardboard during the process mentioned above. an overhead printing mechanism (71) which includes a vertical movement mechanism, bottom of the box a folding mechanism (72) that performs the folding operation to form its base and 15 which includes a bottom support mechanism (73) that supports the cardboard from below during the process. It includes a first folding mechanism (70).

15. Automatic box folding machine conforming to Claim 11, its feature is; folding process. shaping is achieved by applying pressure to the cardboard during the process mentioned above. an overhead printing mechanism (81) which includes a vertical movement mechanism, the second 20 in the box a folding mechanism (82) that performs a folding operation, supporting the cardboard from below a lower support mechanism (83) and an adhesive sprayer to the folding areas It includes a second folding mechanism (80) containing a nozzle unit (84).

16. Automatic box folding machine conforming to Claim 11, its feature is; folding process 25 shaping is achieved by applying pressure to the cardboard during the process mentioned above. a top printing mechanism (91) which includes a vertical movement mechanism, lifts the box from below a supporting sub-support mechanism (92) and a final gluing operation It includes a final shaping mechanism (90) containing a nozzle unit (93).