THERMOFORM CUP WATER DISPENSER

Abstract

The invention is a thermoforming bottled water production machine that produces bottled water using the thermoforming method, increases the production capacity of existing machines by one-third with its sealing unit, reduces air consumption, lowers electricity consumption thanks to the new bottle grouping system, and reduces maintenance costs to zero; while also preventing loss of space within the factory by maintaining the dimensions of the existing machine.

Description

1 TARIFF THERMOFORM CUP WATER DISPENSER Technical Area 5 The invention relates to machines that produce bottled water using the thermoforming method. The invention is particularly useful for increasing production capacity and workplace safety, and reducing maintenance costs. This relates to a thermoforming cup water machine with reduced costs. 10 State of the Art Thermoforming cup water production machines heat plastic foil in roll form. shaping, filling with water, covering with top foil, gluing, cutting 15 automation that sequentially performs the processes of grouping and packaging. These are systems. These machines incorporate various electrical and pneumatic systems along the production line. Equipped with actuators (motors, cylinders, etc.), and usually servo motor controlled. It operates through mechanical systems. 20 With current systems, production can be carried out in batches of 3, 4, 5, 6, 10, or 20 units. Cup production is possible. However, the movement used in these machines... The mechanisms wear out over time, lose their sensitivity, and fail to function properly. This possibility is being lost. Especially for servo motors, bearings and pneumatic cylinders. The equipment requires maintenance or replacement after a certain period of use; this 25 This also leads to downtime in the production line and additional costs. Furthermore, the current situation... electrical systems used in technology to increase production capacity The size and power of pneumatic equipment need to be increased. This situation... by increasing the machine's total electricity and air consumption, the unit cost of the product This increases and imposes additional energy costs on the customer. 30 Cup grouping systems, especially those used in the packaging process, utilize servo motors. and operate with various mechanical components (for example, bearings), these systems These are complex structures that require maintenance over time. This structure of the grouping unit both This increases energy consumption and also raises the risk of failures, increasing maintenance costs by 35%. This makes it inevitable. 2 An example of a thermoforming cup water machine used in the production of plastic cups. Document number TR 2014 / 10949 can be cited as an example. The aforementioned thermoform... The cup water machine basically consists of a foil heating unit, a shaping unit, and a sealing unit. It consists of modules such as the gluing unit and the cutting group. In the gluing unit, the bottom and 5 The upper jaw was restructured to increase capacity, and the cup grouping was adjusted accordingly. In this unit, pneumatic pistons and claws are used to move the cups onto the conveyor. The transfer has been completed. However, the machine in question consumes energy and air. This could not be reduced, and the presence of mechanical and pneumatic components in the grouping unit Therefore, maintenance costs could not be eliminated. 10 In document number TR2016 / 00304, which is included in the known state of the art, the folio feeding trolley, foil heating unit, forming unit, filling, sealing and cutting. A thermoform cup water production machine with its own units has been described. 15 in the gluing unit of the machine with diaphragm and air pressure elements Preventing deformations, retaining shaft and brake in the aluminum foil unit. Reducing foil changeover times with its mechanism, regulating plate in the cutting unit. Improvements have been made, such as preventing centrifugal forceps. However, in this machine... However, the production capacity at a single time remained limited, and the grouping unit It includes mechanical / electrical components, eliminating maintenance and energy costs. 20 It could not be removed. In conclusion, the existence of the above problems and the inadequacy of the current solutions, This has made it necessary to make improvements in the technical field. 25 Purpose of the Invention The present invention eliminates the aforementioned disadvantages and contributes to the relevant technical field. This relates to thermoform cup water machines that bring new advantages. 30 The aim of the invention is to increase the production capacity of existing machines by one-third with the gluing unit. The goal is to develop a thermoforming cup water machine that increases the water volume by a certain percentage. The aim of the invention is to reduce air consumption and, thanks to the new cup grouping system... The goal is to develop a thermoform cup water production machine that reduces electricity consumption. 35 3 Another objective of the invention is to organize the electrical and mechanical components in the cup grouping unit. Thermoform cup water production that eliminates maintenance costs, reducing them to zero. The goal is to create a machine. Another purpose of the invention is to increase capacity without disrupting the production line and using the existing 5 Thermoformed water cups that prevent space loss within the factory while maintaining machine dimensions. The goal is to create a production machine. To fulfill all the purposes mentioned above and those that can be derived from the detailed explanation. The invention refers to a device used in the production of bottled water using the thermoforming method, with 10 layers placed on the ground. a positioned housing, with a device located on the housing that allows raw material to enter the machine. foil feeding unit, the raw material coming from the foil feeding unit is shaped into cups. The foil heating unit, which performs the necessary heating process for this, in the foil heating unit The shape that allows the heated raw material to be formed into a specially designed cup shape. The forming unit is a 15-inch unit that allows the cups obtained in the shaping unit to advance. foil backing tray, filling cups with water from the foil backing tray the filling unit that performs the operation, the cups that are filled in the filling unit aluminum foil needed to cover the tops of the cups The upper foil unit that enables its spreading, the forward movement of the aluminum foil The foil pulling group that provides aluminum foil-applied cup cutting 20 Thermoforming cup water machine with cutting group that enables cutting in molds. being, - cups filled in the filling unit and in the upper foil unit sealing the aluminum foil covering the glasses Main 25 with a gearbox connected to a servo motor to enable the operation to be performed. body, sub-mold assembly located on the main body and sub-mold assembly At least one bonding unit consisting of a jaw group located on it, - lower mold main body connected to the main body and lower mold main body the process of sticking aluminum foil onto the glass The lower mold that enables its production, 30 - a main plate located in the jaw assembly, - aluminum foil placed under the main plate and on a double row of cups. Adhesive jaw that enables gluing, - the adhesive located on the main plate and providing movement from the main body by passing it to his chin, ensuring the pressure remains stable during the gluing process. 35 spring bolt that provides 4 - the top cover that closes onto the main plate, - forming a sealed air block between the top cover and the main plate and bonding it. performing the jaw bonding process without air consumption membrane seal that provides - connected to the cutting group and the cutting operation in the cutting group 5 The necessary grouping for packaging the glasses, which have been finalized through the process. The cup grouping unit that enables the process to be carried out. - arranged one after the other at a specific distance from each other in the cup grouping unit connecting main body plate, - located on the main body plate and transmitted from the cutting group, onto it 10 The cups placed on the conveyor slide down the conveyor due to gravity, allowing the cups to exit. It is related to the fact that it contains a carrier that enables its passage. The structural and characteristic features and all the advantages of the invention are given in the figures below. And thanks to the detailed explanation written with references to these figures, it becomes clearer. 15 This will be understood as such. Therefore, the evaluation should also include these forms and detailed explanations. This should be done taking that into consideration. Figures that will help understand the invention. 20 Figure 1: General view of the thermoform cup water production machine, which is the subject of the invention. Figure 2a: The adhesive of the thermoform cup water production machine, which is the subject of the invention. This is a perspective view of the unit. Figure 2b: The adhesive of the thermoform cup water production machine, which is the subject of the invention. This is a side view of the unit. 25 Figure 3: Sealing unit of the thermoform cup water production machine, which is the subject of the invention. This is the appearance of the main body. Figure 4a: The adhesive of the thermoform cup water production machine, which is the subject of the invention. This is a view of the exploded formwork assembly of the unit. Figure 4b: Adhesive 30 for thermoform cup water production machine, which is the subject of the invention. This is a side view of the unit's lower formwork assembly. Figure 4c: The adhesive of the thermoform cup water production machine, which is the subject of the invention. This unit is a top view of the lower formwork assembly. Figure 5: Sealing unit of the thermoform cup water production machine, which is the subject of the invention. This is a view of the jawbone after it has been blasted. 35 Figure 6a: Cup grouping of the thermoform cup water production machine, which is the subject of the invention. This is the appearance of the unit. Figure 6b: Cup grouping of the thermoform cup water production machine, which is the subject of the invention. This is another view of the unit. Figure 7a: Cup grouping of the thermoform cup water production machine, which is the subject of the invention. The unit is the appearance of the carrier. Figure 7b: Cup grouping of the thermoform cup water production machine, which is the subject of the invention. The unit is another view of the carrier. Explanation of Part References 10 10. Body 20. Foil feeding unit 30. Foil heating unit 40. Shaping unit 15 50. Foil backing runner 60. Filling unit 70. Upper foil unit 80. Gluing unit 81. Main body 20 82. Bottom mold assembly 821. Lower mold main body 822. Bottom mold 83. Jaw group 831. Main plate 25 832. Adhesive jaw 833. Spring bolt 834. Top cover 835. Membrane seal 836. Protective plate 30 90. Foil pulling group 100. Cutting group 110. Cup sorting machine 111. Main body plate 112. Carrier 35 113. Connecting screw 6 114. Connecting nut 115. Assembly interface 120. File winding unit 130. Cup dispensing conveyor 140. Machine body 5 150. Foil storage cabinet 160. Foil lifting group B. Bardak 10 Detailed Description of the Invention This detailed explanation describes the preferred thermoform cup water production machine, which is the subject of the invention. The alternatives suggested were presented solely for the purpose of better understanding the subject and without any It is explained in a way that will not create a limiting effect. 15 Figure 1 shows the general view of the thermoform cup water production machine that is the subject of the invention. It is given. Accordingly, the thermoform cup water production machine, in its most basic form, is; ground a body (10) located on it, the body (10) on which the raw material is fed into the machine foil feed unit (20) which provides input, 20 coming from foil feed unit (20) foil which performs the necessary heating process so that the raw material can take the shape of a cup (B) heating unit (30), specially designed raw material heated in foil heating unit (30) The shaping unit (40) that enables the cup (B) to be shaped, shaping foil support runner that enables the advancement of the cups (B) obtained in unit (40). (50), filling the cups (B) with water from the foil backing runner (50) 25 filling unit (60), cups (B) that are filled in the filling unit (60) aluminum foil needed to cover the tops of the cups (B) The upper foil unit (70) that enables spreading, the filling process is done in the filling unit (60) cups (B) and the top foil unit (70) are closed on top of the cups (B) Adhesive 30 that enables the process of bonding aluminum foil together. unit (80) enables the aluminum foil to move forward inside the machine. Pulling group (90), aluminum foil is glued onto the gluing unit (80) Cutting group (100) that enables cutting of the cups (B) in the cutting molds, cutting (100) cutting operations are performed on the glasses which are in their final form and are packed in (B) boxes. Cup grouping unit (110) which enables the grouping process required for 35 after the cutting process of the aluminum foil material cut in the cutting group (100) 7 A waste wrapping machine that enables the remaining waste parts to be removed from the machine and collected. (120), glasses that are grouped in the glass grouping unit (110) (B) cup outlet conveyor (130) that enables the cups to be transported to be put into boxes, body (10) located on top and surrounding the machine, ensuring that production takes place in an enclosed environment. machine casing (140), aluminum foil covering the cups 5 the area where the material is located before it enters the machine must be preserved foil storage cabinet (150), filling process done in filling unit (60) attaching the aluminum foil covering the cups (B) onto the machine Includes foil lifting group (160) that provides. 10 The thermoform cup water production machine, which is the subject of the invention, is shown in figures 2a and 2b. The gluing unit (80) is basically a main body (81), located on the main body (81) area lower mold assembly (82) and jaw located on lower mold assembly (82) It consists of the group (83). 15 In the thermoform cup water production machine which is the subject of the invention, there are ten (100) pieces in the cutting group. While the cutting process of the glass (B) is being done, twenty glasses (B) are glued in the gluing unit (80). The top aluminum foil is applied using adhesive. This enables machine production. Its capacity has been increased. Because in current technical applications, ten glasses (B) While the cutting process is being done, the gluing process of ten cups (B) is also 20 is being carried out. The main body (81), located in the adhesive unit (80) which is the subject of the invention and shown in Figure 3, In the gluing unit (80), the gluing is done by means of a gearbox connected to a servo motor. It enables the upward movement of his jaw (832). 25 The lower formwork assembly located on the main body (81) and shown in figures 4a, 4b and 4c. (82), lower mold main body (821) connected to the main body (81), lower mold main located on the body (821) and the aluminum foil sticking onto the cup (B) It contains the sub-mold (822) that enables the operation to be performed. 30 The jaw group (83) located on the lower mold assembly (82) is the gluing unit (80) It forms the upper part. The jaw group (83) shown in Figure 5 is basically a main plate (831), located under the main plate (831) and aluminum on a double row of cups The sealing jaw (832) that enables the foil to be applied is located on the main plate (831) 35 transmitting the movement provided by the area and the main body (81) to the gluing jaw (832) 8 The spring bolt (833) which ensures that the pressure remains fixed during the gluing process, is the main Top cover (834) closed onto plate (831), top cover (834) and main plate (831) forming a closed air block between and the gluing jaw (832) membrane seal (835) which enables the operation to be carried out without air consumption, located between the membrane gasket (835) and the spring bolts (833) and 5 to the membrane gasket (835) Protective plate (836) which provides sealing and protects the membrane seal (835) It includes. The thermoform cup water production machine, which is the subject of the invention, is shown in figures 6a and 6b. The cup grouping unit (110) is connected to the cutting group (100), and there are 10 in the cutting group. (100) cutting process is carried out to pack the final cups (B) in boxes. It ensures that the necessary grouping process is carried out. The cut cups (B) in the cutting group (100) are cut thanks to the cup grouping unit (110). It passes to the cup grouping unit (110) by the effect of gravity. Thus, cutting 15 After the process, the glasses (B) can be grouped with the glass grouping unit (110) cup outlet conveyor (130) without using any electrical or mechanical parts They were transferred in a grouped manner. Accordingly, the cup grouping unit (110) basically consists of being arranged one after the other at a certain distance from each other the main body plate (111) and the 20 located on the main body plate (111) It contains carriers (112). The carriers (112) shown in Figures 7a and 7b are transmitted from the shear group (100) onto the The placed cups (B) slide down the cup exit conveyor (130) by the effect of gravity. It enables the transition onto it. Each carrier (112) has a main body plate (111) 25 It is positioned on it. The number of main body plates (111) and carriers (112), This may vary depending on the machine type (4-cup, 5-cup, 10-cup, 20-cup water dispenser, etc.). Main body plates (111) with carriers (112) on them, arranged one after the other, They are connected to each other by means of a connecting screw (113), and the connecting screw (113) is 30 It is secured by means of the attached connecting nut (114). The main body plates (111) located at the front and rear of the cup grouping unit (110) on it, the connection of the cup grouping unit (110) to the cutting group (100). The mounting interface (115) is included. The cup grouping unit (110), mentioned in 35 It is connected to the cutting group (100) via the passing assembly interface (115). 9 The glasses (B) that were cut by performing the cutting operation in the cutting group (100) Grouping process required for packaging, carriers in cup grouping unit (110) (112) is done by means of the cups (B) on the carriers (112), gravity Sliding due to the effect, onto the cup outlet conveyor (130) at the machine outlet It is passing. 5

Claims

REQUESTS 1. Used in the production of bottled water using the thermoforming method and placed on the ground. a positioned body (10), located on the body (10) and the raw material to the machine foil feeding unit (20) that provides the input, foil feeding unit (20) 5 the necessary heating process so that the incoming raw material can take the shape of a cup (B) foil heating unit (30), heated in foil heating unit (30) The shape that enables the raw material to be given the specially designed cup (B) shape. (40), cups obtained in the shaping unit (40) (B) foil backing runner (50) which enables its progress, 10 from foil backing runner (50) Filling unit (60) that fills the incoming glasses (B) with water, the tops of the cups (B) that are filled in the filling unit (60) aluminum foil needed for sealing the cups (B) Top foil unit (70) that enables the spreading of aluminum foil, advancement of aluminum foil The foil pulling group (90) that enables its movement, 15 to which aluminum foil is glued Cutting group (100) that enables the cutting of cups (B) in cutting molds It is a thermoform cup water dispenser, its features include; - cups (B) and top foil filled in the filling unit (60) aluminum foil placed on top of the cups (B) in unit (70) 20 to the servo motor to enable the gluing process to be carried out Main body with connected gearbox (81), located on the main body (81) lower mold assembly (82) and jaw located on the lower mold assembly (82) At least one gluing unit (80) consisting of a group (83), - the lower mold main body (821) and lower connected to the main body (81) located on the main body of the mold (821) and on the cup (B) 25 The lower mold that enables the aluminum foil bonding process. (822), - a main plate (831) located in the jaw group (83), - aluminum located under the main plate (831) and on a double row of cups The sealing jaw (832) that enables the foil to be applied, 30 - located on the main plate (831) and supplied from the main body (81) transmitting the movement to the gluing jaw (832) to perform the gluing process spring bolt (833) which ensures that the pressure remains constant during the process, - top cover (834) which is closed on the main plate (831), 11 - a sealed air block between the top cover (834) and the main plate (831) forming and performing the gluing process of the gluing jaw (832) in the air membrane seal (835) which enables it to be performed without consumption, - connected to the cutting group (100) and cutting in the cutting group (100) 5 to pack the glasses (B) that have been finalized by carrying out the process. cup grouping that enables the necessary grouping process to be carried out. unit (110), - cup grouping unit (110) one after the other at a certain distance from each other main body plate (111) connected by being arranged in a row, - located on the main body plate (111) and from the cutting group (100) 10 The cups (B) placed on it slide by the effect of gravity, transmitted conveyor (112) that enables the cup to pass onto the exit conveyor (130) It includes.

2. The thermoform cup water dispenser conforming to Claim 1 has the following feature: the aforementioned jaw 15 group (83), located between membrane gasket (835) and spring bolts (833) and protective plate (836) that seals the membrane seal (835) It includes.

3. The thermoforming cup water machine is compliant with Claim 1 and its feature is; the main 20 mentioned above. connecting screw that connects the body plates (111) to each other (113) and includes the connecting nut (114) which is attached to the connecting screw (113). 25

Images