Cigarette Recycling Machine

Abstract

The invention relates to a machine used in the processing of waste or discarded cigarettes or cigarette sticks generated in cigarette production, which recovers tobacco while preserving its purity during the separation of cigarette paper and filters, and increases recovery efficiency by enabling the highest possible separation of tobacco from paper and filters.

Description

1 TARIFF CIGARETTE RECYCLING MACHINE Technical Area 5 The invention relates to waste or discarded cigarettes or cigarette sticks generated during cigarette production. It relates to a machine used in the processing and recovery of tobacco. The invention specifically improves the purity of tobacco by 10% during the separation of cigarette papers and filters. It provides protection, operates without the use of air, and works in online / offline modes. It relates to the available cigarette recycling machine. State of the Art The cigarette sorting machine separates defective or discarded cigarettes that come up on production lines. It is an industrial device used to recover the tobacco inside. The machines help cigarette manufacturers utilize the waste generated during production and It helps reduce tobacco losses, both for tobacco which has economic value. both bringing it back into the production process and reducing the amount of waste 20 It provides. The cigarette sorting machines used in current technology generally sort cigarettes mechanically. by cutting it open with knives and hollowing out the inside, the separation process is carried out with compressed air or vacuum. It is carried out with the help of. 25 from separated tobacco, paper and filter pieces. They are passed through vibrating screens to be separated and then into storage hoppers. or it is fed back into the production line. However, these systems have several disadvantages. It carries. The cutting method used in current cigarette sorting machines results in 30 cuts in cigarette filters. The carbon, charcoal particles, and menthol beads found inside the separated tobacco This causes contamination. This situation compromises the purity of the recovered tobacco. and reduces the quality value of the resulting product. Also during the separation process... Tobacco and cigarette paper cannot be completely separated; paper is found within the recovered tobacco. pieces remain, and unseparated tobacco particles get stuck inside the cigarette paper. 35 is lost. These two problems together lead to both a deterioration in product purity and recycling. 2 This leads to a decrease in production efficiency, resulting in high loss rates. This is emerging. On the other hand, dependence on the use of compressed air or vacuum. This increases energy consumption and raises the need for maintenance. Therefore, the technology... The machines used in their known state are inferior in terms of both efficiency and product purity. This is insufficient, resulting in a significant portion of the recovered tobacco being wasted. is happening. In conclusion, the existence of the above problems and the inadequacy of the current solutions, This has made it necessary to make improvements in the technical field. Purpose of the Invention The present invention eliminates the aforementioned disadvantages and contributes to the relevant technical field. It is about a cigarette recycling machine that brings new advantages. The main purpose of the invention is to separate tobacco during the decomposition of cigarette papers and filters. ensuring the preservation of purity and maximizing the amount of tobacco that comes out of the paper and filter. Cigarette recycling that increases recovery efficiency by enabling separation. The goal is to create a machine. The purpose of the invention is to provide information on the amount of tobacco separated, thus facilitating the production process. a cigarette in which the amount of recovered tobacco can be continuously monitored and controlled. The goal is to create a recycling machine. Another aim of the invention is to create a device that operates without using air, thereby saving energy. reducing the need for maintenance and simplifying the system The goal is to create a cigarette recycling machine that makes this possible. Another purpose of the invention is to measure the moisture content of tobacco on demand and to detect substances mixed with tobacco. It can perform quality control on recovered tobacco thanks to its ability to detect oils, and 30 A cigarette recycling system that ensures more reliable product feeding into the production line. The goal is to create a machine. Another aim of the invention is to identify abnormal results between maintenance times and shifts. providing this information, which allows the system's performance to be monitored and maintenance processes to be carried out. 35 The goal is to create a pre-planned cigarette recycling machine. 3 Another aim of the invention is to achieve 99% efficiency and, thanks to its separation technique... Minimizing losses and recovering with high efficiency on an industrial scale. The goal is to create a cigarette recycling machine that makes this possible. Another aim of the invention is to create a device that requires very little maintenance thanks to its simple structure, and operates for 5 years. a cigarette recycling system that reduces costs and facilitates long-term use of the system The goal is to create a transformation machine. Another aim of the invention is to create a cigarette recycling machine that can be operated both online and offline. The goal is to create a conversion machine. In online mode; separated tobacco 10 It is fed into the production line in certain quantities without delay, and in offline mode... The separated tobacco is transferred to the storage hopper. To fulfill all the purposes mentioned above and those that can be derived from the detailed explanation. The invention relates to waste or discarded cigarettes or cigarette butts generated during cigarette production. Cigarette recycling involves processing tobacco sticks and recovering them. having a machine, - at least two cylinders that perform rotational motion by operating with at least one motor drive Waste or discarded cigarettes or cigarettes that arise in cigarette production through this means The crushing drum that loosens the rods by crushing them, 20 - cigarette or cigarettes attached to and loosened in the crushing drum tobacco inside the pipes rotates with at least one motor drive. Whisk-equipped sieve drum that empties via a whisk, - placed under the whisking sieve drum and in the whisking sieve drum The separated tobacco is placed in a hopper by at least one motor-driven screw conveyor. 25 transporting tobacco out of the machine via this means and while the machine is in online mode Tobacco conveyor belt that weighs the quantity using a weighing system. - cigarettes attached to the whisking sieve drum and separated in the whisking sieve drum suction fan that sucks up the papers and filters, - cigarette papers attached to the whisking sieve drum and sucked in by the suction fan, and 30 cyclone tank that collects the filters, - located below the cyclone tank and used to hold cigarette papers and filters into the cyclone tank. by sifting the small amount of tobacco that comes with it, it is transferred to the tobacco conveyor belt and cigarettes. A vibrating screen that transfers papers and filters out of the machine, 4 - tobacco associated with the conveyor belt and when the machine is in online mode weighing the tobacco on the conveyor belt by means of a weighing system and production This is related to the fact that it includes a transfer vacuum line that feeds the line. The structural and characteristic features and all the advantages of the invention are given in Figure 5 below. And thanks to the detailed explanation written with references to these figures, it becomes clearer. This will be understood as such. Therefore, the evaluation should also include these forms and detailed explanations. This should be done taking that into consideration. Figures to Help Understand the Invention 10 Figure 1: General view of the cigarette recycling machine, which is the subject of the invention. Figure 2: Crushing drum of the cigarette recycling machine, which is the subject of the invention. It is the appearance. Figure 3: 15 of the whisking sieve drum of the cigarette recycling machine, which is the subject of the invention. It is the appearance. Figure 4: Tobacco conveyor belt of the cigarette recycling machine, which is the subject of the invention. It is the appearance. Figure 5: Suction fan of the cigarette recycling machine, which is the subject of the invention. It is the appearance. 20 Figure 6: Cyclone tank of the cigarette recycling machine, which is the subject of the invention. It is the appearance. Figure 7: Vibrating screen of the cigarette recycling machine, which is the subject of the invention. It is the appearance. Explanation of Part References 10. Crushing drum 20. Whisk sieve drum 30. Suction fan 30 40. Cyclone tank 50. Tobacco conveyor belt 60. Vibrating sieve 70. Transfer vacuum tank 35 Detailed Description of the Invention This detailed explanation describes the preferred method for the cigarette recycling machine that is the subject of the invention. alternatives, solely for the purpose of better understanding the subject and without any limitations It is explained in a way that will not create an impact. 5 Figure 1 shows the general view of the cigarette recycling machine that is the subject of the invention. Accordingly, in its most basic form, a cigarette recycling machine produces cigarettes that are generated during cigarette production. Crushing drum (10) that loosens the waste or discarded cigarettes or cigarette sticks that come out by crushing them. 10 emptying the tobacco from inside the cigarettes or cigarette sticks that are loosened in the crushing drum (10) Whisk sieve drum (20), tobacco separated in the whisk sieve drum (20) out of the machine. Tobacco conveyor belt (50) which carries and weighs the amount of tobacco when the machine is in online mode. Suction fan that sucks up the cigarette papers and filters separated in the whisking screen drum (20) (30), cyclone tank (40) which collects cigarette papers and filters sucked in by suction fan (30), 15 A small amount of tobacco, along with cigarette papers and filters, is placed in the cyclone tank (40). by sifting the tobacco onto the conveyor belt (50) and cigarette papers and filters out of the machine. The vibrating screen (60) that transfers the tobacco is connected to the conveyor belt (50) and the machine cycle While in the indoor mode, the tobacco on the conveyor belt (50) is weighed and transferred to the production line. It includes a transfer vacuum line (70) that feeds it. The cigarette recycling machine that is the subject of the invention collects waste generated during cigarette production. or the crushing drum (10), which is the first entry part of discarded cigarettes or cigarette sticks, figure As seen in Figure 2, it has at least two cylinders that perform rotational motion by operating with engine drive. It has. The crushing drum in question (10) is waste or discarded from cigarette production. It crushes cigarettes or cigarette tubes by passing them through the aforementioned cylinders, and 25 It relaxes. The crushing drum (10) is connected to the sieve drum with beater (20) shown in Figure 3. The subject is a beating sieve drum (20), with motor drive inside a cylindrical drum. Loosened cigarette or 30 in the crushing drum (10) by means of a rotating beater It empties the tobacco from inside cigarette tubes. The tobacco conveyor belt (50) is placed under the sieve drum (20) with a beater. In Figure 4 The tobacco conveyor belt (50) seen is a motor-driven conveyor inside a pipe-shaped chamber. The conveyor conveys the tobacco out of the machine and the machine operates in online mode at 35. The weighing system measures the amount of tobacco that has been separated. The aforementioned weighing system... 6 The information regarding the amount of tobacco weighed by the system is transmitted to the control unit of the cigarette recycling machine. It is transmitted to the user via this channel. A suction fan (30) is attached to the beating screen drum (20) and a cyclone tank is attached to the suction fan (30). (40) is connected. The suction fan (30), seen in Figure 5, is connected to the sieve drum (20) 5 It sucks up the detached cigarette papers and filters. The cyclone tank shown in Figure 6 (40) The suction fan (30) collects the cigarette papers and filters that are sucked in. Underneath the cyclone tank (40), connected to the tobacco conveyor belt (50) and operated by vibration. The vibrating screen (60) is located in Figure 7. The vibrating screen (60) shown in Figure 7 is in Cyclone 10 by sifting the small amount of tobacco that comes with cigarette papers and filters into the tank (40) conveys tobacco to the conveyor belt (50) and cigarette papers and filters out of the machine. It transmits. The tobacco conveyor belt (50) is connected to the transfer vacuum line (70). The aforementioned 15 transfer vacuum line (70), tobacco conveyor belt (50) when the machine is in online mode weighing the tobacco via a weighing system and feeding it into the production line. It enables this to be done. The cigarette recycling machine that is the subject of the invention processes the waste generated during cigarette production. or discarded cigarettes or cigarette sticks are first fed into the crushing drum (10). The crusher The cigarettes that loosen in the drum (10) come to the sieve drum (20) with a beater. The separated tobaccos, From the whisking screen drum (20) it is transferred to the tobacco conveyor belt (50). In the cigarette recycling machine operating in offline mode, tobacco is transported in tobacco 25 It is weighed on the belt (50). Meanwhile, the suction fan (30) separates the beating sieve drum (20). It sucks up cigarette papers and filters and transfers them to the cyclone tank (40). In the cyclone tank (40) Cigarette papers and filters and tobacco are sifted through a vibrating screen (60). With a vibrating screen (60) The filtered cigarette papers and filters are removed from the machine, and the tobacco is transferred to the tobacco conveyor belt. (50) is transferred. 30

Claims

7 REQUESTS 1. Waste or discarded cigarettes or cigarette sticks generated during cigarette production. cigarette recycling used in the processing and recovery of tobacco It is a machine, and its feature is; 5 - at least two cylinders that perform rotational motion by operating with at least one motor drive Waste or discarded cigarettes that arise in cigarette production through this means or Crushing drum that loosens cigarette sticks by crushing them (10), - cigarette attached to the crushing drum (10) and loosened in the crushing drum (10) or tobacco inside cigarette sticks, powered by at least one motor drive 10 a sieve drum that empties via a rotating whisk (20), - placed under the whisking sieve drum (20) and the whisking sieve The tobacco separated in the drum (20) is placed in a hopper by at least one motor conveying the material out of the machine by means of at least one driven screw conveyor and the machine 15 weighing the amount of tobacco using a weighing system while in online mode tobacco conveyor belt (50), - connected to the whisking sieve drum (20) and in the whisking sieve drum (20) suction fan (30) that sucks up the separated cigarette papers and filters, - connected to the sieve drum (20) with a beater and sucked by the suction fan (30) Cyclone tank (40) that collects cigarette papers and filters, - cigarettes located under the cyclone tank (40) and into the cyclone tank (40) By sifting the small amount of tobacco that comes with the papers and filters, the tobacco conveyor belt (50) and cigarette papers and filters out of the machine vibrating screen (60), 25 - associated with the tobacco conveyor belt (50) and the machine in online mode while the tobacco on the conveyor belt (50) by means of the weighing system transfer vacuum line that weighs and feeds to the production line (70) is included.