POWDER COATING MACHINE

Abstract

The invention subject to the application is improvements in the Powder Coating Machine (1), which includes the Control Power Unit (2) on the upper part of the Console Car Body (6), the Air Adjustment Regulator (7) and Air Gauge Manometer (9) side by side on the front, the Manual Gun (3) and the Tank Holder (6-2) with the Tank (4) on the lower part.

Description

1 TARIFF POWDER COATING MACHINE The invention in question is a Powder Coating Painting Machine (1) 5 Improvements include the Control Power Unit (2), Manual Gun (3), and Tank. It includes the main parts (4) and Injector (5). Technical Area; This invention is ideal for powder coating industrial metal surfaces. made using current technologies in the painting machine It is related to innovations. State of the Art in the Field of the Invention; 15 In the current state of the art, powder coating processes are generally Powder coating machines that operate on the electrostatic principle. This is carried out through [the relevant authority]. These systems include a powder supply unit, a powder coating hopper, venturi or vibro-feed mechanism, electrostatic powder gun, high voltage power supply, control module and paint recovery It consists of units. In current machines, powder coating is applied to the gun via compressed air. is transmitted and electrostatically activated by applying high voltage at the tip of the gun. They are loaded as follows: The loaded paint particles interact with opposite polarities. It adheres to its parts through electrostatic attraction and subsequently The final coating layer forms on the surface during the baking stage. It constitutes. 2 In known technology, manual or automatic gun systems. various methods are used to increase coating efficiency. airflow regulation methods and ionization control techniques It has been developed. It also features rapid color change times to reduce color change times. Cleanable hopper and hose assemblies, dust recovery 5 Cyclone or cartridge filter systems that increase efficiency are widely used. is being implemented. However, current systems suffer from instability in powder paint flow, narrow and Insufficient coverage of shaded areas on recessed surfaces, 10 Risks of arc formation under high voltage, operator-related efficiency. losses, time and material waste during color change, difficulties in equipment maintenance and high energy consumption There are various technical limitations. Therefore, it makes the powder flow more stable and improves charging efficiency. enhancing, improving coating performance in shaded areas, maintenance new design that reduces the need and optimizes energy use The need for these systems continues. In today's technology, advancements have been made in powder coating machines. The topic also includes inventions. TR 2023 / 01 / 2021 “Motorized Powder Coating Gun with Multi-Angle Nozzle” Information has been provided regarding electrostatic powder coating guns and enamel paint 25. for use in spray guns, powder coating and enamel paint booths. It relates to the developed motorized powder coating gun with multi-angle nozzles. "Powder" in patent documents TR 2025 / 005691 and TR 2024 / 009495. "Operating Method of a Three-Chamber Application Pump for Paint Coating" 30 The information has been provided and the invention in question is thermoset / thermoplastic / enamel. 3 Three suction devices for use in the powder coating process. It relates to a powder coating application pump that includes a discharge chamber. Patent document US 2016 / 0368717 A1: “Powder Feeding Device” Information has been provided and the invention in question, especially in painting machines, 5 dust residue left inside the machine during paint color change It is aimed at reducing [the need for a mechanical system]. Detailed information regarding the mechanical components is provided. It does not receive. A complete comparison of the machine in question with known products is possible. 10 There are no products to be made. Technical Problems That the Invention Aims to Solve The machine that is the subject of our invention overcomes most of the drawbacks described above. It provides a solution to this problem. Thanks to innovations in metal surface painting machines, metal Flawless surfaces with minimal paint quantity, saving on labor and time. It is painted as follows. 20 The Manual Spray Gun (3) used in painting has an ergonomic design and is lightweight. Its design does not tire the user. Manual Pistol (3), Injector (5) and Control Power Unit (2) 25 While the electronic components make automatic adjustments themselves, manual adjustments are not possible. Manual Rear Cover with electronic card located on the gun (3) (3-5) The user can easily make the necessary interventions through this. It provides. LED light on the Manual Pistol (3) blind spot warning The system illuminates the area to be painted by igniting itself. 4 Manual Gun (3) when the user needs to change the color With the buttons on it, all parts and areas where the paint has been applied can be easily adjusted. It is cleaned and made ready for the use of the new paint. All parts of the invention are compatible with each other and have 5 features not found in similar products. No operational problems are encountered. In addition to providing easy assembly, it also offers maintenance. And it provides an advantage in change. Bluetooth and control algorithm require physical access to the machine. It eliminates the need. 10 Connecting to the control panel via Bluetooth and mobile phone. It has the potential to increase the speed of control and service and reduce costs. It reduces. Explanation of the Figures; Figure 1 - Perspective view of the Powder Coating Machine. Figure 2 - Cross-sectional view of the Powder Coating Machine. Figure 3 - Exploded view of a powder coating painting machine. Figure 4 - Perspective view of the Control Power Unit 20 Figure 5 - Cross-sectional view of the Control Power Unit. Figure 6 - View of the control power unit with a blown-out appearance. Figure 7 - Perspective view of the electronic circuit board. Figure 8 - Perspective view of the manual pistol. Figure 9 - Cross-sectional view of the manual pistol 25 Figure 10 - Manual pistol firing view. Figure 11 - Perspective view of the warehouse. Figure 12 - Cross-sectional view of the warehouse. Figure 13 - Perspective view of the injector. Figure 14 - Cross-sectional view of the injector 30 Figure 15 - Appearance of a burst syringe. Figure 16 - Teflon burst appearance of a paint absorption nozzle. Figure 17 - Step Regulator perspective view Figure 18 - Exploded appearance of the Step Regulator. Figure 19 - Perspective view of the pistol rear cover. Figure 20 - Pistol Rear Cover Exploded Appearance Explanation of References in Figures; 1- Powder Coating Painting Machine 2- Control Power Unit 2-1- Outer Sheet Metal Body 2-2- Front Closure Frame 10 2-3- Device Front Seal 2-4 - Back Cover Frame 2-5- Back Cover Screen Printing 2-6- Device Rear Seal 2-7- Front Cover Membrane 15 2-8- Potentiometer Knob 2-9- Potential 2-10- Power Off On 2-11- Device Motherboard 2-12- Power Supply 20 2-13- Step Regulator 2-13-1- Step Motor Housing 2-13-2- Step Regulator Housing 2-13-3- Compression Spring 2-14- Step Regulator Distributor Block 25 2-15- Main Air Valve 2-16- Pneumatic Elbow Connector 2-17- Distributor Block Support Part 2-18- Aux Output Socket 2-19- Pistol Output Socket 30 2-20- Paint Connection Fitting 2-21- Vortex Outlet Record 6 2-22- Sintered Silencer 2-23- Main Air Inlet Record 2-24-220V Power Input Socket Outlet 2-25-220V Input Socket Plug 2-26- Grounding Nut 5 2-27- Display Card 3- Manual Pistol 3-1- Gun Frame 3-2- Grip 3-3- Cascade 10 3-4- Gun Clamping Nut 3-5 - Manual Back Cover 3-6 - Cover Body with Electronic Card 3-7- Electrode 3-8- Nozzle 15 3-9- Carbon Contact Ring 3-10- Electrode Sealing Gasket 3-11- Deflector 3-12- Screw 3-13- O-ring Seal 20 3-14- Pistol Control Electronic Board 3-15- Paint Inlet Pipe 3-16- Cable Spiral Gland 3-17- Elbow 3-18- Paint Outlet Pipe 25 3-19- Vortex Outlet Pipe 3-20- Control Panel 3-21- Flashlight LED Housing 3-22- LED Holder Cover 3-23- Cascade Fixing Teflon 30 3-24- Cascade Output Isolator 3-25- Trigger 7 3-26- Microswitch 3-27- Vortex Inlet Pipe 3-28- Rear Cover Gasket 3-29- Gun Cable 4- Warehouse 5 4-1- Cover Body 4-2- Openable Lid 4-3- Injector Tube 5- Syringe 5-1- Injector Body 10 5-2- Teflon Paint Absorption Nozzle 5-2-1- Viton O-ring 5-2-2- Injector Nozzle 5-2-3- Teflon Syringe 5-3- Hose Holder 15 5-4- Injector Tightening Nut 5-5- Sleeve Record 5-6 - Check valve 5-6-1- Check Valve Seat 5-6-2- Check Valve Tip 20 5-6-3- Check Valve Filter 5-7 - Teflon Bushing 6- Console Car Body 6-1- Control Power Unit Housing 6-2- Storage Slot 25 6-3- Gun Holster 6-4- Large Rear Wheel 6-5- Small Front Wheel 6-6- Pull Handle 7- Air Adjustment Regulator 30 8- Filter Regulator 9- Air Pressure Gauge 8 Description of the Invention Figure 1, Figure 2 and Figure 3 show the appearance of the Powder Coating Painting Machine (1). It is given that; Control Power on the upper part of the Console Car Body (6) Unit (2), Air Adjustment Regulator (7) and Air 5 side by side on the front. Gauge Manometer (9), Manual Gun (3) and at the bottom It includes the parts of the Storage Housing (6-2) with the Storage (4) on top. Figure 2 shows the view of the Consul Car Body (6); Small Front Wheels (6-5), 10 at the front of the base section of the body Large Rear Wheels (6-4) at the rear of the base, under the body A Storage Housing (6-2) where the Storage (4) will be placed, in the part of the fuselage The Manual Gun (3) will be placed on the right and left side surfaces Gun Slings (6-3) are located at the very top of the body, and the Power Unit is also there. (2) 15 into which it will be placed and which has a Pull Handle (6-6) on it. It includes the Control Power Unit Housing (6-1). The view of the Control Power Unit (2) is shown in Figures 4, 5 and 6. It is given as; Outer Sheet Metal Body (2-1) on its outermost surface, on the front part Front Cover 20 with Potentiometer (2-9) and Potentiometer Knob (2-8) on top Framed (2-2) Front Cover Membrane (2-7), Power Of On (2- 10), Display Card (2-27), Device Motherboard (2-11) and the Device connecting them Front Seal (2-3), a Power Supply (2-12) inside, Step Regulators (2-13), a Step Regulator Distributor Block connected to them. (2-14) and Distributor Block Support Part (2-17), Main Air Valve (2-25 15), Pneumatic Elbow Connector (2-16), Device Rear on the back of the device The gasket (2-6), the back cover frame (2-4) and the back of the device A Back Cover Serigraphy (2-5), and on the back surface an Aux Output Socket (2- 18), Gun Outlet Socket (2-19), Paint Connection Fitting (2-20), Vortex Outlet Connector (2-21), Sintered Silencer (2-22), Main Air Inlet 30 Record (2-23), 220V Power Input Socket Outlet (2-24), 220V Input Socket Includes Plug (2-25) and Grounding Nut (2-26). 9 Figure 7 shows the Electronic Board, which is the brain of the machine. The appearance of the system is given; Device Main Board (2-11), Display It includes a card (2-27), Power Off On (2-10) and a potentiometer (2-9). Figure 8, Figure 9 and Figure 10 show the appearance of the Manual Pistol (3). and a handle (3-2) at the bottom, and a paint inlet inside the handle. Pipe (3-15) and a Cable Spiral Connector (3-16), screwed to the handle (3- 12) Trigger (3-25) and Microswitch (3-26) mounted on the Gun Body (3-1) A Vortex Inlet Pipe (3-27) is located under the fuselage, 10 Cascade (3-3) among these is Elbow (3-17) and a Paint Outlet A Vortex Outlet Pipe (3-19) with a Pipe (3-18) on the front of the gun In this section: Electrode (3-7), Nozzle (3-8) and Gun Clamping Nut (3-4), and on the back there is a user control A 15 with a Control Panel (3-20) and a Flashlight LED Housing (3-21). Includes Manual Back Cover (3-5). Figure 11 and Figure 12 show the view of the Warehouse (4); the interior of the Warehouse (4) Injector Tube (4-3) and upper part that enables taking the powder paint from the part In the section Cover Body (4-1) with Injector (5) Open Cover (4-20 2) includes. Figure 13, Figure 14 and Figure 15 show the view of the Injector (5); an Injector Body (5-1), with Sleeve Fitting (5-5) on this body The assembled parts are, respectively, Check Valve Seat (5-6-1), Check Valve Filter (5-6-3) and 25 Two check valves (5-6) consisting of a check valve tip (5-6-2), in front of the injector Paint Suction Nozzle Teflon (5-2), Hose Holder (5- 3) and Injector Clamping Nut (5-4), with Teflon Bushing (5-7) on the inside It includes. 10 Figure 16 shows the appearance of the Teflon Paint Absorption Nozzle (5-2); Viton O-ring (5-2-1), Injector Nozzle (5-2-2) and Injector Teflon (5- 2-3) includes. The Step Regulator (2-13) is shown in Figures 17 and 18; 5 Stepper Motor Housing (2-13-1), Stepper Regulator Housing (2-13-2) and this It includes a Compression Spring (2-13-3) that assembles the two parts. Figures 19 and 20 show the view of the Manual Back Cover (3-5). and provides the user with operating modes, air intake and exhaust lines, and power 10 Icons that provide guidance and control over connections It is located and the Gun Control Electronic Card (3-14), Electronic Card Holder Cover Body (3-6), Control Panel (3-20), Flashlight LED Body It includes (3-21) and LED Holder Cover (3-22). The Powder Coating Machine (1) is ready for use. After bringing it, the user paints with the Manual Gun (3). To start the application, trigger with the Trigger (3-25) part. When done, the Faraday cage is formed due to the special indentation structure of the gun barrel. It is formed. 20 Noticing this situation, Manuel Rear Cover (3-5) and Electronic Card Cover Body (3-6) Flashlight LED Body (3-21) instant blind spot along with activating the warning system, its hidden areas The LED flashlight is turned on to provide illumination for the operator so that they can see. 25 Automatic Bluetooth settings management of the Powder Coating Machine (1) Self-cleaning feature, blind spot warning system and environmental optimization functions on a single dedicated electronic board It is controlled by integrated software. 30 11 Again, the Flashlight LED Body (3-21) part is returned to the Display Card (2-27) Notification by communication from the Pistol Output Socket (2-19) from its socket, it allows adjustment to neutralize voltages and current. It gives. Similarly, to eliminate the Faraday cage, voltage and After adjusting the current, Step will then use the same type of current again. By giving the regulator (2-13) a command to reduce the powder paint particle provides. Step Regulators (2-13) have this fine adjustment feature Paint Suction Nozzle Teflon (5-2) sent powder coating to the Faraday cage with positive pressure The suction is adjusted in a way that will have a positive effect. At the same time, completely switch off the Step Regulator (2-13) to complete this process. This is done. Otherwise, it can cause problems with creating holes in the paint. 15 Electronic Card Cover located inside the Control Power Unit (2) Manual Gun (3) with Body (3-6) and Step Regulator (2-13) and Parts included in the Manual Rear Cover (3-5) and Injector (5) The paint absorption nozzle inside works integrated with Teflon (5-2). 20 Manual Gun (3) when the user needs to change the color Vortex Air Step Regulator (2-13) with its button settings All parts and areas where the paint has passed are cleaned and repainted. The color is ready for use. 25 Control Power Unit (2), Air Adjustment Regulator (7) and Air Gauge Positive air pressure created via its manometer (9), Tank (4) The paint contained within is transferred from the Injector (5) to the Manual Gun (3) enables transmission. 30 12 Polarization process that takes place inside the Manual Gun (3) As a result, the paint particles become electrostatically charged, and thus... The coating process takes place by adhering to the metal surface. The industrial application of the invention; 5 Powder Coating offers a solution to the problems mentioned above. The machine (1) can be used widely in the relevant fields.

Claims

13 REQUESTS 1- The invention is a Powder Coating Machine (1), the feature of which is; - At the bottom, a syringe that allows you to draw up the powdered paint. Injector (5) on the Tube (4-3) and Cover Body (4-1) at the top A tank (4) with a hinged lid (4-2), - an Injector Body (5-1), with Sleeve Fitting (5-5) on this body The assembled parts are, respectively, Check Valve Seat (5-6-1), Check Valve Filter (5-6-3) and Two check valves (5-6) consisting of check valve ends (5-6-2), in the front 10 of the injector Paint Suction Nozzle Teflon (5-2), Hose Holder (5- 3) and Injector Clamping Nut (5-4), with Teflon Bushing (5-7) on the inside an Injector (5) containing, - a handle (3-2) at the bottom, a paint inlet tube 15 inside the handle (3-15) and a Cable Spiral Connector (3-16), screwed to the handle (3-12) The Trigger (3-25) and Microswitch (3-26) are assembled on the Gun Body (3- 1) A Vortex Inlet Pipe (3-27) underneath, Cascade on top of the fuselage (3-3) among these are Elbow (3-17) and a Paint Outlet Pipe (3-18) with a Vortex Outlet Tube (3-19), Electrode (3-20) at the front of the gun 7), Nozzle (3-8) and Gun Clamping Nut (3-4), on the rear side a Control Panel (3-20) that provides user control over it and a Includes a Manual Back Cover (3-5) with a Flashlight LED Body (3-21) a Manual Pistol (3), - Outer Sheet Metal Body (2-1) on the outermost surface, Potentiometer on the front Front Cover Frame (2-2) with (2-9) and Potentiometer Knob (2-8) Front Cover Membrane (2-7), Power Off On (2-10), Display Card respectively (2-27), Device Main Board (2-11) and Device Front Seal (2- 3), a Power Supply (2-12), Step Regulators (2-13), 30 inside A Step Regulator Distributor Block (2-14) and Distributor are connected to these. Block Support Piece (2-17), Main Air Valve (2-15), Pneumatic Elbow 14 Record (2-16), Device Rear Seal (2-6), Rear on the back of the device Cover Frame (2-4) and a Back Cover that closes the back of the device. Screen printing (2-5), and on the back surface Aux Output Socket (2-18), Gun Outlet Socket (2-19), Paint Connector (2-20), Vortex Outlet Connector (2-21), Sintered Silencer (2-22), Main Air Inlet Connector (2-23), 220V 5 Power Input Socket Outlet (2-24), 220V Input Socket Plug (2-25) and A Control Power Unit (2) containing Grounding Nut (2-26) It includes. 2- The Injector (5) in Claim 1 is characterized by; an Injector Body (5-1), 10 Check valves are mounted on this body with Sleeve Fitting (5-5) respectively. Bed (5-6-1), Check Valve Filter (5-6-3) and Check Valve End (5-6-2) Two check valves (5-6) are formed, in front of the injector respectively Paint Suction Nozzle Teflon (5-2), Hose Holder (5-3) and Injector Crimping It contains a nut (5-4) and a Teflon bushing (5-7) inside. 15 3- The Manual Pistol (3) in Request 1 is characterized by having a lower part The handle (3-2), a Paint Inlet Tube (3-15) inside the handle and a Cable spiral gland (3-16) is mounted to the handle with a screw (3-12). The trigger (3-25) and microswitch (3-26) are located under the gun body (3-1) at a distance of 20 Vortex Inlet Pipe (3-27), Cascade (3-3) on top of the body A Vortex between Elbow (3-17) and a Paint Outlet Pipe (3-18) Outlet Pipe (3-19), Electrode (3-7), Nozzle (3- 8) and Gun Compression Nut (3-4), on the back A Control Panel (3-20) providing user control and a Flashlight LED 25 It includes a Manual Back Cover (3-5) with a body (3-21). 4- The Control Power Unit (2) in Claim 1 is the outermost one. Outer Sheet Metal Body (2-1) on its surface, Potentiometer (2-9) on the front part and Front Cover with Front Closure Frame (2-2) containing Potentiometer Knob (2-8) 30 Membrane (2-7), Power Off On (2-10), Display Card (2-27), respectively, Device Main Board (2-11) and Device Front Seal (2-3) connecting them, inside In this section, a Power Supply (2-12), Step Regulators (2-13), to these A connected Step Regulator Distributor Block (2-14) and Distributor Block Support Part (2-17), Main Air Valve (2-15), Pneumatic Elbow Fitting (2-16), Rear of the device: Device Rear Seal (2-6), Rear Cover Frame (2-4) and a Back Cover Screen Print (2-5) covering the back of the device, 5 On the rear surface are the Aux Output Socket (2-18), Gun Output Socket (2- 19), Paint Connection Fitting (2-20), Vortex Outlet Fitting (2-21), Sinter Silencer (2-22), Main Air Inlet Connector (2-23), 220V Power Inlet Socket Outlet (2-24), 220V Input Socket Plug (2-25) and Grounding It contains the nut (2-26). 10 5- The Manual Rear Cover (3-5) in Request 1, its feature is; Pistol Control Electronic Card (3-14), Cover Body with Electronic Card (3-6), a Control Panel (3-20), a Flashlight LED Housing (3-21) and LED Holder It includes the cover (3-22). 15 6- According to claim 1, the powder coating machine (1) has the following features; the operator whether the paint was sprayed at the correct distance or In situations where it cannot visually perceive the surface orientation, with a blind warning system automatically activated by the machine 20 It includes a flashlight LED housing (3-21) that comes into operation. 7- According to claim 1, the powder coating machine is (1) and its feature is; Bluetooth settings management, automatic self-cleaning feature, blind spot warning system and environmental optimization functions in a single special 25 Controlled by integrated software running on the electronic board. It is done. 8- According to claim 1, the powder coating machine (1) has the following features; all working Its parameters are automatically set via Bluetooth and blind warning system 30 regulating and eliminating the need for physical access to the machine It includes a control algorithm. 16 9- According to claim 1, the powder coating machine (1) has the following features; the user's When it needs to change color, use the Manual Gun (3) Passing through the Vortex Air Step Regulator (2-13) with the button settings all parts that come into contact with the paint and the flow areas are automatically It is cleaned and made ready for the use of the new paint. 5

Images