INDUSTRIAL EGG CRACKING AND SHELL SEPARATION MACHINE

Abstract

The invention relates to a machine that enables the serial cracking and shelling of eggs, preparing them for use in the kitchens of industrial service facilities (such as catering businesses, restaurants, tourist facilities, and buffets).

Description

1 TARIFF INDUSTRIAL EGG CRACKING AND SHELL SEPARATION MACHINE TECHNICAL AREA 5 The invention applies to kitchens (mass catering) in industrial service facilities. businesses that supply eggs in bulk (such as restaurants, tourist facilities, buffets, etc.) breaking it open and separating it from its shell, making it ready for use. It is related to the machine. PREVIOUS TECHNIQUE Egg cracking and shelling machines, especially in the food industry. widely used for the production of liquid eggs (egg white, yolk, or mixture) In known systems, eggs are usually transported via a conveyor belt or rotary tray. It is brought to a specific position on the drum by mechanical blades, cutting rings or 15 The shells are broken by means of impact crushing elements, and the egg contents are extracted from the shell. They are separated and directed to lower compartments. In some known systems, the egg is cut along its midline, two The egg is separated from its shell in half using mechanical arms or vacuum grippers. The aim is to collect the content through streaming. Another approach is egg 20 The shell is cracked by applying impact or pressure, and the contents are released by gravity. They are separated. In industrial applications, these machines are generally used at high speed. It is operational and includes multiple stations suitable for mass production. The known technique also uses sieves, with inclined surfaces, to separate the egg white from the yolk. Surfaces or mechanisms that create a centrifugal effect are used. Some 25 In accordance with hygiene requirements, the stainless steel surfaces of the machines are washable. Modular components and CIP (clean-in-place) systems are preferred. In mechanical crushing or impact-based systems, the eggshell breaks uncontrollably. When it breaks down in this way, small pieces of shell fragments mix with egg white or yolk. It can mix with the contents, which reduces product quality and necessitates additional filtration. 30 It produces eggs. Most known systems are for standard-sized eggs. It is designed so that when eggs of different diameters and weights are used, the breaking process... 2 either insufficient force is applied or excessive force is applied, causing the shell to break and the contents to escape. This causes the egg to bounce. Cutting or pressing mechanisms cause the egg to bounce. It can disrupt the integrity of the yolk and cause it to mix undesirably with the white. This can lead to problems. This is especially true when it is desired to separate yellow and white wheat. This poses a significant disadvantage in industrial applications. Complex mechanics 5 In machines with this structure, egg residue can accumulate in narrow spaces. This increases the risk of bacterial growth. Parts that are difficult to remove, cleaning... and prolongs maintenance times and negatively affects production continuity. Continuous Cutting and crushing elements that are subjected to impact or mechanical stress over time It wears out, loses its adjustment accuracy, and requires frequent maintenance. This situation 10 This increases operating costs. Impact crushing systems have high energy consumption and This can lead to noise levels, which is problematic both in terms of the working environment and... This creates a disadvantage in terms of energy costs. For these reasons, a more controlled, clean and hygienic process for eggshells is necessary. 15 adaptable to eggs of different sizes; easier to maintain and clean. We need a new, advantageous egg cracking and shelling machine. It is heard. BRIEF DESCRIPTION OF THE INVENTION 20 The invention makes egg cracking and shell separation processes fast, hygienic, reliable, and efficient. in a system where the risk of shell fragments mixing into the product is minimized The aim is to achieve this. Especially in industrial and commercial production facilities, eggs. Quality losses occurring during crushing and dehulling processes, hygiene Problems and labor requirements are minimized. Especially variable 25 Efficient cracking of eggs of this size and separation of shell waste, minimum The invention provides high capacity with minimum energy consumption while minimizing noise. It is among the advantages. The invention is a special crushing device and filter that breaks the egg in a controlled manner and with sufficient force. The drainage channels for the egg white and yolk on top, 30 separated from the shells It includes an automatic egg white and yolk removal system. This prevents the shell from breaking. Contact between the particles and the product is minimized. Yellow-white separation is higher. 3 This is ensured in terms of efficiency and hygiene. Furthermore, the invention addresses issues arising from operator errors. reducing safety risks by preventing operation when the filter basket and cover position are incorrect. equipped with safety measures to prevent damage, suitable for long-term and efficient use. It is an egg cracking and shell separating machine. LIST OF FIGURES Figure 1. Assembled Perspective General View. Figure 2. Assembled Side View. Figure 3. Cross-sectional view of AA. Figure 4. Open Lid View 10 Figure 5.B Detail View Figure 6. Top view of the interior of the fuselage. Figure 7. View of the Filter and Drive System. Figure 8. Top view of the drive system. Figure 9. Bottom View of the Filter 15 The Definitions of the Numbers in the Figures 1. Carrier Body 1.1. Cover 1.2. On / Off Buttons 20 2. Reservoir 2.1. Discharge Pipe 2.2. Lid Lock 2.3. Kazan 3. Engine 25 3.1. Table 3.2. Mile 3.3. Pin 4. Filter Basket 4.1. Shaft Housing 30 4.2. Pin Housing 5. Pedal 5.1. Brake Disc 4 DETAILED EXPLANATION OF THE INVENTION The invention consists of a carrier body (1), a container into which the egg is deposited (2), and the egg a removable filter basket (4) that holds the shell fragments formed during the breaking, filter Motor (3) driving the filter basket (4), connection of the filter basket (4) with the motor (3). During this process, the shaft 5 is used to ensure that the pin housing (4.2) sits and locks onto the pin (3.3). (3.2) is characterized by the pedal (5) which ensures that it is kept in place. Body (1); lid (1.1) and on / off buttons (1.2) on the lid (1.1) It includes. The engine (3) is fixed in the inner part of the body (1). The bottom of the engine (3) In section 5.1, brake discs are connected by means of a shaft (3.2) and then again shaft (3.2) It is connected to the pedal (5) with the help of. On the upper part of the body (1) above the motor (3) 10 The shaft (3.2) with pin (3.3) is supported by a plate (3.1). On the motor (3) pin (3.3) located on the shaft (3.2) in the pin housing (4.2) at the bottom of the filter basket (4) It is fixed by passing the shaft housing (4.1) through which the motor (3) is inserted. With the provided drive, the eggs poured from the filter basket (4) into the hopper (2.3) section (2) by spinning it at high speed inside, breaking its shells and the filter basket (4) 15 Whipped egg white and yolk pass into the container (2) through the holes on the shells It remains in the filter basket (4). Whipped egg white-yolk inside container (2) It is discharged through the discharge pipe (2.1). The shaft (3.2) on which the pin (3.3) is located on the motor (3) has the bottom of the filter basket (4). It is fixed by passing the shaft housing (4.1) which contains the pin housing (4.2) located in part 20 The system is checked for locking using a sensor; if it is not locked, it opens. Even if the shut-off button (1.2) is pressed by the operator, the motor (3) It is not operated. Thus, the filter basket (4) is ejected by the motor (3) drive and thrown to the operator. or prevents damage to the machine as well as preventing harm to the environment. It is passing. 25 In addition, the boiler (2.3) part located in the upper section of the tank (2) serves as a lid. It is seen that after the boiler (2.3) is closed, it ensures integrity with the tank (2) and The chamber (2) creates a closed environment during the crushing-separation process. It has a lid lock (2.2). This lid lock (2.2) is operated by means of a sensor. It is being checked and if the lock is open, the machine is allowed to operate. 30 It is not provided. The invention allows for breaking a much higher number of eggs simultaneously compared to manual breaking. and can operate automatically in accordance with hygiene rules. Industrial machines. They typically have a capacity of thousands of eggs per hour. Our invention, in this sense, has a capacity of thousands of eggs per hour. It can perform egg breaking operations on up to eighteen thousand eggs. Food standard. Surfaces made from materials (such as stainless steel) are easy to clean. Hygiene standards are being improved thanks to the structures and fluid separation systems. Controlled crushing and separation mechanisms break down shell fragments into yellow and white particles. It minimizes mixing, thus improving product quality. Adjustable crushing. and thanks to separation parameters, eggs of different sizes and strengths can be analyzed. This ensures reliable results. The rotation of the filter basket (4) over the motor (3) The adjustments are made to suit the egg type and its shelf life. Thanks to optimum mechanical structure and efficient drive systems, energy consumption and mechanical efficiency are reduced. Noise levels are reduced thanks to modular and easily detachable parts. Cleaning and maintenance time is shortened. 20 30

Claims

6 REQUESTS 1. This is an egg cracking and shelling machine, and its features include: - carrier body (1), - a container into which the egg is placed (2), 5 - to hold the shell fragments that form when an egg breaks. a removable filter basket (4) located inside the reservoir (2), - a motor (3) that drives the filter basket (4) - ensuring that the filter basket (4) is securely connected to the motor (3) a locking mechanism, 10 - ensuring that the filter basket (4) is securely connected to the motor (3) It is characterized by containing a pedal (5) connected to a locking mechanism.

2. The locking mechanism mentioned in Claim 1 is; its feature is on the motor (3) a shaft (3.2) located on which there is at least one pin (3.3), the filter basket (4) located at the bottom and fitting into the said pin (3.3) 15 a structured pin socket (4.2) and filter basket (4) with motor (3) During connection, the pin (3.3) must fit perfectly into the pin socket (4.2). Temporarily preventing the rotation of the motor shaft (3.2) so that it can be locked, with a pedal (5) connected to the motor shaft (3.2) via the brake discs (5.1). It is characterized by... 20 3. The body referred to in Claim 1 is (1), and its characteristic is that it has a cover (1.1) and the on / off switches (1.2) located on the lid (1.1) It is characterized by its inclusion.

4. The motor mentioned in Claim 1 is (3), and its characteristic is that the filter basket (4) is on the motor shaft (3.2) Checking whether it is properly fixed on the filter basket (4) 25 Table (3.1) which prevents the motor (3) from running without being fixed. It is characterized by having at least one sensor on it.

5. The container mentioned in Claim 1 is (2), and its feature is that it has a lid located in the upper part. with a boiler (2.3) which serves the purpose and the machine without closing this boiler (2.3) 30 by including a lid lock (2.2) that prevents it from working and a sensor connected to it. It is characteristic.

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