MODULAR CONSTRUCTION BUILDING ELEMENTS SYSTEM

Abstract

A modular system structure addresses the problems encountered in traditional construction practices, such as formwork, workmanship, strength, processing time, quality, cost, and insulation.

Description

MODULAR CONSTRUCTION BUILDING ELEMENTS SYSTEM The invention refers to a type of wall element commonly used in the construction industry, typically rectangular in shape and of specific dimensions. Materials such as adobe, stone, brick, block, aerated concrete, pumice, and lightweight concrete blocks are produced by being designed in the shape of prisms. Instead of conventional stacked block products made from the same materials, interlocking blocks can be made using the same materials. It relates to a system of interlocking structural elements that provide additional strength and durability to the structure. As is known in construction, the traditional building elements in question are used in wall construction, They will be used by arranging them one on top of the other, in an alternating and binding manner, with the help of mortar. They have been designed and produced in this way. Over time, male and female, interlocking forms have emerged. Although engineered pumice and pumice-type blocks have also started to be produced, these are not suitable for known construction. In this technique, although it provides heat, sound and water insulation, it bridges the internal and external air of the structure. a structure that goes beyond known functions because they completely lack the necessary skills and qualifications. Because they could not be created, they could not make very big differences. However, this structure elements, especially in reinforced concrete buildings, after the reinforced concrete structure (column-beam) of the buildings is completed After that, it was never used beyond being a wall filler. The invented system allows for the preparation of the designed building only at the basement level, after which a flat wall can be constructed. Corner turns, column and even beam formwork are replaced by electrical and water connections during block manufacturing. It is a system that includes details (FIGURE 22) that will facilitate the easy construction of installations such as these. The system, with a sequence of details determined to interlock completely, different can be customized with designs, produced in desired sizes to suit needs, and are flat. The wall block includes connection details at various axes, and is also mechanical. Column blocks that can form molds for column structures, corner turning module blocks, doors, windows, etc. mechanical elements such as lintel blocks for openings, door and window frames, and concrete lintels or beams on top of walls. Beam modules that act like formwork for structures, known as hollow blocks, are used in floor slabs. It can be used in conjunction with other units. Description of the invention: The reason the invention is classified as a system is because of the masonry wall currently used in the industry. It brings a different understanding to the elements and known construction techniques. The invention's systematic nature, structure In addition to providing an interlocking feature to the blocks, it is not just a wall structure, but also a necessary In a wall structure reaching a certain height, columns and beams do not require formwork. It also includes modules. In addition, the modules that make up the system are essential for all constructions. 35 is not required for electrical and plumbing installations without any drilling or breaking. Thanks to the horizontal and vertical gallery spaces resolved in the system without being noticed, low labor costs, It also saves time. 1. With this system, modules that act as formwork for columns and beams can only provide water, heat and sound insulation. When produced with these materials, these mechanical structures also have a surrounding pre-insulator. It has also been used as a material. Again, with this feature, the system can be used to meet later needs. Since there is no need for external insulation, it significantly reduces costs. With all these features, the invention is a departure from the conventional approach of first mechanically constructed reinforced concrete structures, then wall construction. Instead, first, the modules that make up the system, including the wall, lintel, column, beam, and tie beam elements. After the structure is erected, columns, beams, and reinforcing steel are placed without the need for formwork. It is an innovative system that makes it possible to pour concrete for the floor in a single pass. The system includes: Of these, only the mold for the flooring is needed. The invented system allows for the preparation of the designed building only at the foundation level, after which a flat wall can be constructed. Corner turns are a system that can also replace column and even beam formwork. The system is completely interconnected. It is defined in such a way that it can be locked, and it is also possible to solve it with different details (FIGURE 3), however, With any of these details, and with a sequence of details to be used in the structure, the architecture of the building Flat wall blocks that can be produced in the desired width, length and thickness dimensions, suitable for the project (FIGURE 1) (FIGURE 2), half module (IMAGE 4), including connection details on various axes, Column blocks that can also form molds for mechanical column structures (FIGURE 5) (FIGURE 6) (FIGURE 7) (FIGURE 8) (FIGURE 9) (FIGURE 10), corner turning module blocks (FIGURE 12) (FIGURE 13) (FIGURE 14), lintel blocks for openings such as doors and windows (FIGURE 11), door and window frames, walls Beam modules that act as formwork for mechanical structures such as concrete lintels or beams (FIGURE 15), It is known to be compatible with hollow block units used in flooring. Another of the most distinctive features of the invention is that it breaks with known and current methods in construction. Instead of constructing the mechanical column and beam first and then building the walls, as is currently the practice, any of the modules of the designed structure's walls, including columns and beams, on site Because the structure is built without using binding mortar, the steel reinforcement that will be used in the columns and beams will also be reduced. After placement, the column, beam and slab concretes are poured all at once as the final step. The casting process is being carried out. The column and beam modules used here will also be cast. Since it will act as a formwork for the concrete, it will also require formwork materials and formwork labor. It is not audible. During concrete pouring, braces are used for safety purposes for the modules. Formwork will only be made for the slab concrete. The system, which can also be solved with different details, has an interlocking feature, allowing for integration on the X, Y, and Z axes. It provides considerable resistance against potential loads. With these features, it addresses one of the biggest problems of today, both during manufacturing in the factory and... Construction can be done with unskilled laborers without the need for trained personnel such as formwork carpenters or bricklayers. 35 applications are made possible. The costs of trained personnel and molds are completely eliminated with this system. By resetting it, it provides an economic advantage. In these structures, successive horizontal and vertical void galleries are built on modular blocks. the necessary conduit galleries for plumbing and electrical installations (FIGURE 22, FIGURE 23) 2 are available as ready-to-use sections (FIGURE 2). Optionally and as required by the project, these gallery spaces can be different. It can be designed as is, or it can be completely removed and produced as a full block. System modules can be manufactured in pressurized or free-standing modes, depending on the material properties to be used. They can be shaped as precast using casting molds, and again, depending on the material properties to be used. Depending on the connection, it will become usable after receiving the necessary power outlet. System modules, the same Design, shape, size and details, ceramics, clay-based soil, concrete, foam concrete, aerated concrete, EPS, Apart from products such as polyurethane, perlite, boron, lime, and quartzite, industrial waste includes fly ash, plastics, and paper. Because it can be produced in an environmentally friendly way from recycled materials such as wood scraps. It also includes a user-friendly approach. The variety of materials that can be used in the system, the robustness of the structures, Lightweight, fire-resistant, heat, sound and water insulation, practical, easy to process and time-saving features. It provides advantages. The system modules are not molded as a single block, but as indoor and outdoor units with the same key details. In the same format, which we can call [format name], the modules are arranged from top to bottom with the specified details. robust, ecological, economical, fast, and able to multiply along the X, Y, and Z axes by interlocking. It creates a structure that enables installation. The system logic remains the same while adapting to needs. suitable for manufacturing as modules of different sizes, thicknesses and heights. It is designed with technology that can quickly respond to a very wide range of demands. The system modules have the same interlocking detail even on different wall thicknesses on a construction site. Therefore, the connection of a wall of less (Y) thickness to a wall of (X) thickness is also Because it can be connected with the same dimensions and detail (FIGURE 12), it is suitable for building projects. It provides freedom of design. Brief Descriptions of the Figures: Figure 1, Flat wall module, Figure 2 shows how the flat wall modules interlock, and the utility galleries. Figure 3 shows examples of the applicability of various key details in the system. Figure 4 shows a half-module used in the system to fill in gaps where necessary. Figure 5 shows the connection and mounting details for various X, Y, and Z axes. column modules Figure 6 shows different angles to be used on various X, Y, Z axes with the same clamping details. 35 modules for both connection and column, Figure 7 shows different angles for use on various X, Y, and Z axes with the same clamping details. The connection between both column modules, Figure 8, , shows different angles to be used on various X, Y, Z axes with the same clamping details. The connection between both column modules, Figure 9 shows different angles for use on various X, Y, and Z axes with the same clamping details. The connection between both column modules, Figure 10 shows different angles to be used on various X, Y, and Z axes with the same clamping details. both connection and column modules, Figure 11 shows the same interlocking system used on doors, windows, or openings as desired in the structure. Details include LENTO modules of varying sizes. Figure 12, Columnless corner turn module, Figure 13, Columnless corner turn module, Figure 14, Columnless corner turn module, Figure 15, Wall-mounted beam modules, Figure 16, General view of the invention system. Figure 17, Detail of the general view of the invention system. Figure 18, Detail of the general view of the invention system. Figure 19, Detail of the general view of the invention system. Figure 20, Corner column, top, beam module, Figure 21, Wall, corner column and top, beam modules (system as a whole) Figure 22, Installation gallery and installation layouts on the modules. Figure 23, Installation gallery and installation layouts on the modules. Definitions of the System Components: 1. Installation galleries on the modules, 2. Standard clamp detail on a project basis, 3. Column, concrete and steel reinforcement void (serving as formwork), 4. Beam, concrete, steel reinforcement base, 5. Beams, concrete, reinforcing steel (serving as formwork), side slabs. 6. Modules of different sizes have different heights. 7. Column module, 8. Flat wall module, 9. Four-way junction column module 10. Flat wall modules in various height options. 11. Column-free corner module 1, 12. Column-free corner module 2, 35 13. Beam module, 14. Column top, beam corner module. 15. Installation gallery on the modules, installation layouts. 4

Claims

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1. The modular construction element system is a production system that brings a new understanding to the sector. feature; - Lightweight, modular block structure that interlocks and requires no mortar as a binder. materials, - Interlocking molds that can also be used as column formwork at the corner turns of the structure. Lightweight, modular corner modules, - In building projects, interlocking panels that can be used at corner transitions of walls where there are no columns. Interlocking, lightweight, modular rotation modules, - Lightweight, modular lintels that interlock, used over openings such as doors and windows in buildings. modules, - Mechanical beams are installed on all walls built to the desired height in the structure. Lightweight, modular beam modules that are interlocked with concrete as formwork, - Molded duct galleries for electrical and plumbing installations on all modules, It includes.

2. In accordance with Claim 1, all construction materials required in a building, such as walls, columns, beams, lintels, chimneys, etc. its components interlock with modular elements within a specific system. It is the ability to produce it.

3. By utilizing the modular system logic based on Claim 1, in the construction sector, up to the present day until customary, first, after the mechanical column beam construction requiring formwork and molding work. Instead of building the walls, a wall system including column and beam modules is designed from the very beginning. By raising it upright, the column and beam concrete can be erected without the need for formwork or molding work. It can be poured in one go along with the slab concrete and the modules interlock with each other. Economical labor thanks to its ease of assembly without the need for binding mortar. It is a verification. 5