A system that automatically empties and stacks boxes of bottled products.

Abstract

The invention relates to an integrated system and method for robotic decasing of bottles or boxes inside crates and folding and stacking of empty cartons. The system uses a multi-axis robot (1) with a gripper (2) for alignment and gripping from the side surfaces to convey the empty carton to the carton folding station (4). At the station, the carton is secured from below by a vacuum (4.5.2); folded by side pusher / folding elements (4.5.1, 4.5.3, 4.5.4); lowered to the stacking plane by the conveyor axis (4.4); and the pressure axis (4.2) prevents the folded carton from unfolding again by applying pressure from above. Sensors (2.6) and the control unit adapt the vacuum / pressure thresholds and timing to the carton size during format changes, reducing the risk of impact on delicate products and enabling product passage without line stoppage. The system works integrated with production lines via conveyor infrastructure and pallet exit.

Description

1 Specifications AUTOMATICALLY EMPTYING AND STACKING BOTTLED PRODUCT CANS. A SYSTEM Technical Area 5 The invention relates to a box unloading and stacking system. The invention is particularly relevant for the food, pharmaceutical, chemical, cosmetics, logistics, automotive parts, and warehousing industries. In the field of automation; automatic packaging of empty products (bottles or cans). a system to ensure that these cardboard boxes are unloaded and stacked 10 It is related. State of the Art Today, food, pharmaceuticals, chemicals, cosmetics, logistics, automotive parts industry, warehousing Automation of boxes or crates containing empty products (bottles, cans, etc.) emptying and stacking of empty boxes / crates, especially food, beverages and This is a process widely used in the pharmaceutical industry. Existing methods have been developed for this purpose. The systems typically consist of a decasing unit and a stacking unit. It consists of two main parts. Known decasing systems involve feeding boxes or cases via conveyor belts. based on the principle of fixing it in a specific position and removing the products inside. It operates. There are various methods for removing products from boxes or crates. These include vacuum grippers that grasp products from above. Mechanical gripper systems that grip products by the body or neck, metal 25 Magnetic holders on packaged products allow the box or case to be inverted to hold the products. Inverting systems are included that allow for its release. For stacking empty boxes or crates, either the side-lying method or vertical stacking is used. Stacking, robotic palletizing, and automated folding and stacking for collapsible boxes 30 Solutions such as these systems are implemented. These systems are integrated into the production line. It has the ability to operate continuously and process at high speed. Additionally, the image... Auxiliary technologies such as machining systems and servo-controlled axis mechanisms, It is used in the proper detection and transportation of products. 2 Current systems offer advantages in terms of high speed, low labor costs, and hygiene. While it offers these features, it has some technical limitations. Available in various sizes and shapes. System settings may need to be changed during product processing, this situation This can cause the production line to stop. 5 with insufficient adaptability. Grasping systems enable the processing of multiple product types on the same line. This makes it difficult. Also, fragile glass bottles or thin metal cans can be handled at high speeds. or there is a risk of damage due to incorrect handling. In reversal methods However, problems such as impact and cracking can occur. In addition, these systems generally occupy a large area along the line, and especially Layout plan for situations where stacking and palletizing units are used together. This can be limiting in terms of applications such as vacuum pumps and compressed air systems. Components with high energy consumption can increase operating costs. Mechanical Wear on parts, sealing problems in vacuum systems, and alignment issues. 15 The requirements are also among the factors that increase the need for care. Also included in the existing technology is the invention US 2,758,731 A entitled “Case unloader”, compartmentalized crates allow vertical bottles to be separated from the crate. It relates to a classic "case unloader" machine. With tandem conveyor / guide arrangements, 20 It is based on the principle of grasping the bottles, separating them from the crate, and delivering them in a single line. Again, the invention entitled “Carton decasing system”, US 2013 / 0247524 A1, includes Bringing boxes containing cardboard or stacks of cardboard into the production line, turning the boxes upside down inverting and decasing of cardboard / blank stacks from the crate 25 It relates to a system for in-line feeding and stacking of cardboard boxes after decasing. It includes the preparation steps. Invention number US 5,426,921 A, entitled “Carton stacking method and apparatus”, The cartons coming off the packaging line are individually transported and oriented onto a stacking plane. 30 for being picked up and stacked in an orderly manner using a robotic grasper / placer. It relates to the method and device. It controls both orientation and placement / stack arrangement. It includes mechanisms that do this. 3 Purpose of the Invention The invention aims to eliminate the disadvantages inherent in the prior art. One of its aims is to provide advantages in terms of high speed, low labor costs, and hygiene. The production line enables the continuous processing of products of different sizes and shapes. 5 In addition, fragile glass bottles or thin metal cans can be handled at high speeds or incorrectly. There is a risk of damage from gripping. Impact and damage during the inversion process. It should not contain problems such as cracking. The system described in the invention is for producing products of different sizes, shapes, materials, and weights on a production line. 10 that can operate continuously and allow format changes without interruption. An integrated system that combines the decasing, folding, and stacking steps of cardboard boxes in a single flow. to present. The system can be customized according to product / box size, dimensions, and structure, such as single-package or double-package. It can vary. Accordingly, the system can include steel, aluminum, composite, plastic, 3D Different materials may be used for printed parts, etc. 15 Explanation of the Figures Figure 1 is a general perspective view of the system that is the subject of the invention. Figure 2 is a perspective view of the robot belonging to the system that is the subject of the invention. Figure 3 shows the perspective view of the vacuum gripper unit of the system described in the invention. It is the appearance, Figure 4a shows the alignment of the product holder, which is part of the system described in the invention, with the product to be held. It is a perspective view. Figure 4b shows a perspective view of the product holding arms of the system that is the subject of the invention. Figure 5 is a perspective view of the cardboard folding station belonging to the system that is the subject of the invention, 25 Figure 6a shows the left and right walls of the cardboard folding station belonging to the system in question. Waiting in position (yellow painted), 2 folding elements (4.5.4) in the up position, 2 folding element (4.5.3) in the reverse position, 1 cylinder (4.5.1) in the reverse position perspective It is the appearance, Figure 6b shows the cardboard conveying axis of the cardboard folding station belonging to the system in question. A perspective view is included. Figure 7 shows the robot, part of the system that is the subject of the invention, bringing the cardboard box with spilled bottles to the station. Leaving is a perspective view, 4 Figure 8 shows the system, which is the subject of the invention, being vacuumed after the robot drops the cardboard. Pulling the cardboard boxes down is a perspective view. Figure 9 shows the perspective of the cylinder assembly (4.4) and pistons (4.4.3) of the system in question. It is the appearance, Figure 10 shows the stacking of folded cardboard sheets via an axis using the system described in the invention. 5 It is a perspective view. Figure 11 shows the system described in the invention, the cardboard printing axis, and the reopening of the cardboard sheets. positioned on top of folded cardboard to block perspective It is the appearance. Figure 12 shows the carrier axis of the system in question returning to its upward starting position. 10 It is a perspective view. Explanation of Reference Numbers Reference Number Reference Name 1 Robot 1.1 Chassis 1.2 Arm 2 Vacuum Gripper Units 2.1 Robot Connection Flange 2.2 Left Wall 2.2.1 Column 2.3 Right Wall 2.3.1 Arm 2.4 Front Wall 2.4.1 Column 2.5 In-line Pressure Regulator 2.6 Carton Product Inspection Sensors 3 Empty Pallet Feeding Conveyors 4 Cardboard Folding Stations 4.1 Folding Station Chassis 4.2 Cardboard printing axis 4.2.1 Printing Arms 4.2.2 Pressure Lever Rollers 4.3 Cardboard Printing Axis Drive Group 4.4 Carton conveying axis 4.4.1 Cylinder 4.4.2 Cylinder 4.4.3 Pistons 4.5 Left and Right Walls 4.5.1 Cylinder 4.5.2 Vacuum group 4.5.3 Folding element 4.5.4 Folding element 4.6 Carton Conveying Axis Drive Group Palletizing Station Main Chassis 6 Carton Output Conveyors 7 Folded Cardboard Groups 8 Palletized Product Groups 9 Product Feeding Conveyors Conveyor 11 Conveyors Detailed Description of the Invention The invention has applications in food, pharmaceuticals, chemicals, cosmetics, logistics, automotive parts manufacturing, and warehouse automation. In the areas; boxes (8) of empty products (bottles or boxes) are automatically 5 To ensure the emptying and stacking of these cardboard boxes (8); the robot arm Multi-axis robot chassis (1.1) which enables (1.2) fixing, a programmable robot (1), mounted on the end of the robot arm (1.2), the products (bottles (8) gripping unit (2) that carries the boxes (or boxes) by gripping from the side or bottom surface, robot (1) empty the carton after pouring out the bottles or boxes (8) inside the bottles It is a system that includes a cardboard folding station (4) that it leaves to be folded (Figure 1). The system described in Figure 1 enables the fixation of the robot's arm (1.2). A multi-axis, programmable robot (1) containing a robot chassis (1.1), the robot arm (1.2) mounted on the end, products (bottles or cans) (8) from the side or bottom surface 15 6 The gripping unit (2) that carries the bottles inside the cardboard (8) of the robot (1) cardboard folding after emptying (8) left to fold includes station (4). The industrial robot shown in Figure 2 (1) is a multi-axis, programmable robotic arm. 5 To automatically perform palletizing, handling, or placement tasks. It is designed as a multi-axis, programmable mechanical conveyor arm. This robot (1), The products (8) are configured to pick up from one location and place in another location. They typically have a 4 to 6-axis structure. They can be hydraulically, pneumatically, or electrically driven. Various types of holders can be integrated into the end (vacuum, mechanical, magnetic, etc.). 10 The robot chassis (1.1), shown in Figure 2, enables the fixing of the robot arm (1.2). It is a mechanical base and flange structure. It may be fixed to the ground or a platform. The robot (1) must have sufficient strength to carry the moment and load. Control cables and power supplies may also pass through this section. 15 The vacuum gripper unit (2) shown in Figure 3: mounted on the end of the robot arm (1.2). by vacuum gripping the products (bottles or cans) (8) from the side or bottom surface It is the carrying apparatus. Robot connection flange (2.1); specific to different types of robot wrists. It has a changeable structure (Quick tool changer). The products (8) are precisely 20 It enables the lifting and carrying of products. (8) Precise lifting and placement of products. It provides. Attached to the end of the robot arm (1.2), it is used for transporting products (8). It is a gripping system. The gripping system can operate with vacuum suction cups or pneumatic. It may also be equipped with fingers. Depending on the shape, sensitivity and weight of the products (8) This may vary. 25 adaptive end elements for different product types can be integrated into the same holder. can be made. As a gripper unit (2); vacuum, mechanical, magnetic or Alternatives such as combination holders can be used. The left wall (2.2), right wall (2.3) and front wall (2.4) shown in Figure 4a are in the back position. It goes to the open position. The product holder (2) aligns the product to be held (8). Left and right 30 Vacuums are released from the vacuum pads (2.2.2, 2.3.2) on the wall (2.2, 2.3). In Figure 4b; The front wall (2.4), right wall and left wall (2.2, 2.3) move forward respectively. Figure In section 4b; pneumatically advanced arms (2.2.1, 2.3.1, 2.4.1), arms (2.2.1, 2.3.1, 2.4.1) connected line type pneumatically regulated air (between 1-10 bar pressure) 7 (adjustable air supply) moves forward until it completes the strokes. Products (8) It will be seized. The empty pallet feeding conveyor (3) shown in Figure 1; the position of the pallet vertically It is an adjustable lifting system. Hydraulic, screw shaft, roller, chain or chain-driven 5 It is possible. Empty pallet feeding conveyor (3), empty pallet to carton folding station (4) It provides food. The cardboard folding station (4) shown in Figure 5; the robot (1) inside the cardboard (8) This is the station where, after emptying the bottles, the cardboard (8) is left to be folded. Initially 10 If there are no pallets, from the empty pallet feeding conveyor (3) to the carton folding station. Empty pallets are fed to the carton folding station (4) via an integrated conveyor (10). As seen in Figure 6a; the left and right walls (4.5) are in the up position (painted yellow). 2 15 folding elements (4.5.4) in the upward position, 2 folding elements (4.5.3) in the backward position In position, 1 cylinder (4.5.1) is waiting in the reverse position. The cardboard left by the robot (1) Vacuum group (4.5.2) that holds the bottom to prevent slipping before folding. It is available. Figure 9 shows the perspective view of the cardboard transport axis (4.4). As shown in Figure 7, the robot (1) brings the cardboard (8) with the spilled bottles to the station 20 It leaves and goes away. As can be seen in Figure 8; after the robot (1) leaves the cardboard The vacuum-sealed cartons are pulled down to the down position. (Folding element (4.5.4) down position (going). Then the cylinder group (4.5.1) pushes the cardboard from the side surface. Figure 9 cardboard transport Cylinder group (4.4) located on the axis with cylinder group (4.4) in forward position (4.4.2). waiting. After the group cylinders (4.5.1) move forward, the group cylinders (4.4.1) move to the forward position 25 It is going. The temporary holding pistons on the transport axis (4.4.3) are in place before and during the lowering process. It applies a pre-print to hold the cardboard in place during the unloading process; this print is permanent. It does not aim to give. As shown in Figure 10; the left and right wall (4.5) group vacuums are closed. Pistons 30 (4.5.4) moves down. Pistons (4.5.3) move forward. As can be seen in Figure 10; The folded cardboard is stacked via the axis (4.2). The electric motor, pneumatic axis or with any drivetrain (drivetrains 4.3 for 4.2 and 4.6 for 4.4 are provided). It moves downwards. Each axis has a separate drive group: (4.2) for (4.3), (4.4) 8 (4.6). Pneumatic, hydraulic, electric or other types of drive systems are also available. It can be integrated into the system. As can be seen in Figure 11; the cardboard printing axis (4.2) allows the cardboards to be reopened. They are positioned on top of folded cardboard to prevent blockage. The cylinders (4.2.2) move forward 5 It goes to the position. After the cylinder group (4.4) lowers the folded cardboard to the position below. The transport axis (4.2), positions on the folded cardboard, Arms (4.2.2) opens and presses. As can be seen in Figure 12; the carrier axis (4.4) starts upwards. It returns to its original position. The cardboard conveying axis (4.4) holds the folded cardboard dropped by the robot (1) from above. It carries it downwards. The other cardboard axis (4.2) is brought by the cardboard carrying axis (4.4). By positioning it on top of the cardboard, it applies pressure to prevent the cardboard from opening again. Product feeding conveyor (9); conveyor 15 where the products (8) to be carried by the robot (1) enter. This is the line. Products (8) are lined up here and conveyored to be picked up by robot (1). It is transported to station (11) and made ready. On conveyor (11) line by robot (1). After the unloading of the received products (8) is completed, the empty pallet is taken off the conveyor (11) transferred to palletizing station (5). The empty pallet input conveyor (3), as seen in Figure 1, is for feeding empty pallets. from the conveyor (3), pallet integrated into the carton folding station (4) Empty pallets are transferred to the conveyor (10). Folded at the carton folding station (4). pallets filled with cardboard boxes integrated into the cardboard folding station (4) It is transferred to the conveyor (10), to the carton exit conveyor (6). 25

Claims

1 Specifications AUTOMATICALLY EMPTYING AND STACKING BOTTLED PRODUCT CANS. A SYSTEM Technical Area 5 The invention relates to a box unloading and stacking system. The invention is particularly relevant for the food, pharmaceutical, chemical, cosmetics, logistics, automotive parts, and warehousing industries. In the field of automation; automatic packaging of empty products (bottles or cans). a system to ensure that these cardboard boxes are unloaded and stacked 10 It is related. State of the Art Today, food, pharmaceuticals, chemicals, cosmetics, logistics, automotive parts industry, warehousing Automation of boxes or crates containing empty products (bottles, cans, etc.) emptying and stacking of empty boxes / crates, especially food, beverages and This is a process widely used in the pharmaceutical industry. Existing methods have been developed for this purpose. The systems typically consist of a decasing unit and a stacking unit. It consists of two main parts. Known decasing systems involve feeding boxes or cases via conveyor belts. based on the principle of fixing it in a specific position and removing the products inside. It operates. There are various methods for removing products from boxes or crates. These include vacuum grippers that grasp products from above. Mechanical gripper systems that grip products by the body or neck, metal 25 Magnetic holders on packaged products allow the box or case to be inverted to hold the products. Inverting systems are included that allow for its release. For stacking empty boxes or crates, either the side-lying method or vertical stacking is used. Stacking, robotic palletizing, and automated folding and stacking for collapsible boxes 30 Solutions such as these systems are implemented. These systems are integrated into the production line. It has the ability to operate continuously and process at high speed. Additionally, the image... Auxiliary technologies such as machining systems and servo-controlled axis mechanisms, It is used in the proper detection and transportation of products. 2 Current systems offer advantages in terms of high speed, low labor costs, and hygiene. While it offers these features, it has some technical limitations. Available in various sizes and shapes. System settings may need to be changed during product processing, this situation This can cause the production line to stop. 5 with insufficient adaptability. Grasping systems enable the processing of multiple product types on the same line. This makes it difficult. Also, fragile glass bottles or thin metal cans can be handled at high speeds. or there is a risk of damage due to incorrect handling. In reversal methods However, problems such as impact and cracking can occur. In addition, these systems generally occupy a large area along the line, and especially Layout plan for situations where stacking and palletizing units are used together. This can be limiting in terms of applications such as vacuum pumps and compressed air systems. Components with high energy consumption can increase operating costs. Mechanical Wear on parts, sealing problems in vacuum systems, and alignment issues. 15 The requirements are also among the factors that increase the need for care. Also included in the existing technology is the invention US 2,758,731 A entitled “Case unloader”, compartmentalized crates allow vertical bottles to be separated from the crate. It relates to a classic "case unloader" machine. With tandem conveyor / guide arrangements, 20 It is based on the principle of grasping the bottles, separating them from the crate, and delivering them in a single line. Again, the invention entitled “Carton decasing system”, US 2013 / 0247524 A1, includes Bringing boxes containing cardboard or stacks of cardboard into the production line, turning the boxes upside down inverting and decasing of cardboard / blank stacks from the crate 25 It relates to a system for in-line feeding and stacking of cardboard boxes after decasing. It includes the preparation steps. Invention number US 5,426,921 A, entitled “Carton stacking method and apparatus”, The cartons coming off the packaging line are individually transported and oriented onto a stacking plane. 30 for being picked up and stacked in an orderly manner using a robotic grasper / placer. It relates to the method and device. It controls both orientation and placement / stack arrangement. It includes mechanisms that do this. 3 Purpose of the Invention The invention aims to eliminate the disadvantages inherent in the prior art. One of its aims is to provide advantages in terms of high speed, low labor costs, and hygiene. The production line enables the continuous processing of products of different sizes and shapes. 5 In addition, fragile glass bottles or thin metal cans can be handled at high speeds or incorrectly. There is a risk of damage from gripping. Impact and damage during the inversion process. It should not contain problems such as cracking. The system described in the invention is for producing products of different sizes, shapes, materials, and weights on a production line. 10 that can operate continuously and allow format changes without interruption. An integrated system that combines the decasing, folding, and stacking steps of cardboard boxes in a single flow. to present. The system can be customized according to product / box size, dimensions, and structure, such as single-package or double-package. It can vary. Accordingly, the system can include steel, aluminum, composite, plastic, 3D Different materials may be used for printed parts, etc. 15 Explanation of the Figures Figure 1 is a general perspective view of the system that is the subject of the invention. Figure 2 is a perspective view of the robot belonging to the system that is the subject of the invention. Figure 3 shows the perspective view of the vacuum gripper unit of the system described in the invention. It is the appearance, Figure 4a shows the alignment of the product holder, which is part of the system described in the invention, with the product to be held. It is a perspective view. Figure 4b shows a perspective view of the product holding arms of the system that is the subject of the invention. Figure 5 is a perspective view of the cardboard folding station belonging to the system that is the subject of the invention, 25 Figure 6a shows the left and right walls of the cardboard folding station belonging to the system in question. waiting in position, 2 folding elements (4.5.4) in the up position, 2 folding element (4.5.3) in reverse position, 1 cylinder (4.5.1) in reverse position perspective It is the appearance, Figure 6b shows the cardboard conveying axis of the cardboard folding station belonging to the system in question. A perspective view is included. Figure 7 shows the robot, part of the system that is the subject of the invention, bringing the cardboard box with spilled bottles to the station. Leaving is a perspective view, 4 Figure 8 shows the system, which is the subject of the invention, being vacuumed after the robot drops the cardboard. Pulling the cardboard boxes down is a perspective view. Figure 9 shows the perspective of the cylinder assembly (4.4) and pistons (4.4.3) of the system in question. It is the appearance, Figure 10 shows the stacking of folded cardboard sheets via an axis using the system described in the invention. 5 It is a perspective view. Figure 11 shows the system described in the invention, the cardboard printing axis, and the reopening of the cardboard sheets. positioned on top of folded cardboard to block perspective It is the appearance. Figure 12 shows the carrier axis of the system in question returning to its upward starting position. 10 It is a perspective view. Explanation of Reference Numbers Reference Number Reference Name 1 Robot 1.1 Chassis 1.2 Arm 2 Vacuum Gripper Units 2.1 Robot Connection Flange 2.2 Left Wall 2.2.1 Column 2.3 Right Wall 2.3.1 Arm 2.4 Front Wall 2.4.1 Column 2.5 In-line Pressure Regulator 2.6 Carton Product Inspection Sensors 3 Empty Pallet Feeding Conveyors 4 Cardboard Folding Stations 4.1 Folding Station Chassis 4.2 Cardboard printing axis 4.2.1 Printing Arms 4.2.2 Pressure Lever Rollers 4.3 Cardboard Printing Axis Drive Group 4.4 Carton conveying axis 4.4.1 Cylinder 4.4.2 Cylinder 4.4.3 Pistons 4.5 Left and Right Walls 4.5.1 Cylinder 4.5.2 Vacuum group 4.5.3 Folding element 4.5.4 Folding element 4.6 Carton Conveying Axis Drive Group Palletizing Station Main Chassis 6 Carton Output Conveyors 7 Folded Cardboard Groups 8 Palletized Product Groups 9 Product Feeding Conveyors Conveyor 11 Conveyors Detailed Description of the Invention The invention has applications in food, pharmaceuticals, chemicals, cosmetics, logistics, automotive parts manufacturing, and warehouse automation. In the areas; boxes (8) of empty products (bottles or boxes) are automatically 5 To ensure the emptying and stacking of these cardboard boxes (8); the robot arm Multi-axis robot chassis (1.1) which enables (1.2) fixing, a programmable robot (1), mounted on the end of the robot arm (1.2), the products (bottles (8) gripping unit (2) that carries the boxes (or boxes) by gripping from the side or bottom surface, robot (1) empty the carton after pouring out the bottles or boxes (8) inside the bottles It is a system that includes a cardboard folding station (4) that it leaves to be folded (Figure 1). The system described in Figure 1 enables the fixation of the robot's arm (1.2). A multi-axis, programmable robot (1) containing a robot chassis (1.1), the robot arm (1.2) mounted on the end, products (bottles or cans) (8) from the side or bottom surface 15 6 The gripping unit (2) that carries the bottles inside the cardboard (8) of the robot (1) cardboard folding after emptying (8) left to fold includes station (4). The industrial robot shown in Figure 2 (1) is a multi-axis, programmable robotic arm. 5 To automatically perform palletizing, handling, or placement tasks. It is designed as a multi-axis, programmable mechanical conveyor arm. This robot (1), The products (8) are configured to pick up from one location and place in another location. They typically have a 4 to 6-axis structure. They can be hydraulically, pneumatically, or electrically driven. Various types of holders can be integrated into the end (vacuum, mechanical, magnetic, etc.). 10 The robot chassis (1.1), shown in Figure 2, enables the fixing of the robot arm (1.2). It is a mechanical base and flange structure. It may be fixed to the ground or a platform. The robot (1) must have sufficient strength to carry the moment and load. Control cables and power supplies may also pass through this section. 15 The vacuum gripper unit (2) shown in Figure 3: mounted on the end of the robot arm (1.2). by gripping the products (bottles or cans) (8) from the side or bottom surface with vacuum It is the carrying apparatus. Robot connection flange (2.1); specific to different types of robot wrists. It has a changeable structure (Quick tool changer). The products (8) are precisely 20 It enables the lifting and carrying of products. (8) Precise lifting and placement of products. It provides. Attached to the end of the robot arm (1.2), it is used for transporting products (8). It is a gripping system. The gripping system can operate with vacuum suction cups or pneumatic. It may also be equipped with fingers. Depending on the shape, sensitivity and weight of the products (8) This may vary. 25 adaptive end elements for different product types can be integrated into the same holder. can be made. As a gripper unit (2); vacuum, mechanical, magnetic or Alternatives such as combination holders can be used. The left wall (2.2), right wall (2.3) and front wall (2.4) shown in Figure 4a are in the back position. It goes to the open position. The product holder (2) aligns the product to be held (8). Left and right 30 Vacuums are released from the vacuum pads (2.2.2, 2.3.2) on the wall (2.2, 2.3). In Figure 4b; The front wall (2.4), right wall and left wall (2.2, 2.3) move forward respectively. Figure In section 4b; pneumatically advanced arms (2.2.1, 2.3.1, 2.4.1), arms (2.2.1, 2.3.1, 2.4.1) connected line type pneumatically regulated air (between 1-10 bar pressure) 7 (adjustable air supply) moves forward until it completes the strokes. Products (8) It will be seized. The empty pallet feeding conveyor (3) shown in Figure 1; the position of the pallet vertically It is an adjustable lifting system. Hydraulic, screw shaft, roller, chain or chain-driven 5 It is possible. Empty pallet feeding conveyor (3), empty pallet to carton folding station (4) It provides food. The cardboard folding station (4) shown in Figure 5; the robot (1) inside the cardboard (8) This is the station where, after emptying the bottles, the cardboard (8) is left to be folded. Initially 10 If there are no pallets, from the empty pallet feeding conveyor (3) to the carton folding station. Empty pallets are fed to the carton folding station (4) via an integrated conveyor (10). As seen in Figure 6a; the left and right walls (4.5) are waiting in the up position. 2 folds element (4.5.4) in the upward position, 2 folding elements (4.5.3) in the backward position, 1 piece 15 The cylinder (4.5.1) is waiting in the reverse position. It vacuums the cardboard left by the robot (1) from below. There is a vacuum group (4.5.2) that holds it in place to prevent it from slipping before folding. The cardboard is shown in Figure 9. Perspective view of the transport axis (4.4) is included. As shown in Figure 7, the robot (1) brings the cardboard (8) with the spilled bottles to the station 20 It leaves and goes away. As can be seen in Figure 8; after the robot (1) leaves the cardboard The vacuum-sealed cartons are pulled down to the down position. (Folding element (4.5.4) down position (going). Then the cylinder group (4.5.1) pushes the cardboard from the side surface. Figure 9 cardboard transport Cylinder group (4.4) located on the axis with cylinder group (4.4) in forward position (4.4.2). waiting. After the group cylinders (4.5.1) move forward, the group cylinders (4.4.1) move to the forward position 25 It is going. The temporary holding pistons on the transport axis (4.4.3) are in place before and during the lowering process. It applies a pre-print to hold the cardboard in place during the unloading process; this print is permanent. It does not aim to give. As shown in Figure 10; the left and right wall (4.5) group vacuums are closed. Pistons 30 (4.5.4) moves down. Pistons (4.5.3) move forward. As can be seen in Figure 10; The folded cardboard is stacked via the axis (4.2). The electric motor, pneumatic axis or with any drivetrain (drivetrains 4.3 for 4.2 and 4.6 for 4.4 are provided). It moves downwards. Each axis has a separate drive group: (4.2) for (4.3), (4.4) 8 (4.6). Pneumatic, hydraulic, electric or other types of drive systems are also available. It can be integrated into the system. As can be seen in Figure 11; the cardboard printing axis (4.2) allows the cardboards to be reopened. They are positioned on top of folded cardboard to prevent blockage. The cylinders (4.2.2) move forward 5 It goes to the position. After the cylinder group (4.4) lowers the folded cardboard to the position below. The transport axis (4.2), positions on the folded cardboard, Arms (4.2.2) opens and presses. As can be seen in Figure 12; the carrier axis (4.4) starts upwards. It returns to its original position. The cardboard conveying axis (4.4) holds the folded cardboard dropped by the robot (1) from above. It carries it downwards. The other cardboard axis (4.2) is brought by the cardboard carrying axis (4.4). By positioning it on top of the cardboard, it applies pressure to prevent the cardboard from opening again. Product feeding conveyor (9); conveyor 15 where the products (8) to be carried by the robot (1) enter. This is the line. Products (8) are lined up here and conveyored to be picked up by robot (1). It is transported to station (11) and made ready. On conveyor (11) line by robot (1). After the unloading of the received products (8) is completed, the empty pallet is taken off the conveyor (11) transferred to palletizing station (5). The empty pallet input conveyor (3), as seen in Figure 1, is for feeding empty pallets. from the conveyor (3), pallet integrated into the carton folding station (4) Empty pallets are transferred to the conveyor (10). Folded at the carton folding station (4). pallets filled with cardboard boxes integrated into the cardboard folding station (4) It is transferred to the conveyor (10), to the carton exit conveyor (6). 25

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