CONCRETE-FILLED PANEL WITH METAL FRAME

Abstract

The invention relates to a frame (11) containing a window opening, which can be used as a wall or cladding by connecting multiple parts, as a structural element, as a flat form without openings; as a galvanized metal frame (11) with spacers (12) connected in a rib structure inside; or as a form with a window opening; as a rib structure inside; frame (11) containing spacers (12) and short pieces (13) connected at an angle or straight between them, and a panel (1) containing concrete filling inside the frame (11).

Description

1 Specifications CONCRETE-FILLED PANEL WITH METAL FRAME Technical Area The invention consists of a structural element and 5 elements used to obtain a surface coating or wall. It is related. The invention specifically refers to galvanized steel with concrete filling, which can be used as a wall or cladding. It relates to a panel with a metal frame. State of the Art Today, in existing building technologies, prefabricated light steel frames are used. Concrete-based composite panels with Light Gauge Steel Framing (LGSF) systems. Used separately or in partial combinations. Lightweight construction. 15 made of steel (cold-formed, galvanized C and U section profiles) In wall systems, typically plasterboard or cement is used up to the steel frame. The panels are coated with a solid base, and the gaps between them are filled with expanded polystyrene (EPS). with foam, mineral wool or lightweight concrete (cellular concrete / foam concrete) is being filled in. Especially SlenderWall®, MSC (Metal Stud Crete) and LGSFS-ICP (Light Gauge Steel) In Framed Structure with Infill Concrete Panels systems, thin steel profiles are used. (typically G90 galvanized coating, 0.55–1.55 mm thickness, 75–150 mm depth) Precast concrete surfaces are combined, but in these systems the concrete layer 25, usually as a single surface outside the frame or as a double-sided sandwich panel. It is positioned so that the entire steel frame is not embedded in the concrete. Furthermore, instead of truss / frame structured intermediate connections between steel profiles Generally, straight uprights (studs) and supports are used, which allows the panel to bear the vertical load. It creates limitations in terms of distribution and flexural strength. Concrete pouring 30 The need for on-site molding or factory precast production for the system This negatively affects the speed and cost of installation. 2 Three key patents related to this topic have been examined below and compared to your invention. The shortcomings have been noted: 1. US20130326986A1 - "System and Method for Light Steel Frame Construction" (2013), this patent describes cellular concrete embedded in a lightweight steel frame. concrete / porous concrete) block panels and additional filler pumped between these panels 5 It involves concrete. The system consists of prefabricated concrete panels mounted on a steel frame. screwing them in and filling the gaps with concrete that settles naturally on site. It is based on the principle of filling. Disadvantages and shortcomings: Concrete between two separate concrete surfaces (outer and inner panel). pumping requirements, complex on-site workmanship, and lengthy formwork connection processes. 10 It includes processes. There are no connecting elements in the federation's structure, this Therefore, structural integrity and shear force transfer between surfaces are limited. Furthermore... No special integrated frame structure is foreseen for the window openings. 2. WO2011003198A1 - "Composite Panel and Stud and Dual Slab Panel and Method" (2010). This document describes 15 methods using perforated (holed) metal stud profiles. Creating a sandwich composite panel between two double-sided concrete slabs (dual slabs) It aims to achieve this. The openings in the body of the stud profiles allow for concrete penetration and thermal insulation. It is designed to reduce bridges. Disadvantages and shortcomings: The system requires a double concrete surface, therefore it adds weight. It is inefficient in terms of maintenance and requires a separate molding process for both surfaces. Opening 20 Stud profiles, with "feder structure spacers" described by the user. It does not have a frame structure that includes short segments connected at an angle / straight angle; Instead, it has simple perforated webs. Integrated metal for window / door openings. It does not offer a framing solution and the concrete pouring is fixed in the factory environment. They must be made in molds. 25 3. US11299886B2 - "Composite Stud Wall Panel Assembly" (2019). This patent is metal Cement aggregate (rubber-modified concrete) placed on one side of the stud frames composite wall system that provides blast / ballistic resistance with its panels It includes metal studs embedded in the concrete panel for structural integrity. It provides. 30 Disadvantages and shortcomings: The system only includes single-surface concrete pavement. (not a sandwich structure), also due to the use of shock-absorbing rubber material. The cost is higher compared to standard structural wall applications. It is entirely made of concrete. It does not have a full, ribbed, versatile frame structure. For window openings. 3 a specially designed "window opening-containing form" (integrated frame) structure It is not accepted, therefore creating the openings requires additional labor. Galvanized Instead of full concrete filling within a metal frame, it is only glued to one surface. The use of concrete panels has disadvantages in terms of thermal insulation and fire resistance. It consists of 5. In the current technique, OSB, gypsum board, and rock wool are combined in separate layers. There are panels offered. These panels are of high quality in terms of materials and workmanship. It is expensive. Purpose of the Invention The invention aims to eliminate the disadvantages inherent in the prior art. One aim is to reduce material and labor costs. Another aim of the invention is to reduce transportation and assembly costs. Another purpose of the invention is to offer ease of installation and assembly. To provide the advantages listed above, the invention, 20 Explanation of the Figures Figure 1 shows a general perspective view of the assembly of the panel that is the subject of the invention. Figure 2 shows a detailed perspective view of the assembly of the panel that is the subject of the invention. 25 Explanation of Reference Numbers Reference Number Reference Name 1 Panel 11 Frames 12 Spacer 13 Short pieces 4 2 Contact Persons Detailed Description of the Invention The invention is a panel containing concrete filler inside a galvanized metal frame (1). panel (1) multiple, contact 5 to obtain surface covering or wall It is used by combining elements (2). The panel in question (1) has an opening. It is used to obtain a flat form wall without containing galvanized steel. This flat panel has (1) galvanized steel. The metal frame (1) preferably has a single-piece structure (Figure 2). For the window form An opening is created in panel (1). Figure 1 shows the general perspective view of the assembly of the panel (1) that is the subject of the invention. It is a structural element with a flat form, as seen in Figure 1. Panel (1) panel (1) can be combined with other panels (1) by means of connecting elements (2) Large forms can be created. Figure 2 shows the assembly detail perspective view of the panel (1) that is the subject of the invention. It contains a frame (11) shown in Figure 1. The frame in question (11) Made of galvanized metal material. Panel (1) flat form If used, spacers (12) in the frame (11) inside the rib structure will be connected. Afterwards, concrete filling will be carried out inside the frame (11). 20 As can be seen in Figure 2, the metal frame in question (1) has multiple segmented structures. It can consist of metal parts or it can be in one piece. Panel (1) If a window form is to be used, an opening will be created in the middle of panel (1) In the figure, the frame (11) has a rib structure inside; between the spacers (12) there are short 25 Parts (13) are connected into the frame (11) at an angle or straight. The combination of short and intermediate sections (12, 13) as segmented metal ribs. The preferred joining method is welding / riving, which is a non-dissolvable joining method. The subject of the invention is a panel (1), a window-like metal frame (1) with a hole in the middle. (13) It can be formed. This panel has a (1) metal frame (11) multi-part structure. It includes intermediate and short sections (12, 13). Then concrete filling is added inside this form. By doing this, the final panel (1) is obtained.

Claims

6 REQUESTS 1. The invention relates to a structural element that connects multiple units to form a wall or... can be used as a coating, - as a flat form without openings; with a ribbed structure on the inside (intermediate 5). parts (12) connected to galvanized metal frame (11) or; - as a form containing a window opening; as a ribbed structure on the inside; intermediate parts (12) and short parts connected at an angle or straight between them Frame (11) containing parts (13), - concrete filling within the mentioned frame (11) 10 It is characterized by a panel (1) containing.

2. A panel (1) conforming to Claim 1, in a flat form without openings; inside galvanized metal frame with spacers (12) connected in the fede structure in part (11) is characterized by its inclusion. 15 3. A panel (1) conforming to Claim 1, in the form of a window opening; inside In the section, as a feder structure; spacers (12) and angled or straight between them. by including frame (11) which contains short parts (13) that are connected as It is characterized by...

4. A panel (1) that conforms to Claim 1 and connects with other panels (1) 20 It is characterized by containing a contact element (2).