SUIT AND OTHER GARMENT COVERS, GAMBOC AUTOMATED PRODUCTION LINE.

Abstract

The invention relates to a fully automated garment bag production line structured for the manufacture of suit and clothing garment bags (garment bags) used in the textile industry. The system is a production system that uses non-woven or similar flexible fabric materials without requiring sewing; it synchronizes cutting, welding, and modeling processes, and integrates zippers and windows all in one line.

Description

1 Specifications SUIT AND OTHER GARMENT COVERS, GAMBOC AUTOMATED PRODUCTION. LINE Technical Area 5 The invention relates to textiles and packaging made from non-woven fabrics. suit and other clothing covers (garment) used in the industry Fully automatic, fabric-feeding, designed for the production of bags / suit covers. sizing, cutting, ultrasonic welding, zipper assembly, PVC window installation and a production line that performs product stacking operations on a single integrated line 10 It is related. The invention specifically involves sewing using non-woven or similar flexible textile materials. a roll that makes it possible to produce garment bags using ultrasonic welding technology without requiring any additional tools. Feeding, tension adjustment, zipper assembly, window addition, and form cutting processes are performed in 15 stages. It refers to a production line that operates fully automatically on a single track. State of the Art Today, Gamboçlar are used in the textile industry for the transportation and protection of products. 20 These are zippered protective cases widely used for this purpose. Traditional production. These covers are made using manual cutting, manual stitching, manual gluing, and manual methods. It is formed through binding steps. These methods involve significant labor in the production process. This dependency leads to problems such as slow speed and misalignment, especially at the edges. Processes such as joining, sewing zippers, and installing windows are done on separate machines and by hand. 25 It is done with manual labor; this makes standardization difficult and increases costs. These methods, It limits production speed, reduces efficiency, negatively affects quality consistency, and causes waste. It also increases their rates. Ultrasonic welding technology is a well-known method in the industry, but this 30 technology into a multi-station, fully automated non-woven garment cover production line Solutions that integrate modular and synchronous methods are limited or inadequate. Ultrasonic welding technology is fully automated, efficient, adaptable, flexible, and high-performance. Ensuring that it works with precision is extremely important. 2 One of the known techniques is described in patent application number CN113352695A. This is a garment bag production machine. The system includes feeding, closing, cutting, and trimming. It consists of stations, and the produced gambos are tilted by the effect of gravity. It falls to the surface and is aligned there via conveyor systems. However, 5 the structure in question enables real-time synchronization of cutting and welding processes. It is unable to provide, in addition, zipper assembly and transparent window integration in a single unit. This cannot be achieved on the production line. Aesthetic integrity is essential in these products. This is not possible; the benefits that users expect from using the product are not fully realized. This is not possible. The product needs another 10 years to truly function. a precise, automated and integrated system is needed It is heard. Therefore, manual or semi-automatic systems are still used in current production processes. It is used and requires a high degree of human intervention. The current 15 The problems in technology are as follows: - Material deformation and production slowness in seam-based joints, - Misalignment and high waste rates in manual assembly processes, - Inability to quickly switch between products of different sizes, - The fact that zipper and window installations are multi-station and time-dependent, 20 - Product durability due to loosening or unraveling of seam lines fall. All these shortcomings are compensated for by the high level of automation and synchronized cutting and welding control. and necessitated the development of a new production line enabling modular production. 25 Purpose of the Invention The invention aims to eliminate the disadvantages inherent in the prior art. One aim is to overcome the technical shortcomings mentioned above and to increase the production of 30 gambocs. A fully automated system developed to provide speed, precision, and standardization. It is a Gamboç production line. 3 Another aim of the invention is to increase production efficiency by reducing sewing and manual processes. by eliminating these obstacles, it makes production fully automated. Another aim of the invention is to improve cutting accuracy for oval and flat shapes. The cuts are made in 5 increments thanks to the roller blade system that works in harmony with the product's feed rate. It means performing it flawlessly. Another purpose of the invention is to provide ultrasonic synchronization of welding and cutting. By integrating the welding group onto the same cylinder as the cutting blade, both are achieved in a single pass. Cutting is also a process of welding. 10 Another purpose of the invention is to combine zipper and window assembly in a single station, Production flexibility in different types of garment bags (with pockets, windows, zippers) It is a verification. Another aim of the invention is to increase product durability using ultrasonic welding technology. Thanks to this, the edges are permanently joined, preventing the need for stitching to come undone or It eliminates deformation. Another aim of the invention is to reduce the waste rate by enabling automatic control of each stage. Its placement underneath minimizes measurement, cutting, and alignment errors. Another aim of the invention is to increase production volume: transparent PVC window and zipper. The garment bags assembled on the same line will produce at high speed and with a low waste rate. It is the realization of the line. 25 The invention is distinguished from other systems, particularly by its rotating cylinder structure. This cylinder is used in production. It rotates synchronously with the fabric's traverse speed. Its edges are ultrasonically sealed. The desired curve is applied to the top of the garment product glued / welded with the system. It can provide a consistent form with appropriate angles and simultaneously: 30 - It makes curved cuts. - It secures the edges with ultrasonic welding. - The curved gamboc top forms a perfect shape. 4 Additionally, the system includes modular zipper assembly and window insertion stations. It has a modular design that includes a flat base only, or a more compact form if desired. It allows the production of products with windows or pockets. Thus, the G400 line offers high production speed, low error rate, and 5% efficiency, all controlled by a single operator. A fully integrated production solution that ensures excellent product repeatability. presents. To eliminate the disadvantages mentioned above and to achieve high efficiency in the production process. 10 developed to achieve automation, precision and repeatable quality The present invention relates to a garment manufacturing line. The main innovation of the invention is the cutting and Synchronized welding processes, zippers and transparent Window integration is provided on a single line, and the product can be flat or oval depending on its shape. The ability to apply cuts automatically. Explanation of the Figures Figure 1 shows a general view of the Gamboç machine production line. Figure 2 shows the product loading, connection and filling intermediate group (A), Figure 3 PP-PVC-POP pocket opening, attachment and zipper assembly intermediate unit (Group B) 20 It is the appearance, Figure 4 shows the horizontal gluing, cutting, and product output intermediate unit (group C). Explanation of Reference Numbers A: Product Loading (Feeding), Connection and Filling Intermediate Group, A1: Top Product Roll A2: Upper Product Edge Inspection Unit A3: Upper Product Tension Control Unit A4: Sub-product roll 30 A5: Sub-Product Edge Control Unit A6: All Product Tension Control Unit B: PP-PVC-POP Pocket Opening, Attaching and Zipper Assembly Intermediate Group B1: Pocket Cutting Unit B2: Mobile Alignment Unit B3: Pocket Adhesive Unit B4: Pocket Gelatin Feeding Unit B5: Pocket Bonding Ultrasonic Welding Unit B6: Zipper Sealing Unit 5 B7: Ultrasonic Zipper Sealing Welding Unit B8: Zipper Lock Alignment Unit B9: Zipper Lock Unit B10: Zipper Lock Ultrasonic Welding Unit B11: Product Tension Control Unit 1 10 B12: Edge Binding and Cutting Unit B13: Ultrasonic welding unit for edge bonding and cutting. B14: Product Tension Control Unit 2 C: Horizontal Bonding, Cutting and Product Output Intermediate Group C1: Product Size Pulling Mechanism 15 C2: Ultrasonic Transducer and welding system (cylindrical welding) C3: Horizontal Bonding Pattern Rollers C4: Horizontal Bonding Movement (Drive) Mechanism C5: Cutting Point Adjustment Mechanism C6: Cutting Point Movement (drive) Mechanism 20 C7: Cutting Pattern Rollers C8: Cutting Pattern Counterprint Rollers (Blades) C9: Output Conveyor Detailed Description of the Invention 25 The invention involves sewing using non-woven or similar flexible textile materials. a roll that makes it possible to produce garment bags using ultrasonic welding technology without requiring any additional tools. feeding, tension adjustment, zipper assembly, window addition, and form cutting processes. It is a production line that operates fully automatically on a single line. The invention involves using fabric in garment production in separate upper and lower layers. at least two product loading, connection and filling intermediate groups that ensure its feeding. (A)(Figure 2), pocket opening, attachment and zipper intermediate group (B)(Figure 3), horizontal of products It includes the gluing, cutting and product output intermediate group (C) (Figure 4). 6 In general, the garment bag machine production line produces garments from non-woven fabrics. Cutting, welding and assembly processes of garment bags with zippers, pockets and transparent windows It is a fully automated production line that operates on a single integrated system. The line, Roll / coil raw material feeding, tension equalization, ultrasonic edge welding, 5 zipper application, pocket opening and window insertion, oval / straight cut and hanger hole. It consists of generation stations. Each station is a servo connected to the main control panel. The systems are controlled by motors, sensors, and ultrasonic modules. This structure increases the production speed of the fabric. synchronizing the mechanical and geometric consistency of the product with the direction of progress. It provides. 10 The production flow on the Gamboç Machine Production Line G400 line proceeds in the following sequence: 1. The bottom and top fabric rolls (A4, A1) are unwound and fed into the feed line. 2. Edge control and tension control units (A2, A3, A5, A6) maintain fabric tension. 3. Pocket cutting unit (B1) and pocket gluing unit (B3) and other related gluing, 15 Gelatin feeding, ultrasonic welding units (B2, B4, B5) are activated, resulting in transparent gelatin. He installs the window. 4. Zipper gluing unit (B6) and other related units (B12, B13) are on the top layer. He cuts the zipper opening, aligns it, and glues the zipper. 5. Edge banding cutting unit and Ultrasonic welding unit (B12, B13), ultrasonic 20 It joins the fabrics together at the edges with a weld. 6. Patterns and cylindrical structures in the horizontal gluing, cutting and product output sections. Welding is done under two main headings: cutting rollers (C3, C7), oval or flat cutting. It accomplishes. 7. Simultaneously, the cylinder welding group joins the cut edges. 25 8. The product passes to the automatic stacking unit at the end of the production line. Thanks to this integrated flow, everything is completed in a single pass without operator intervention. A finished garment is obtained. While shortening the production time compared to classical systems, the work It also minimizes the need for power. 30 The cutting group (B) moves perpendicular to the direction of fabric advancement and is the same It has a structure consisting of at least two cylinders that can rotate around their own axis in time. This Oval or flat cuts on the cylinder, in line with the production line's advancement speed. 7 at least one cylindrical cutting blade capable of performing this function and suitable for the shape of this blade. The system includes at least one cylindrical welding group capable of performing ultrasonic welding. The cylinder... The movement is controlled via at least one cylinder drive element, and the overall movement of the line It operates in perfect synchronization with the rate of advancement. The movement of the cylinder is driven by the drive elements. and is controlled and directed by servo motors with special software. Thanks to this structure, 5 High speed, low error rate, and material savings in the garment manufacturing process. Measurement standardization is ensured. Figure 1 shows the subject of the invention, Suit and Other Clothing Covers, Gamboç Production. A representative schematic view of the line is presented. Accordingly, the subject of the invention is the garment 10 The production line uses non-woven fabrics to make suits with zippers and transparent windows. fully automated bags / cases to transport textile products and other textile goods. It is a continuously operating production line that enables the production of goods in this manner. This system, fabrics are unrolled and stretched with balanced and controllable tension, even the presentation, joining of fabric edges using ultrasonic method, 15 integrating auxiliary materials such as zippers and transparent windows, as desired multi-faceted cutting machines that perform shaped (straight or oval) cuts fully automatically. It is a multi-station machine line. All stations are synchronized with the production speed. It is in operation, and the system ensures both structural integrity and product standardization. It is structured to provide this. 20 The invention relates to a garment manufacturing line (Figure 1). The line in question is used for garment manufacturing. to feed the top and bottom layers of the fabric used in its production from separate rolls At least one structured product loading, connection and filling intermediate group (A)(Figure 2) It includes the bottom fabric layer and the top fabric 25 supplied from this feeding unit. The layers are to be joined together at their edges using ultrasonic welding. designed with at least one edge welding and cutting ultrasonic unit (B12, B13). They are brought together. The line also involves cutting the relevant layer to insert the zipper. at least one zipper, at least one pocket opening and other related functional units It contains (B1, B2, B3, B4, B5, B6, B7, B8, B9, B10). 30 The production line described in the invention cuts and separates each garment from the whole fabric, forming the bottom and... at least one horizontal bonding, cutting and joining of the top layers by ultrasonic welding. The product output group (C) is equipped with (Figure 4). This gluing and cutting group 8 (C)(Figure 4), which can move in the direction perpendicular to the direction of movement of the fabric and also a horizontal structure in the form of at least three cylinders that can rotate around their own axis Adhesive rollers, pattern cutting rollers and pattern cutting counter-printing rollers (C3, C7, C8) These cylindrical elements are located in sync with the production line's speed. 5 Curved cutting geometry that works and gives the fabric an oval and / or flat form It also includes at least one cylindrical cutting blade (C8). The cylinders also have cutting blades. ultrasonic welding surface that performs edge joining in accordance with its form It has at least one ultrasonic transducer cylinder source group (C2). The cylinders controlling both rotational movement and position on the axis perpendicular to the direction of movement at least two horizontal gluing and cutting movement mechanism drive elements (C4-10 C6) is found. The invention concerns a production line, product loading, connection and filling intermediate unit sub-fabric. To ensure the layer is provided, at least one bottom product roll (A4) and the top fabric layer It is configured to include at least one top product roll (A1) for provision. (Statement 15) The subject is positioned between the bottom product roll (A4) and the top product roll (A1), of the fabric. at least two edges ensuring constant tension as it moves along the production line. It houses the control and tension control unit (A2, A3, A5, A6). This system controls the fabric. By preventing loosening or overstretching, a smooth flow is achieved throughout the production process. It ensures that the zipper is integrated into the product surface. 20 It includes at least one zipper gluing and ultrasonic welding unit (B6, B7). The subject of unit (B6,B7) is to cut the fabric layer to create the opening where the zipper will be inserted. forming at least one zipper blade group and aligning the zipper correctly with the cutting area. It contains at least one zipper gluing unit (B6) that secures it in position. This structure, It ensures the zipper is integrated into the fabric in a straight, even, and flawless manner. 25 At least one pocket on the top fabric layer to provide visibility or access. cutting unit (B1) and at least one that places transparent window material into this opening. It includes a pocket bonding (window splicing) unit (B3). This allows the garment to be spliced. A transparent window area is obtained so that the products placed inside can be seen from the outside. 30 This involves making separate straight and oval cuts to create the product's shape. enabling at least one horizontal gluing pattern roller (C3) and at least one cutting pattern to include a roller unit (C7) and at least one cutting pattern counterprint roller (C8) 9 It is structured. This arrangement allows different cutting geometries to be placed on the production line. This allows them to be controlled independently. The cylinder in section group (C) has both straight and oval sections. It is defined by being configured in a way that can achieve this. This feature is the same production 5 It enables the production of different garment forms on the production line. The cylinder in question is horizontal. Gluing mechanism (C4) and cutting movement mechanism (C6) drive synchronize the rotational speed of the elements with the linear feed rate of the production line. It is characterized by being structured in such a way as to... This arrangement, cutting and It ensures that resource operations are carried out in full-time compliance. 10 The aforementioned PP-PVC-POP Pocket Opening, Attaching and Zipper Assembly Intermediate Group (B)(Figure 3), PVC-based transparent window material is bonded to the cell by ultrasonic welding method. It is defined by being configured to fix to the opening. This structure, 15 makes it possible. The product loading, connection and filling intermediate group (A) (Figure 2); garment production The first unit of the line (Figure 1) is the Product Loading, Connection and Filling Intermediate group. (A)(Figure 2). This intermediate unit contains at least two supply groups (A). This supply group is 20 (A) is designed to be compatible with at least one lower roll (A4) and upper roll (A1) feed. The system in feeding group (A) coats the bottom and top surfaces of the garment product. It ensures that the fabric layers that will be formed are fed in a synchronized and even manner. The lower roll (A4) in the feeding group (A) is the bottom base of the garment bag (25 without zipper). the fabric material that will form the part (which is the upper roll) is the upper part of the garment bag. It moves the fabric material (the part with the zipper) towards the system. The fabric The fabric flows from the rolls, is wound around metal shafts, and rotates to form the fabric. It unwinds and transfers the material in the direction of line advancement. The rotational movement of the rollers (A1, A4) and their speed. and the opening direction is controlled in sync with the production line speed; this 30 Synchronization prevents distortions, wrinkles, and shifts between layers. It ensures proper edge alignment. This synchronization and coordinated operation are accurate. By providing tension, flow, and timing, operations in later sections of the line... It increases efficiency. At this stage, the upper and lower main parts of the garment are delicate, strong, balanced, and harmonious. They are brought together in some way. This will ensure that the flow is smooth. Edge control units (A2, A5) and tension control units (A3, A6) are also located here. It has a "ballerina" structure containing movable pulleys and spring mechanisms. 5 Thanks to this, the line moves vertically along the track, with tension and edge control. products (by detecting changes in fabric unraveling speed, rollers move up-down) (Instant tension adjustment is made by movement.) Tension is kept under control. Product rolls It also balances any diameter differences that may occur between them; thus, the fabric neither loosens too much nor becomes too loose. It is also excessively stressed. This structure requires surfaces to be 10% prepared before welding, gluing, and cutting processes. Ensures smooth transmission. Balanced, appropriate tension and alignment are ensured. The rolls continue to flow through the system. The PP – PVC-POP pocket opening, attachment and zipper assembly intermediate group (B)(Figure 3), after the product loading, connection and filling intermediate unit (A)(Figure 2), PP – PVC-15 The POP Pocket Opening, Attaching and Zipper Assembly Intermediate Unit (B) (Figure 3) is located here. This section involves creating windows in fabrics, installing PP – PVC-POP windows and zippers. Various systems are positioned for the operation. This intermediate unit is where the zipper is located. Pocket cutting unit (B1) that cuts the required area to the appropriate dimensions, pocket alignment unit (B2), pocket sealing unit (B3), PP – PVC – POP – gelatin feeding unit (B4), pocket 20 Ultrasonic sealing unit (B5), zipper sealing unit (B6), zipper sealing ultrasonic unit (B7), zipper locking alignment unit (B8), zipper locking unit (B9), zipper ultrasonic sealing unit (B10), this product tension-tensioning unit (B11), edge gluing and cutting unit (B12), edge gluing and cutting Ultrasonic sealing unit (B13), product tension control unit 2 (B14) sections 25 It consists of. Pocket cutting unit (B1) cuts only in the top fabric layer to create the window. It creates the opening. In the areas where the seam opening will be implemented in this section of the line, The person performing the cutting operation also carries the PVC part to the area and aligns it. 30 A useful system works in a coordinated manner. Coming through the line. The fabrics are placed in the pocket cutting unit (B1) area thanks to the product tension control. It comes in PP – PVC – POP – Gelatins, in rolls / mini coils, via another mini line. Appropriate tension and strain settings are maintained along with the line speed. PP-PVC-POP-Gelatin 11 Material transferred to the same area via the feeding unit (B4) is then aligned with the pocket alignment unit. It is joined with the fabric in section (B2). The pocket cutting unit (B1) fabric is cut to the specified size. It cuts and separates. The pocket alignment unit aligns with the cut area and the PP-PVC-OPP-Gelatin feeding system. The unit (B4) is used to apply PP, PVC or OPP material to the area for pocket gluing. 5 to the main body via unit (B3) and pocket bonding ultrasonic welding unit (B5) It glues and assembles. The cutting process is done with specially angled blades and a suitable attachment system. This is achieved by attaching the zipper using ultrasonic welding. This structure, It ensures the zipper is securely fastened without any damage, slipping, or misalignment. Additionally, there are 10 PP – PVC-POP Pocket Opening, Attaching and Zipper Assembly Intermediate Units. (B)(Figure 3) Edge Bonding that joins the top and bottom surface fabrics at their edges. and includes the Cutting Unit (B12) and the Edge Welding Unit (B13). This unit uses ultrasonic technology. It operates using welding technology and offers either piped or unpiped welding applications, depending on preference. It can do that. This process involves balancing and aligning the fabric coming from the front section of the line. melts the layers by heating them locally with high-frequency vibrations, creating a permanent 15 This process joins the fabric layers together in a way that creates a permanent, strong bond. It allows them to be fused / glued together. After this process, one of the edges... The upper and lower layers, having become a single unit, even continue to flow forward. This Ultrasonic welding unit (B13) for edge bonding and cutting in the section The system consists of a pressure horn, roller, and ultrasonic generator. At least 20 Either one or two generator systems can be used. Welding parameters (temperature, Pressure, weld line width, etc. can be adjusted via the control panel. PVC material is transparent, allowing the inside of the garment bag to be seen. Thus... The user can see what product is inside the garment bag without having to open it with the zippers. 25 Window alignment is controlled by camera-assisted sensors. This is the second part of this section. The option allows you to cut PP, PVC, POP, gelatin, and fabric simultaneously, depending on user preference. It also has a combined system for assembly. Cutting from the mini bobbin at the appropriate tension. The PVC material transported to the area arrives at the designated / desired location. Ultrasonic welding and Cutting and gluing are achieved simultaneously with a single system using the blade system. Blade and 30 The boiling process is performed on the same piece. The horizontal gluing, cutting and product exit intermediate group (C) (Figure 4); garment bag The production line (Figure 1) must have at least one horizontal line to achieve the desired product form. 12 It has a Gluing, Cutting and Product Output Intermediate group (Figure 4). In this unit, the product size Pulling mechanism (C1), ultrasonic transducer (C2), horizontal bonding pattern rollers (C3), horizontal gluing movement mechanism (C4), cutting point adjustment mechanism (C5), cutting point movement mechanism (C6), cutting pattern rollers (C7), cutting The design counter-printing rollers (C8) and output conveyor (C9) are located in this intermediate unit. 5 Horizontal cutting creates oval or curved lines, while straight cutting creates straight lines. Both processes... Rotary roller horizontal bonding pattern rollers (C3) and cutting pattern rollers (C7) This is accomplished with a cylindrical cutting blade positioned on it. The entire system... It rotates synchronously with the production line's progress rate and shapes the fabric into an oval or flat shape. It cuts and glues into the shape. These 10 are manufactured with special materials and special calculations. The cylinders also have the ability to perform ultrasonic welding. These cylinders, which can be incorporated into the blade, offer both an oval shape and suitable and precise cutting. They possess features that enable them to perform standard oval cuts and other types of cutting. It can also cut and weld with geometrically appropriate shapes. For this, different shapes and Precision cutting blades suitable for this purpose can be created. 15 The welding group located in this cylinder and connected unit is performed simultaneously with the cutting. This allows the edges to be joined using ultrasonic welding. At this point, the product size... The pulling mechanism (C1) controls the rotational and linear movements of the cylinder. It ensures the synchronization of both cutting and welding processes. Thanks to this structure, 20 Cutting and welding operations are performed in a single step, with high speed and accuracy. The Gamboç production line also includes a hanger hole drilling unit. This unit, punch a hole in the top of the garment bag to provide a carrying or hanging function. It is structured accordingly. The drilling process is carried out by a punching mechanism or heat cutting method. 25 This is done. In some applications, the area around the hole is reinforced with ultrasonic welding; thus Tear resistance is increased. The operating method / principle of the production line that is the subject of the invention is as follows: 1. The fabric layers, unwinding from the bottom and top rolls (A1, A4) (Figure 1), progress to 30 Balancing with edge control units (A2, A5) and tension control units (A3, A6), 2. The fabrics arriving in a balanced and even manner; product tension control unit 1. (B11) (Figure 2) triggering results in transfer to the pocket cutting unit (B1), 13 3. After the final alignment is done in the pocket alignment unit (B2) (Figure 2) then by the pocket alignment unit (B2) of PP-PVC-POP-Gelatin materials combining, 4. Zipper gluing, cutting and ultrasonic welding by unit (B12, B13) addition of zipper, 5 5. Transparent in pocket cutting unit (B1) and pocket (window) gluing (B3) units. Completion of the window process, 6. Then horizontal gluing, cutting and product output group (C) (Figure 4) Creating the product's form. In the horizontal gluing, cutting and product output unit (C)(Figure 4): Gamboç The product height is adjusted according to the user-defined height measurement. This is horizontal. For the product moving along the axis, the neck length is the length entered into the system. This means preparation. Product length drawing driven by servo motors. Mechanism (C1) pulls the fabric towards the unit, up to the length of the product. 15 suitable for the unit. Fabric drawn to size; towards the horizontal bonding pattern rolls (C3) section It even progresses. At this point, via the horizontal gluing movement mechanism (C4) Horizontal bonding pattern rollers (C3) move over the drawn fabric. Ultrasonic special patterns and rounded lines on the cylinder with transducer and welding system (C2) The gluing and modeling / shaping process is completed. This is the point Gamboç 20. This is the main reason why the machine is a crucial system and differs from other projects. Horizontal bonding pattern rollers (C3) are cylindrical in structure, with patterns and angles on them. It possesses system-specific characteristics. In other words, this cylindrical structure 25 It is carried out. The product, after horizontal gluing and pattern processing is completed, is at the cutting point. After measurements and adjustments are made with the adjustment mechanism (C5), it is brought to the cutting point. It is transferred. Cutting movement mechanism (C6) and cutting pattern rollers in the cutting area. (C7) units are located in this area. Cutting pattern rollers (C7) (cylinder cutting) The cutting blade and the cutting pattern rollers (C8) (cylinder welding group) work simultaneously to cut 30 It performs the line and cutting operation. This stage progresses along the line and is connected to the coil. Once the product arrives with the desired dimensions, shape, and model, it is a finished product in its own right. This ensures its completion. 14 Thanks to this system, the top part of the garment during production is both aesthetically pleasing and functional. The form is obtained with high precision. Cutting and welding processes are different from each other. This can be achieved through cylinders (C3, C7, C8) or a single cylinder configuration. It can also be done through this method. Since both methods are integrated, the production speed is increased. is increasing, operator intervention is minimized, and product standardization is 5 is provided.

Claims

REQUESTS 1. The invention relates to sewing using non-woven or similar flexible textile materials. without requiring ultrasonic welding technology, coil feeding, tension adjustment, Zipper assembly, window insertion, and form cutting are all performed on a single line, in 5 steps. It is a fully automated garment manufacturing line. - Product loading, connection and filling intermediate group (A), - The fabric used in garment production comes in separate rolls of top and bottom layers. At least one product loading, connection and filling intermediate configured to feed group 10 with the bottom fabric layer supplied from the said feed group (A). The fabric layers are joined together at the edges using an ultrasonic welding method. at least one edge weld that enables the parts to be joined together Bonding, cutting and ultrasonic welding unit (B12, B13), - at least one person who performs the zipper insertion operation by cutting the relevant layer. zipper, at least one pocket opening and associated application units 15 PP-PVC-POP Pocket Opening and Inserting (containing B1, B2, B3, B4, B5, B6, B7, B8, B9, B10) and Zipper Assembly Intermediate Group (B), - cutting and separating each garment from the whole fabric, separating the top and bottom layers. At least one horizontal bonding, cutting and product output joining with ultrasonic welding. Group (C), 20 - on the mentioned bonding and cutting group (C), the movement of the fabric can move in a direction perpendicular to its direction and also on its own axis horizontal gluing rollers in the form of at least three cylinders that can rotate around a cutting surface. pattern rollers and cut pattern counterprint rollers (C3, C7, C8), - The aforementioned cylindrical elements are pressure rollers (C3, C7, C8), production line 25 working in sync with the rate of advancement and giving the fabric an oval and / or flat form. at least one cylindrical cutting blade with a winning curved cutting geometry (C8), - Edge joining on cylinders according to the cutting form. at least one ultrasonic 30 with an ultrasonic welding surface that performs the ultrasonic welding. Transducer cylinder welding system (C2), - Both the rotational motion of the cylinders and the motion perpendicular to the axis in the direction of advancement. at least two horizontal gluing and cutting movements that control its position mechanism drive mechanism (C4, C6), 16 It is characterized by its inclusion.

2. A product loading, connection and filling intermediate group (A) conforming to Claim 1, and sub At least one bottom roll (A1) and top fabric are required to provide the fabric layer. Characterized by containing at least one top product roll (A4) to ensure the provision of the 5-layer. is being done.

3. According to Claim 2, the product loading, connection and filling intermediate group is (A), and the fabric ensuring a smooth flow throughout the production process by preventing loosening or overstretching. To ensure that; bottom product roll (A4) and top product roll (A1) are obtained positioned between them, maintaining a constant tension on the fabric throughout the production line 10 at least two edge control and tension control units to ensure its progress It is characterized by containing grades (A2, A3, A5, A6).

4. The garment bag production line according to claim 1, which involves cutting the fabric layer and attaching the zipper. at least one zipper blade assembly forming the opening where it will be inserted and the cutting is done 15 that secures the zipper in the correct position in the area, ensuring the zipper is aligned, neat and flawless. at least one zipper that allows it to be integrated into the fabric in this way. It is characterized by having an ultrasonic welding unit (B6, B7).

5. According to Claim 1, there is a garment bag production line, and the products placed inside the garment bags... to create a transparent window area so that it can be seen from the outside; at least one facade cutting unit (B1) and at least 20 that place transparent window material in this opening. characterized by containing a pocket bonding (window insertion) unit (B3). is being done.

6. According to Claim 1, a garment manufacturing line capable of producing different cutting geometries. to enable independent control of each other along the line; 25 For the creation of the product form, straight and oval cuts must be made separately. at least one horizontal bonding pattern roller (C3) and at least one cutting that allows pattern roller unit (C7) and at least one cutting pattern counterprint roller (C8) 7. According to Claim 6, it is possible to produce different forms of garment bags on the same production line. to ensure that it can perform both straight and oval cuts. 30 characterized by the cylinder located in the aforementioned cutting unit (C3) that is configured. is being done.

8. According to claim 1, a garment manufacturing line, the rotational speed of the drive elements synchronized with the linear advancement speed of the production line For the full-time compatibility of the structured cutting and welding processes; horizontal cylinder 17 by including the gluing mechanism (C4) and the cutting movement mechanism (C6) It is characterized by...

9. According to Claim 1, the window material must be applied to the fabric quickly, cleanly and durably. For integration; PVC-based transparent window material is ultrasonically welded. PP-PVC-POP 5 configured to be fixed to the pocket opening using this method. It is characterized by the Pocket Opening, Attaching and Zipper Assembly Intermediate group (B). It is defined by being.

10. The invention involves sewing using non-woven or similar flexible textile materials. without requiring ultrasonic welding technology, roll feeding, tension adjustment, 10 zipper assembly, window insertion and form cutting operations are performed on a single line. a fully automated method of gamboc production mentioned in claims 1-9 Its distinguishing feature is that it includes the following steps: - Fabric unwinding from the bottom and top rolls (A1, A4) (Figure 1) layers, edge control units (A2, A5), tension control units (A3, 15 balancing with A6) - Fabrics arriving balanced and evenly; product tension control unit The transfer of data to the pocket cutting unit (B1) as a result of the triggering of unit 1 (B11), - After the final alignment is done in the pocket alignment unit (B2) Pocket alignment unit (B2) of PP-PVC-OPP-Gelatin materials 20 combining, - Zipper gluing, cutting and ultrasonic welding unit (B12, B13) by adding a zipper, - Transparent in pocket cutting unit (B1) and pocket (window) gluing (B3) units Completion of window operation, 25 - Then horizontal gluing, cutting and product output group (C) Creating the product's form.

11. The invention involves sewing using non-woven or similar flexible textile materials. without the need for ultrasonic welding technology, roll feeding, tension adjustment, zipper 30 Assembly, window insertion, and form cutting processes are all performed on a single line, fully automatically. The method of producing gamboc mentioned in claims 1-9, which is characterized by: This includes the following steps: 18 - Product length for Gamboç is the size specified by the user. adjustment, for the product moving evenly on the horizontal axis, the neck is entered into the system. preparation of height measurement, - Product length pulling mechanism (C1) driven by servo motors, Pulling the fabric towards the unit by the length of the product, 5 - Fabric, measured to the appropriate size for the unit; horizontal adhesive pattern rollers. (C3) section should be advanced towards and at this point, horizontal gluing movement should be made. horizontal bonding pattern rollers (C3) are pulled via the mechanism (C4) its movement on the fabric, - Special pattern on cylinder 10 with ultrasonic transducer and welding system (C2) and rounded edges, gluing and modeling-shaping process completion.

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