LASER PROJECTION-ASSISTED CONSTRUCTION MANUFACTURING PARTS POSITIONING SYSTEM

Abstract

This invention relates to an integrated laser projection-assisted structural component positioning system consisting of a design interface, data conversion module, control unit, and projection components. It enables the transfer of design data from a computer-aided environment to the production environment in steel structure manufacturing processes, projecting geometric and positional information onto the production surface as a two or three-dimensional spatial positional reference using a light-based projection method.

Description

LASER PROJECTION-ASSISTED CONSTRUCTION MANUFACTURING PARTS LOCATION DETERMINATION SYSTEM This invention enables the transfer of design data into the production environment during steel structure manufacturing processes. geometric and spatial models created in a computer-aided environment for the purpose of transferring them. The projection of information onto a production surface using a light-based projection method in two or three dimensions spatially. design interface, data conversion module that enables the location to be reflected as a reference, An integrated laser projection system consisting of a control unit and projection components. It relates to the positioning system of construction manufacturing parts. STATE OF THE ART In steel structure production; load-bearing pipes, profiles, main chassis or main load-bearing profiles. The positioning of the mounting plates and support parts that will be placed on top, in general Production is carried out based on manual measurement and marking methods. Personnel, using measuring instruments, squares, gauges and marking tools, as specified in the technical drawing. It attempts to determine a location close to the points, and the source process uses this determination. It is done in accordance with this. Positioning in these applications; • Measurement accuracy, • Operator's experience, • Project reading comprehension skills, • Accuracy of the marking method It is dependent. Errors are higher, especially at sensitive angle or multi-faceted connection points. This can be determined by the repeating rate. Manual determination of the part to be welded to the surface. Its location cannot be directly visually represented before production. Therefore, in steel structure production, the technical data designed on the computer... transfer to the machining surface, visualization of the welding point by the operator before processing. 1 Verification and applications for instant matching between drawings and physical surfaces. It is limited. THE SUBJECT OF THE INVENTION: ADVANTAGES OF THE SYSTEM The system described in this invention addresses all the aforementioned shortcomings and existing disadvantages. laser projection-assisted technology that eliminates these obstacles and provides numerous additional advantages. It relates to the positioning system of construction manufacturing parts. The distinctive feature of the system described in the invention is the representation of technical drawing data in two and three dimensions. by projecting the projections onto the work surface as an optical reference, the operator enabling visual linear orientation in complex geometries Minimizing positioning errors and eliminating the need for templates, gauges, or measurements. It is characterized by a laser projection unit that enables it to increase production speed by eliminating the need for other methods. It is done. The distinctive feature of the system described in the invention is that the laser projection unit is used for processing. by moving around the existing construction work area, finding the appropriate working point It includes a laser projection line that allows for coordinated determination. The distinctive feature of the system described in the invention is that the operational steps carried out in the field... control, sequential command management, and the ability to intervene in the process via the user interface. This ensures that production processes operate at the same standard, independently of different operators. The PLC command screen makes execution possible and does so with computer assistance. It includes. The distinctive feature of the system described in the invention is that CAD-based design files are ready for production. Converting it into a usable format, and transferring revision information to the field without delay. and centralized management of production decisions while protecting data integrity It provides mainframe hosting. 2 The distinctive feature of the system described in the invention is its suitability for high tonnage or large volume applications. In order to allow intervention on different surfaces of the constructions during the production process a system that provides controlled, positionable and precise angular positioning capabilities within this scope, production data processed by the main computer is transmitted via the communication port. As a result of the commands transmitted to it via PLC control, the projection unit This allows the projected positional references to be directed to the appropriate surface of the construction. The integrated structure's projection output performs angular movement in a way that allows it to recognize the object. laser-based position representation operator by enabling linear mapping of the physical surface a rotator that allows it to be applied in the most ergonomic and accessible position. It includes. The distinctive feature of the system described in the invention is that the laser projection data is displayed on the physical surface. Detecting spatial reference points in order to match them with the correct location, Compensation for deviations caused by positional changes in the construction and laser Target detection points that ensure dynamic maintenance of projection accuracy. It includes. The distinctive feature of the system described in the invention is the design environment, control unit, and laser. By providing stable and reliable data communication between the projection module and the rotator, the command to guarantee transmission continuity and uninterrupted up-to-date data during production It has a communication port that allows the transmission of information. DESCRIPTION OF THE INVENTION'S SYSTEM The working method of the system described in the invention is illustrated with drawings, and this diagram... The definition is as follows. Figure 1: Perspective of a laser projection-assisted construction positioning system. general appearance Figure 2: Integrated overview of the laser projection line and laser projection unit. 3 Figure 3: General overview of the main computer, PLC command screen, and communication port integrated. Reference numbers of the parts mentioned in the figure and constituting the system described in the invention. It is as follows. 1- Laser projection unit 2- Laser projection line 3- PLC command screen 4- Mainframe 5- Rotator 6- Target detection points 7- Communication port THE WORKING PRINCIPLE OF THE INVENTIONAL SYSTEM The system described in the invention involves generating design data in a computer environment and the main It starts working by processing on the computer (4). The main computer (4) uses CAD-based design. by converting the files into a form that can be used in the production field, geometric projections, location It generates data packets containing references and processing sequences. These data packets form the system's backlog. The commands are transmitted to the PLC command screen (3), which acts as the basic control unit. PLC command screen (3), by converting the data transferred to it into operational steps, it processes at the command level. It prepares the system, arranges the process sequence, and manages the process based on user input. These commands, processed by the PLC command screen (3), are transmitted through the communication port (7). The communication port (7) transmits the command to the mechanical motion components of the system. by providing stability, lag-free data transfer and simultaneous operation between components. It ensures the overall coordination of the system. Transmitted via communication port (7) Positioning commands are processed by the rotator (5) and converted into physical motion output. It is transformed. 4 Rotator (5) rotates the construction parts subject to production on the system. It is the mechanical component that enables rotation on the axis. The product is rotated by a rotator (5) before processing. It is placed on top of it, thus making different surfaces accessible in terms of production. It is possible. The rotator (5) allows precise adjustment of the angular position of the product. By providing this capability, it allows the projection outputs to be directed to the appropriate surface. This mobility, Production ergonomics and accuracy, especially in large-volume or multi-surface constructions. It plays a critical role in this regard. Directing the laser projection unit (1) to the correct position on the product surface Target detection points (6) are used as a positional reference for target detection. Reference points (6), defined by the system and located on the product. points that ensure the laser projection unit (1) output matches the physical surface. It establishes spatial reference points. These points reflect the complexity of the product geometry, It allows the detection of deviations caused by factors such as changes in surface position. It recognizes and enables the system to perform dynamic verification. The projection process is performed by the laser projection unit (1). Laser projection unit (1) processes two or three-dimensional positional references transferred from the design. It optically reflects the image onto the surface, allowing the operator to position the parts correctly. The laser projection unit (1) does not only project to a fixed point; the system In line with linear positioning needs, the laser projection line (2) is advanced on the linear positioning needs. It moves in the reverse direction. The laser projection line (2) goes to the laser projection unit (1) It is a guide platform that provides controlled movement along a linear axis and the product surface. It enables access to different regions. While the laser projection unit (1) moves along the laser projection line (2) It optically detects the target detection points (6) and the physical surface of the point to be processed. It determines its position on the surface. Thus, the transition rotator (5) between surfaces on the product Access to different points on the surface is provided by the laser projection line (2) and This two-axis movement capability is achieved with the projection unit (1). This capability allows for the projection of complex geometries. This enables processing with precise accuracy. When all components work together, the system is processed by the host computer (4). The data is managed in a coordinated manner via the PLC command screen (3), communication The angular movement is transferred to the machine components via port (7) by the rotator (5). created, linear positioning is provided with laser projection line (2) and target A closed-loop control in which optical matching is performed via sensing points (6) It creates an integrated architecture. This integrated structure eliminates the need for manual measurement and template use. By eliminating these errors, it minimizes production defects, provides operator-independent standardization, and protects steel. It offers high accuracy, speed, and efficiency in construction manufacturing. 6

Claims

1. This invention relates to laser projection-assisted construction component positioning. The innovation in the system is its feature; laser projection unit (1), laser projection line (2), PLC command screen (3), main computer (4), rotator (5), target detection points (6) and communication It is characterized by its port (7).

2. Location of laser projection-assisted construction components mentioned in Claim 1. The innovation in the determination system is its feature: two and three-dimensional technical drawing data. by projecting the projections onto the work surface as an optical reference, the operator enabling visual linear orientation in complex geometries Minimizing positioning errors and eliminating the need for templates, gauges, or measurements. It includes a laser projection unit (1) which enables it to increase production speed by eliminating the need for laser projection.

3. Location of laser projection-assisted construction components mentioned in Claim 1. The feature of the determination system is that the laser projection unit (1) will be processed. by moving on the construction work area, finding the appropriate working point laser projection line (2) which allows it to determine in a coordinated manner It includes.

4. Location of laser projection-assisted construction components mentioned in Claim 1. The innovation in the determination system is its feature; the operational steps carried out in the field control, sequential command management, and the ability to intervene in the process via the user interface. This ensures that production processes operate at the same standard, regardless of different operators. PLC command screen (3) which makes it possible to execute and does so with computer support It includes.

5. Location of laser projection-assisted construction components mentioned in Claim 1. The innovation in the design system is its feature: CAD-based design files for production. 7 Converting it into a usable format, and transferring revision information to the field without delay. and centralized management of production decisions while protecting data integrity The host computer (4) that provides this.

6. Location of laser projection-assisted construction components mentioned in Claim 1. The designation system is innovative and its characteristic feature is high tonnage or large volume. In order to allow intervention on different surfaces of the constructions during the production process a system that provides controlled, positionable and precise angular positioning capabilities within the scope of the communication port (7) of the production data processed by the main computer (4) As a result of the commands transmitted to it via PLC controlled commands, the projection unit (1) position references reflected by the appropriate surface of the construction an integrated structure that allows for angular movement in a way that enables its orientation Laser-based positioning enables linear matching of projection output with the physical surface. the demonstration can be performed by the operator in the most ergonomic and accessible position It includes a rotator (5) which allows 7. Location of laser projection-assisted construction components mentioned in Claim 1. The innovation in the determination system is its feature: the accurate representation of laser projection data on the physical surface. Perceiving spatial reference points in order to match the location, the construction Compensation for deviations caused by position changes and laser projection. It includes target detection points (6) which ensures the dynamic preservation of its accuracy.

8. Location of laser projection-assisted construction components mentioned in Claim 1. The design system is innovative and features include: design environment, control unit, and laser projection. By providing stable and reliable data communication between the unit (1) and the rotator (5), command transmission to guarantee continuity and the uninterrupted transfer of up-to-date data during production. It has a communication port (7) which allows communication. 8