SEQUENTIAL PACKAGING SYSTEM WITH ROBOTIC ARM INTEGRATED INTO A VERTICAL PACKAGING MACHINE.

Abstract

This system relates to a packaging system (1) which enables products (13) carried on a conveyor (3) to be picked up by a robotic arm (4) and placed into a package (14) created by a vertical packaging machine (2). The system includes a conveyor (3) carrying products (13), a robotic arm (4) positioned to pick up the products, a gripping element (5) at the end of the robotic arm (4), a product dispensing zone (7), a vertical packaging machine (2) and a control unit (12). The robotic arm (4) is operated to dispense products (13) in different orientations during successive dispensing operations as it places them sequentially into the package (14). In this way, products (13) are placed in a more balanced and orderly stacking structure within the package (14). This design prevents products from being haphazardly placed inside the package, improves internal packaging organization, and makes the packaging process more controlled and repeatable.

Description

1 TARIFF SEQUENTIAL PACKAGING WITH ROBOT ARM INTEGRATED INTO A VERTICAL PACKAGING MACHINE. PACKAGING SYSTEM TECHNICAL AREA 5 The invention relates to the technical field of packaging machinery, more specifically carrots. pumpkins, radishes and similar products that are elongated or have a specific geometric shape (Preferably vegetables, fruits, etc.), are picked up with the help of a robotic arm and directed in a specific direction. transferred to the vertical packaging machine in a sequential manner and placed inside the packages. It involves a vertically integrated packing system with a robotic arm that enables its placement. 10 The invention addresses irregular feeding of products in food processing and packaging lines. orientation difference, random falling into the package, products getting stuck, cross-sectional Addressing technical issues such as positioning and reduced packaging efficiency a machine consisting of mechanical, electronic and automation components It offers an integrated system created with its own structure. 15 STATE OF THE ART Classic vertical packaging lines used for product (preferably vegetable, fruit, etc.) packaging. In packaging machines, products are often packed in vibrating chutes, belts, hoppers, or free-standing conveyors. They are conveyed to the packaging area via drop-based feeding mechanisms. This 20 Since the products in the structures generally move in a random position, especially carrots, zucchini, vegetables that grow lengthwise or are prone to intertwining, such as eggplant and radishes (preferably It becomes difficult to arrange vegetables, fruits, etc. neatly inside the package. In known systems, when products are dropped into the hopper in bulk, the product axes They can remain at different angles relative to each other; some products can be in a horizontal or diagonal position. 25 This can allow it to pass through, which can create problems in sealing the package. This can lead to product crushing or unwanted irregularities in the packaging. It creates an appearance. Visual merchandising is especially important for retail sales. In the applications it carries out, this situation negatively affects the quality standard. In addition, differences in product dimensions and surface slipperiness in classic systems, 30 Due to curvature and natural shape variations, products cannot be delivered in the desired order and quantity. Packaging becomes difficult. Manual assembly processes require labor. this increases costs, makes hygiene control more difficult, and at high line speeds. It does not offer a sustainable solution. 2 Therefore, products with long or semi-long geometries (preferably vegetables, fruits) (etc.) able to perceive and comprehend them individually, align them in a specific direction, and in advance capable of transferring the goods to the packaging machine in a specified quantity and order, thus packaging The need for an integrated system that ensures the products inside are placed in an orderly fashion. There are 5. THE TECHNICAL PROBLEM TO BE SOLVED The technical problem that we aim to solve with the new system we have introduced is: Products (preferably vegetables, fruits, etc.) are placed irregularly, on top of the vertical packaging machine. Product jamming caused by feeding over or across the top, incorrect 10 Problems include inaccurate packaging, product damage, low production efficiency, and loss of visual quality. The goal is to resolve their problems. In addition, another technical problem that needs to be solved is the different sizes and the form of products (preferably vegetables, fruits, etc.) requiring manual intervention without being taken, directed, sorted and packaged in a controlled manner 15 by abandoning a more stable, repeatable and hygienic packaging system It is the process of obtaining it. Another technical problem is the continuous operation of the vertical packaging machine. The robotic arm and the product feeding unit are synchronized to match the rhythm. the operation and the target number of products per package is correctly 20 It is placement. A BRIEF DESCRIPTION OF THE INVENTION The invention describes a system for transporting goods (preferably vegetables, fruits, etc.) on a conveyor belt. Picked up and aligned by the robotic arm and packaged by the vertical packaging machine 25 a method that ensures the items are placed within the created package according to a specific arrangement logic It is a system. The system described in the invention consists of at least one product conveyor, At least one robotic arm that picks up products from the conveyor, with a gripper at the end of the robotic arm. element, a drop zone that ensures products are placed inside the package in a controlled manner, 30 Package forming vertical packaging machine, arranges products in rows and layers within the package. automation unit that manages the placement of the elements in a way that will form a defined sequence It includes a control mechanism that ensures the packet is closed when the specified number is reached. 3 In the system, products are arranged on the conveyor in a way that allows the robotic arm to reach them. The process progresses as follows: the robotic arm picks up these products and places them into the package in a controlled manner. when releasing, the product orientation during the releasing process will preferably be one forward and one reverse. This is how it is modified. This ensures that the rows stacked on top of each other within the package are more balanced. and occurs regularly. In automation, predefined quantity and / or 5 When the specified number of rows is reached, the vertical packaging machine closes the package and sends it to the exit. It provides. This design prevents products from being randomly piled inside the package. Packaging is being improved and products in different forms (preferably vegetables, fruits, etc.) packaging in a more standard and commercially preferable way 10 is provided. LIST OF FIGURES Figure 1: General view of the robot arm integrated vertical packaging system. Figure 2: General view of the robot arm integrated vertical packaging system 15 Figure 3: Detailed view The Correspondences of the Numbers Shown in the Figures 1. Packaging system 2. Vertical packaging machine 20 3. Conveyor 4. Robotic arm 5. Gripping element 6. Product receiving area 7. Product drop-off area 25 8. Packet forming tube 9. Film feeding unit 10. Longitudinal bonding area 11. Transverse closing jaws 12. Control unit 30 Product 13 Package 14 4 DETAILED DESCRIPTION OF THE INVENTION The system in question is a packaging system (1) and the products (13) are one by being transported over the conveyor (3) and picked up by a robot arm (4) and a vertical a specific arrangement inside the package (14) created by the packaging machine (2). 5 refers to an integrated machine structure that enables placement according to its arrangement. is doing. Within the system, the products (13) flow on the conveyor (3) in a specific flow The products are moving in an orderly fashion and within reach of the robotic arm (4). (3) By progressing in a sequence, no additional selection or direction determination is possible. an arrangement that can be taken directly by the robot arm (4) without the need for a system 10 This structure ensures the mechanical simplification of the system and its operation. This helps to increase its reliability. Thanks to this structure, products are prevented from being placed randomly inside the package, a more balanced and orderly way by placing products in alternative orientations A stacking structure is obtained, thus making more efficient use of the package volume and 15 Possible jamming, irregular placement, and line stoppages that may occur during the packaging process. By reducing the number of items, the stability and repeatability of the packaging process are increased. The robot arm (4) takes the products (13) that come in front of it on the conveyor (3) in order. It is positioned in such a way that the gripping element (5) located at the end of the robot arm (4), Designed in accordance with the physical structure of the product (13) and without sliding the product and 20 It is capable of holding without causing damage. Gripping element (5), mechanical gripper, It can be implemented as a pneumatic gripper or a vacuum gripper. Robot arm (4), Taking the product (13) from the product receiving area (6) and releasing the product with a controlled movement It carries to the region (7). Product release area (7), 25 by vertical packaging machine (2) It is positioned to correspond to the top of the generated package (14). The vertical packaging machine (2) receives the packaging through the film feeding unit (9). by shaping the material around the packing tube (8) into a tube form bringing about, forming a longitudinal closure in the longitudinal bonding area (10) and The bottom and top closing operations of the package (14) are performed with the transverse closing jaws (11) 30 It is carrying out. In the system in question, the robotic arm (4) puts the products (13) into packages (14). Instead of leaving them randomly, it arranges them according to a specific sequence logic. This products in the arrangement (13), preferably in a straight and reverse orientation one after the other. is positioned. The orientation of the robot arm (4) in each positioning movement Thanks to the change, among the products that overlap in the package (14) A balanced stacking structure is achieved. After one product (13) is placed upright, the next product (13) is placed upside down. placement in an orientation, especially where one end is geometrically different from the other 5 In products, it ensures that the layers stacked on top of each other balance each other out. This In this way, one-sided stacking, void formation and irregularity occur within the package (14). The settlement is significantly reduced. At the same time, the products are (13) parallel and The streamlined appearance is improving and the package volume is being used more efficiently. The control unit (12) is located between the robot arm (4) and the vertical packaging machine (2) 10 It is the main element that ensures the synchronization of work. This control unit (12) the number of products to be placed in the package (14) and to be created in the package The number of rows can be predetermined. The robotic arm (4) can be adjusted according to these settings. placing the products (13) one after another into the package (14) and layering them inside the package It forms a structure. 15 During the placement of the products (13) into the package (14), the robot arm (4) between the movements and the working cycle of the vertical packaging machine (2) Timing coordination is ensured. This prevents products from being left at the wrong time. situations such as it getting caught in the sealing area or getting stuck in the package opening is being blocked. 20 Products (13) placed inside the package (14) in predetermined quantity and / or when it reaches the number of rows, vertical packaging by the control unit (12) The shutdown command is transmitted to the machine (2). Upon this, the transverse shutdown The jaws (11) engage to close the top of the package (14) and the packaging The process is nearing completion. 25 Thanks to this structure, the products (13) fall randomly into the package (14). This prevents and ensures controlled, orderly, and repeatable placement. This placement operation performed with the robotic arm (4) eliminates manual intervention. reducing, increasing production efficiency and standardizing packaging quality It brings. 30 The system in question is for products that are in a long or semi-long form. Suitable for use in packaging, control unit for different product types (12) It can be easily adapted through adjustments made via the system. 6 In the application example of the system in question, the products (13) conveyor (3) The robotic arm moves in a single file, following one another. (4), gripping element (5) of products (13) that enter the access area on the conveyor (3) They receive them one by one through this method. The robot arm (4) carries the product (13) it picked up to the product dispensing area (7), vertically 5 open package (14) formed by packaging machine (2) It puts it inside. The first product placed (13) is in a certain orientation (straight). After placement, the robot arm (4) moves the next product (13) in the reverse direction. It places. This process is continued sequentially and a package (14) is placed inside. The arrangement is such that one row is straight and the other is reversed. 10 During this placement process, the products (13) are stacked on top of each other in the package (14). It creates queues in the following order. Each queue is within the automation system. It is created according to the predetermined number of products. The robot arm (4) is this number Product placement continues until completion. Once the specified number is completed, the next row is started and the same 15 A layered structure within the package (14) by applying placement logic is created. In this way, a regular, balanced and repeatable one is created within the package (14). A stacking structure is obtained. The total number of sequences set in advance via the control unit (12) When reached, the closing cycle for the vertical packaging machine (2) is started. 20 In this context, the transverse closing jaws (11) come into play and the top of the package (14) The closing and packaging process is complete. After the packaging process is completed, the vertical packaging machine (2) is new. to move to the next cycle to create a package and by the robot arm (4) The product placement process is repeated in the same way. 25 Thanks to this application, the products are not randomly placed into (13) packages (14), in a specific order and creating a balanced stacking structure They are positioned. Especially by alternating between upright and upside-down placement, the products are positioned accordingly. Gaps are reduced and the package layout is significantly improved.

Claims

7 REQUESTS 1. Products (13) carried on conveyor (3) are picked up by robot arm (4) 5 into the package (14) created by a vertical packaging machine (2) a position that enables placement and is positioned to receive the products (13) The robotic arm (4) is designed to place the products (13) into the package (14). a packaging system (1) which includes a product drop-off area (7), and its feature is; placing the products (13) consecutively into the package (14). with a control unit that will leave it in different orientations in its operations (12) 10 It is characterized by containing at least one robotic arm (4) that is controlled and operated.

2. Packaging system according to claim 1, its feature is; products (13) conveyor (3) at least one robot arranged to pick them up one by one in sequence It is characterized by containing arm (4).

3. Packaging system according to claim 1, its feature is; product drop-off area (7), 15 It is arranged to be aligned with the packet-forming pipe (8).

4. Packaging system according to claim 1, its feature is; robot arm (4), products (13) Placement operations into the package (14) using the vertical packaging machine (2) It is designed to be compatible with the work cycle.

5. Packaging system according to claim 1, its feature is; robot arm (4), products (13) 20 by changing the orientation of the products relative to their long axis when placing them It is about operating in a way that will enable placement in orientations.

6. According to claim 2, the robot arm (4) has the following features; the gripping element (5) is mechanical, It can be pneumatic or vacuum in design. 30