AN AUTOMATIC GLUING MACHINE

Abstract

The invention relates to an automatic gluing machine installed at the end of a pipe production line to enable the automatic gluing of caps onto the ends of plastic pipes used in irrigation systems. This machine comprises a corrugated pipe line, a corrugated cap line, cap gripping units, a rubber clamping system, a pipe end detection sensor, a semi-automatic sizing system, a control panel with a display screen, and an automatic loading system.

Description

1 TARIFF AN AUTOMATIC GLUING MACHINE Technical Field to Which the Invention Relates 5 The invention concerns a production line for fitting caps to the ends of plastic pipes used in irrigation systems. finally with an automatic gluing machine that enables automatic gluing. It is related. Prior knowledge of the art related to the invention. For attaching caps to the ends of plastic pipes used in irrigation systems. Current practices generally involve separating the products coming out of the pipe production line into a different section. The acquisition, here manually using external machinery and human power, title 15 the gluing process is carried out and then the products are sent to the packaging section. It is based on the principle of sending each pipe from the end of the production line to the end of the production line. The picking and gluing process requires at least two people, necessitating additional labor in the production process. This necessitates additional operational steps. In machines developed to maintain the production line structure within the scope of current technology, speed is key. There are various shortcomings in terms of land occupation and product transportation, especially in production. due to the extensive mechanical structures of the known machines that were attempted to be placed at the end of the line Their implementation becomes difficult at the end of the production line, therefore the products are again placed in a separate area. It needs to be moved. In addition, time-consuming processes such as heading alignment and 25 Delays caused by mechanical transmission systems necessitate synchronized operation with the production line. This makes things more difficult. Also, the process of receiving, transporting, and packaging the products that come out... Transferring the data also presents a separate technical problem in existing systems. Furthermore, in known applications in the literature, 30 are regularly applied to the adhesive area of ​​the headings. A header line that enables transport detects the pipe end and performs the gluing process. A sensitive pipe end detection sensor grips the nozzle without causing physical damage. A rubber squeezing system that applies friction action allows for quick adaptation to different pipe sizes. This semi-automatic sizing system ensures that the finished products move forward without disrupting the line layout. an integrated transport structure that enables the transfer of goods together and in an integrated manner 35 This cannot be presented. Therefore, the current technique involves the production of fittings for the ends of plastic pipes. 2 at the end of the line, without disrupting the line structure, without needing additional manpower, and without compromising production. It is insufficient in terms of ensuring adhesion without affecting the speed. In conclusion, all the problems mentioned above necessitate an innovation in the relevant technical field. It has made it mandatory. 5 Purposes and Brief Description of the Invention The present invention aims to eliminate the aforementioned disadvantages and to contribute to the relevant technical field. To introduce new advantages, 10 is attached to the ends of plastic pipes used in irrigation systems. a system that enables the caps to be automatically glued at the end of the pipe production line It relates to an automatic gluing machine. The invention describes the production line for the cap gluing process. its structure is preserved, without the need for external manpower, and independently of the production process. The aim is to carry out the process without the need for transportation to a separate area. The purpose of the invention is to eliminate the manual process of attaching the caps in a separate section as in existing applications. additional labor requirements resulting from its implementation, loss of speed, space occupation, title alignment challenges, operational burden during product transportation and production line By eliminating synchronization problems, it works like a part of the production line. The worker can perform the capping process in 20 seconds without affecting production speed and occupying minimum space. The aim is to provide an automatic gluing machine that accomplishes this. Furthermore, another aspect of the invention... Its purpose is to ensure the aligned application of the caps and the precise fixing of the pipe ends. the heads should be applied to the pipes with friction without damaging them, quick adaptation to different pipe sizes and the final bonding process is completed. The goal is to enable the products to be moved forward without disrupting the production line. 25 For this purpose, the invention involves attaching plastic pipes coming from the production line to the bonding area. transferring at least one hair conduit pipeline, carrying at least one hair conduit pipeline to the bonding area of ​​the caps applying the gutter header line to the opposite ends of plastic pipes by gripping the heads. at least two head clamping units moving vertically on a movable rail, these 30 header gripping units positioned on and / or mechanically connected to them at least one rubber squeezing system, at least one pipe end detection sensor, an adjustable semi- automatic sizing system, at least one adjustable control panel and preferably an operating system. It includes an automated loading system for transporting the finished products. 35 Accordingly, the innovation involves attaching caps to the ends of plastic pipes on the production line. Finally, hair transfer through the groove, cap gripping, rubber tightening, pipe end fixing, semi- 3 automatic sizing, user-controlled panel management, and finished product dispatch functions It contains an integrated structure that brings together all the components within the same machine. Thus, production synchronized with the line, takes up minimum space, improves header alignment, and an automatic adhesive that allows caps to be applied to pipe ends without damaging them. The process is carried out. In addition, thanks to the optical sensor and the movable carrier mechanism, 5 The sensor is protected, and thanks to the semi-automatic sizing system, it is suitable for different pipe lengths. Quick adaptation is ensured, and thanks to the automated loading structure, the counting of final products and Transportation is made easier. Definitions of Figures Illustrating the Invention 10 Figure 1 shows the general view of the automatic gluing machine that is the subject of the invention. Figure 2 shows the end section of the automatic gluing machine that is the subject of the invention. User interface control panel, rubber clamping system and pipe end detection sensor 15 It has been shown. Figure 3 shows the rubber located at one end of the automatic gluing machine, which is the subject of the invention. A perspective view of the clamping system and the pipe end detection sensor is provided. Figure 4 shows the corrugated pipe line used in the automatic gluing machine that is the subject of the invention. A perspective view is provided. Figure 5 shows the automatic loading mechanism in the automatic gluing machine that is the subject of the invention. A perspective view of the system is given. 25 Figure 6 shows the front view and operating screen of the automatic gluing machine, which is the subject of the invention. Control panels are shown. Figure 7 shows the semi-automatic sizing 30 located in the automatic gluing machine that is the subject of the invention. A perspective view of the system is given. Figure 8 shows the head gripper located in the automatic gluing machine that is the subject of the invention. A side view of the unit is given. 35 Figure 9 shows the head gripper located in the automatic gluing machine that is the subject of the invention. Another view of the unit is given. 4 Figure 10 shows the head gripper located in the automatic gluing machine that is the subject of the invention. A perspective view of the unit in relation to its bonding area is given. Figure 11 shows the automatic gluing machine that is the subject of the invention, specifically the head gripping unit 5. The diagram shows the wheels positioned beneath the movable carrier section. Descriptions of the Elements / Parts / Components Constituting the Invention To better explain an automatic gluing machine developed with this invention, 10 The elements shown in the figures are numbered, and the corresponding information for each number is given below. It has been given. AA Automatic gluing machine 1. User interface management panel 2. Rubber squeezing system 3. Pipe end detection sensor 4. Hair trough pipeline 5. Automatic loading system 6. Semi-automatic sizing system 7. Hair groove header line 8. Head gripper unit 9. Wheel y. Vertical axis Detailed Description of the Invention In this detailed description, the subject of the invention is an automatic gluing machine (A), only the subject of 15 with examples that will help to understand better and will not create any limiting effects. It is explained that the invention involves attaching plastic pipes to the ends of pipes used in irrigation systems. The headings are placed at the end of the pipe production line, preserving the line structure and without external manpower. It relates to a machine structure that enables adhesion without the need for additional materials. The aforementioned The machine is arranged to operate as part of a production line. Thus, heading 20 The bonding process is carried out without the need to transfer it to a separate area. Furthermore, the production... It is possible to maintain the speed of the process and occupy a minimum amount of production space. is happening. Referring to the figures; an automatic gluing machine (A), at least one user screen management panel (1), at least one rubber clamping system (2), at least one pipe end detection sensor (3), at least a hair chute pipeline (4), preferably an automatic loading system (5), a semi-automatic sizing system (6), at least one hair groove head line (7), positioned at opposite ends It includes at least two head grip units (8) and multiple wheels (9). The aforementioned 5 Automatic gluing machine (A) attaches to the ends of plastic pipes coming off the production line. as an integrated system that enables the automatic application of headings It is structured in such a way as pipe handling, head handling, head gripping, and head clamping. Pipe end detection, size adjustment, user control, and final product dispatch are all performed within the same machine. This is being implemented. Furthermore, the system must operate in an integrated and synchronous manner with the production line. 10 is provided. The invention includes a control panel (1) that enables the operator to control the machine. It is configured as a user interface. The aforementioned user interface is the administration panel. (1) pipe counting, memory saving, machine stop and start, speed adjustment, 15 Inverter settings, PLC settings, and fault reporting – preferably at least one panel control setting. All of them are implemented. In a configuration, the usage screen management panel (1), It is designed as a touchscreen operator panel. Preferably, each header. The adhesive system includes a touch-sensitive operator panel. Thus... User-friendly control of machine settings and operating status 20 This is provided. In addition, the operator has overall system control through a single interface. It is possible to carry it out. In the invention, the pipe end detection sensor (3) is located in the gluing area and from the production line. It is designed as a sensor that detects the end position of the incoming plastic pipe. 25 The aforementioned pipe end detection sensor (3) is configured as an optical sensor. pipe end detection sensor (3) in configuration, residual materials formed during gluing a measurement on a movable carrier mechanism to protect it from external factors. It is adjustable so that it can be moved between its position and a protection position. This Thanks to its design, the sensor is activated when a measurement is needed and turns off when no measurement is required. and is therefore placed in a protective position. Thus, the end of each pipe coming out of production This ensures accurate detection. It also extends the sensor's lifespan. It is possible to extend its lifespan and reduce failures caused by external factors. In the invention, the hair groove pipeline (4) is used to bond the plastic pipes coming out of the production line. 35 It is structured as a transportation line that enables the transfer of goods to the region. The aforementioned Hair groove pipeline (4), pipe bonding by gravity without energy demand 6 It is adjusted to transfer to the region. Therefore, the hair trough pipeline (4) has an additional from the end of the pipe to the bonding area without the need for a mechanical transmission mechanism This makes it possible to redirect the pipe coming out of the production line. It is implemented with a simple and low-energy required structure. Furthermore, it increases the production speed. Additional transport stages that cause a drop are being eliminated. 5 In the invention, the hair groove head line (7) is the headers to be applied to the ends of plastic pipes. as a header feeding structure that enables the transfer to the bonding area It is arranged. The aforementioned hair groove head line (7) is a structure fed by a band. It is formed in this way. Hair groove head line (7), 10 to the head bonding area. It is configured to align during transport. This allows the headings to be attached. Beforehand, the head is delivered to the appropriate positioning of the gripping units (8). Thus The heads can be moved to the mounting area with a single movement. Additionally, the head... Thanks to its alignment, leaks can occur during end-user assembly in the field. It is possible to reduce their problems. 15 In the invention, the header gripping units (8) carry the headers by the hair groove header line (7). as movable application units that grip and apply plastic to opposite ends of pipes It is structured. The mentioned head gripper units (8) are vertical on the movable rail. It is designed to move along the axis (y). In one configuration, the header grip is 20. The units (8) move linearly on a movable rail and have a working position. It moves vertically along the axis (y) between the waiting position. Each head grips unit (8) has at least one rubber unit positioned on it and / or mechanically connected. It has a clamping system (2). Thus, the head gripping units (8) can be used to remove the head. 25 They also provide the ability to move between different working positions. The system is designed to operate synchronously and repeatably. In the invention, the rubber clamping system (2) is located on the cap gripping units (8) and It is designed as a clamping subsystem that compresses the caps without causing physical damage. 30 The aforementioned rubber clamping system (2) will securely grip the caps and the pipe It is designed to apply friction based on rotation to its ends. Thanks to this design, the cap is fitted onto the end of the pipe with a controlled rotating motion, and The bonding process is completed precisely. The rubber clamping system (2) is attached to the head. It offers a non-damaging contact structure and also provides 35 during bonding. It also helps to reduce the negative effects of the waste materials generated. 7 This makes it possible to connect the fittings to the pipe in a perfectly fitting manner. Furthermore... This results in a secure head holder system that can be used trouble-free for many years. The invention includes a semi-automatic sizing system (6), with a head located at opposite ends according to the pipe length. an adjustment mechanism that allows adjustment of the gap between the clutch units (8) 5 It is structured as follows. The aforementioned semi-automatic sizing system (6) is used to size the pipe. the distance between the head grip units (8) so that they meet at opposite ends It adjusts. In one configuration, the semi-automatic sizing system (6) can fit from 2 to 32 meters. This will allow the opening to be adjusted according to the length of the pipes between them. It is adjusted accordingly. Thus, when the pipe length changes, the system quickly adapts to the new measurement. This is ensured. Furthermore, it adapts to customer requirements and different production dimensions. A flexible usage structure is achieved. In the invention, the wheels (9) are located on the lower wall of the movable carrier part of the head clamping unit (8). They are positioned in a mechanically connected manner. The mentioned multiple wheels (9), 15 Auxiliary movement that enables the head grip unit (8) to be movable These are the elements. These wheels (9) are on the rail and carrier structure of the movable carrier part. It supports its progress. Thus, the position change of the head grip unit (8) The movement is performed in a more regular and controlled manner. Furthermore, the mechanical system of the system... It is possible to reduce friction and increase motion stability. 20 In the invention, the automatic loading system (5) delivers the final products, after the gluing process is completed, to the future. shipping and / or loading of finished products onto a forklift or transport vehicle It is organized as a supply structure that provides. The final products produced at the end of the production process, one The conveyor belt system transmits the signal forward without disrupting the line structure. In one configuration, 25 automatic loading system (5), direct loading of the finished product onto transport vehicles It is designed to facilitate the counting and transportation of the final finished products. This is facilitated. In addition, further transportation and stacking operations are required after the production line. The need is being reduced. In the use of the invention, the plastic pipe coming out of the production line is primarily used in the hair corrugated pipe line (4) It is transferred to the bonding area via the hair groove header line. At the same time, the caps are attached to the hair groove header line. It is brought to the bonding area via (7). The pipe end detection sensor (3) is located on the pipe. It detects the tip position and, based on this information, the cap grip unit (8) and the rubber The clamping system (2) is activated. The head clamping unit (8) clamps the head, 35 to bring it to the appropriate position and friction action together with the rubber squeezing system (2). It is applied to the end of the pipe using [method]. If there is a change in the pipe length, it is applied semi- 8 The gap between units is readjusted with the automatic sizing system (6). Gluing The final products, once the processing is complete, are then sent to the forward conveyor line and / or automated loading. It is sent to the system (5). Thus, the production line of caps on the ends of plastic pipes Ultimately, it is implemented automatically. Furthermore, the entire process requires minimal space. The operation was carried out by maintaining the line of command and reducing the need for external manpower. 5 It is possible.

Claims

9 REQUESTS 1. The invention relates to attaching caps to the ends of plastic pipes used in irrigation systems. an automatic gluing machine (A) placed at the end of the pipe production line Feature; 5 • to transfer at least one plastic pipe from the production line to the bonding area at least one hair trough pipeline located (4), • The caps to be applied to the ends of the aforementioned plastic pipes should be glued to the adhesive area. at least one hair groove head line positioned to carry (7), • grasping the caps carried by the aforementioned hair groove cap line (7) the aforementioned 10 a movable rail positioned to be applied to opposite ends of plastic pipes at least two headers configured to move along the vertical axis (y). grip unit (8), • located on and / or on the mentioned heading grasping units (8) mechanically connected, the aforementioned caps are compressed into pipe 15 without causing physical damage. at least one rubber squeezing system (2) that applies friction action to the ends. • located in the bonding area to determine the end position of the aforementioned plastic pipes The area has at least one pipe end detection sensor (3), • positioned to align with opposite ends of the pipe according to the pipe length The aforementioned heading is a 20-degree adjustable distance between the gripping units (8). semi-automatic sizing system (6), • adjustable limiter to allow monitoring of machine settings and operating status. a minimal use screen management panel (1) It includes.

2. An automatic gluing machine (A) conforming to Claim 1, whose feature is; the mentioned use The screen management panel (1), pipe counting, memory saving, machine stopping and At least one panel for operation, speed adjustment, inverter adjustment, PLC adjustment and fault reporting. It is adjusted in a way that allows for control adjustment.

3. An automatic gluing machine (A) conforming to claim 1 or 2, whose characteristic is; as mentioned the user interface management panel (1), a touchscreen operator It includes a panel.

4. An automatic gluing machine (A) conforming to Claim 1, whose feature is; the aforementioned pipe end 35 the detection sensor (3) being an optical sensor and the residue formed during the bonding a movable carrier in such a way that the materials are protected from external factors. The device can be moved between a measurement position and a protection position. It is adjusted in this way.

5. An automatic gluing machine (A) conforming to Claim 1, whose feature is; the aforementioned hair groove the pipeline (4) places the plastic pipe coming out of the production line without energy demand 5 It is adjusted so that the adhesive is transferred to the bonding area by means of a pulling effect.

6. An automatic gluing machine (A) conforming to Claim 1, whose feature is; the aforementioned hair groove The header line (7) is a structure fed by a tape and the headers are glued It is configured to align when moving it to the region. 10 7. An automatic gluing machine (A) conforming to Claim 1, whose characteristic is; the aforementioned rubber The clamping system (2) will grip the caps without causing physical damage to the pipe ends. It is structured to apply friction based on rotation.

8. An automatic gluing machine (A) conforming to Claim 1, whose characteristic is; the aforementioned semi- Automatic sizing system (6) for pipes with lengths between 2 and 32 meters. the gap between the heading grip units (8) mentioned at opposite ends It is set in a way that allows for adjustment.

9. An automatic gluing machine (A) conforming to Claim 1, whose feature is the aforementioned heading. The clutch units (8) will move linearly on the movable rail and work so that it will move vertically along the axis (y) between its current position and a waiting position It is the structuring.

10. An automatic gluing machine (A) conforming to claim 1 or 9, whose characteristic is; mentioned mechanical on a lower wall of the movable carrier part of the head grip unit (8) connected, to ensure that the mentioned head grip unit (8) is movable It includes multiple wheels (9) positioned on it.

11. An automatic gluing machine (A) conforming to Claim 1, whose feature is; gluing process. a conveyor belt system to ensure the finished products are sent forward. and / or a device that enables the loading of finished products onto a forklift or a transport vehicle. It includes an automatic loading system (5). 35

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