DYNAMIC PRESSURE DOUGH ROLLING MACHINE

Abstract

The invention is a dynamic pressure dough sheeting machine comprising a rotating plate, pressure roller, power transmission system, carrier body, and centering guides, which enables the homogeneous thickness and uniform geometric form of thin dough products such as phyllo dough, flatbread, bazlama, tortilla, and similar products under controlled pressure; it relates to a semi-automatic dough processing system for the controlled rotation of the dough around its central axis, resulting in even thinning. Thanks to this invention, problems such as dough deviation from the center, uneven thinning, edge deformation, operator-induced errors, and production standardization are minimized; and efficient, hygienic, ergonomic, and controlled production is achieved in small and medium-sized enterprises thanks to its adjustable pressure mechanism, low energy consumption operation, and compact mechanical system.

Description

1 TARIFF DYNAMIC PRESSURE DOUGH ROLLING MACHINE The invention is a device used in the field of dough processing machinery that homogenizes the dough under controlled pressure. a system that enables thinning of the material by means of a rotating plate, printing roller and centering guides It is a dynamic printing dough rolling machine; especially suitable for making phyllo dough, flatbread, bazlama, tortilla and 5-inch flatbreads. relating to rolling out similar dough products to a standard thickness and uniform geometric form. It is related to a system. Technical Area: The invention relates to food production technologies, industrial kitchen equipment, dough processing machines, and The invention relates to the technical field of semi-automatic dough shaping systems. Specifically, the invention involves shaping the dough into 10 parts. controlled rotation on a rotating plate and homogeneous distribution via a printing cylinder Adjustable pressure plate that allows for thinning of the blade, and can be operated manually or with motor assistance. It is characterized as a dough-rolling system with a compact structure and high strength. State of the Art: Today, dough-making processes are carried out using traditional methods that have been used in the food production industry for many years. and is carried out through various mechanical systems. Especially for phyllo dough, flatbread, bazlama, Manual rolling pin use in the preparation of tortillas and similar thin dough products. Press systems, roller-type dough thinning machines, and industrial conveyor belt dough processing. Lines are widely preferred. However, in traditional manual methods, the dough... Achieving a homogeneous thickness of opening largely depends on the operator's experience. The operator's 20 2 The variability in the pressure applied causes the dough to become excessively thin in some areas. This causes the formation of [unclear] and, in some areas, differences in thickness. This situation negatively affects product standardization and results in differences in cooking quality. This creates and leads to a loss of efficiency in commercial production processes. Especially in large-scale dough rolling operations, the deviation of the dough from its central axis causes a circular 5 The shape is distorted, tears occur at the edges, and the dough cannot be thinned evenly. This is among the frequently encountered technical problems in manual operating systems. Because the dough needs to be constantly turned and repositioned, the processing time... This leads to longer production times, increased operator fatigue, and limited production capacity. In state-of-the-art roller dough rolling machines, the dough is rolled out to 10 It is usually thinned by passing it between cylinders working in opposite directions. However, this Maintaining the circular geometry of the dough becomes difficult in these systems, especially with thin dough. Deformation problems can occur in the products. In addition, many existing systems are only It works efficiently at specific dough densities and is sensitive to different dough types. It is unable to provide pressure adjustment. 15 Another system, namely industrial conveyor belt dough processing systems, has a high production capacity. While providing this, it is quite large in volume, has high energy consumption, and investment costs. These are high-level systems. This situation affects small businesses, boutique manufacturing facilities, restaurants, and women. economic and operational disadvantages in terms of cooperatives and mobile production areas 3 Furthermore, the maintenance processes for these systems are complex and require high technical expertise. This creates a need for service. In some existing systems, the dough is processed on a fixed surface and the dough is rotated. The movement is entirely controlled by the operator. This ensures the dough moves from the center. This can lead to slippage, uneven pressure distribution, and fluctuations in product quality. 5 In addition, a significant number of existing machines have a mechanism to keep the dough centered. There are no steering or centering mechanisms. Systems used in the known state of the art also include: - The dough cannot be rolled out to a uniform thickness. - Inability to obtain standard product dimensions, 10 - Excessive reliance on operator intervention, - Low production speed, - Deformation and tearing of the dough edges, - Inability to adapt to different dough types, - High energy consumption, 15 - The need for large-volume systems, - The difficulty of cleaning and hygiene processes, - Failure to ensure quality standardization in mass production, - High mechanical maintenance costs, 4 - Technical and operational disadvantages, such as creating a cost disadvantage for small businesses. There are problems. In addition, existing dough-making systems found in patent literature and the industry... The vast majority are either based entirely on manual operation principles or are fully automatic and They are designed as high-cost industrial production systems. These systems include: 5 Low energy consumption, compact design, adjustable pressure control, rotary table. A semi-automatic solution with support and dough centering capabilities is sufficient. It is not available. In conclusion, the current systems within the known state of the art include: homogenous dough rolling, centering control, production standardization, energy efficiency, user ergonomics, hygiene, 10 various technical aspects such as low cost and compact structure suitable for small businesses It has shortcomings. Therefore, the controlled centering of the dough is necessary. It provides homogeneous thinning, has adjustable pressing force, and is compact. A new, low-cost dough rolling system is needed. Purpose of the Invention: 15 The primary purpose of the invention is to solve the problems encountered in systems existing in the known state of the art. Non-homogeneous dough rolling, dough deviation from the center, lack of production standardization. Failure to provide this service, operator-related errors, high energy consumption, and low production. a dynamic printed rotary table that enables the resolution of technical problems such as inefficiency The goal is to offer a dough rolling system. 20 Within this scope, the main objectives of the invention are: ▪ By ensuring the dough is rotated in a controlled manner on the turntable, the dough... to minimize deviation from the central axis, ▪ With a pressure roller system that ensures equal force is applied to the entire surface of the dough. To obtain dough of homogeneous thickness, 5 ▪ Possible deformations on the dough surface, tearing edges, and uneven thinning. to reduce problems, ▪ Thanks to its adjustable printing mechanism, it can handle different densities, hardness, and moisture levels. To ensure controlled operation in dough types, ▪ Reducing reliance on manual labor and lowering the rate of operator-related errors, 10 ▪ Thanks to its semi-automatic operation, it offers high production efficiency with low energy consumption. to obtain, ▪ Small businesses, restaurants, women's cooperatives, boutique production facilities, and mobile production to offer a compact and portable system that can be used in these fields, ▪ To reduce physical operator fatigue in manual systems, 15 ▪ To ensure product standardization in mass production processes, ▪ To ensure the dough acquires a more uniform geometric shape, ▪ Thanks to the dough centering mechanism, the dough is evenly distributed on the tray. to ensure its positioning, ▪ Enabling production in different diameters and thicknesses, 20 6 ▪ Thanks to its cleanable and hygienic surface structure, it complies with food production standards. to provide use, ▪ Offering lower investment costs compared to large industrial systems, ▪ To create a mechanical structure with low maintenance requirements, ▪ Providing flexibility of use with motor-assisted or manual operation options, 5 ▪ Increasing operational efficiency by shortening production time, ▪ Achieving more stable product quality by processing the dough under controlled pressure. to do, ▪ To offer an ergonomic design suitable for installation in small spaces, ▪ Creating a modular mechanical system adaptable to different production scenarios. 10 It can be explained. Solutions to the State of the Art: ▪ The invention, a dynamic printing rotary table dough rolling system, allows for the advancement of existing techniques. irregular thickness encountered in manual dough rolling processes in this situation The problem of dough formation is eliminated and the dough is thinned homogeneously in a controlled manner. 15 is provided. ▪ Thanks to the rotating turntable system included in the invention, the dough undergoes a continuously controlled rotational motion. This eliminates the need for the operator to constantly turn the dough. This eliminates the need for operator intervention, thus speeding up the production process. is being reduced. 20 7 ▪ Thanks to the pressure roller mechanism in the invention, the force applied to the dough is balanced. The dough is distributed in a way that prevents excessive thinning or thickening in certain areas. Accommodation problems are minimized. ▪ Thanks to the centering mechanism included in the invention, the dough is centered on the table. The positioning is ensured, and the dough's displacement from the axis during rotation is 5 This is prevented. Thus, a more uniform circular product form is obtained. ▪ The system, which is the subject of the invention, allows for the use of different types of dough thanks to its adjustable pressure system. Suitable pressure levels can be applied, and the system offers the advantage of versatile use. It provides. ▪ Thanks to this invention, low energy consumption is possible without the need for large-scale industrial systems. Efficient production can be achieved through increased consumption, and small and medium-sized enterprises (SMEs) This provides an economic advantage. ▪ Thanks to the compact mechanical structure incorporated in the invention, the system's portability is increased, and it is possible to manage limited space. Ease of use is provided in work areas. ▪ The system described in the invention also features a hygienic surface structure and easy-to-clean mechanical design. 15 Thanks to its components, it offers the advantage of safe use in accordance with food production standards. It offers. In conclusion, the invention contributes to homogeneous dough rolling, production standardization, and energy efficiency. ergonomic design, low cost, compact structure, and controlled printing mechanism. In these respects, it provides significant technical advantages compared to the known state of the art. 20 8 Explanation of the Figures: Figure 1: Top view of the dynamic printed dough sheeting machine, which is the subject of the invention. Figure 2: A cross-sectional view of the dynamic printed dough sheeting machine, which is the subject of the invention, is given. Figure 3: Side view of the dynamic printed dough sheeting machine, which is the subject of the invention. Figure 4: 5 of the printing cylinder in the dynamic printed dough sheeting machine that is the subject of the invention. A detailed view is provided illustrating the principle of applying controlled pressure to the dough surface. Figure 5: Centering mechanism in the dynamic printed dough sheeting machine, which is the subject of the invention. A detailed view showing the working principle of the guides is provided. The parts in the figure are individually numbered, and the corresponding numbers are listed below. It has been given. 10 1. Rotating Plate: The plate on which the dough is placed and which is controlled around its central axis during processing. It is the main working table that allows the dough to rotate evenly, ensuring a homogeneous consistency. It refers to the rotating mechanical surface which helps to thin it. Rotating plate (1), By ensuring the dough is directed evenly, a smooth geometric form is obtained. It contributes to its creation. 15 2. Electric Motor: The motor for the rotating plate (1) and the movable mechanical components connected to the system. It is the power unit that provides the rotational force necessary for the operation, and the system can be operated manually or semi-manually. It refers to the drive element that supports the automatic operation function. 9 3. Power Transmission System: Rotary mechanical motion produced by electric motor (2). belt, pulley, chain, gear that transmits the plate (1) to the related moving parts and / or a transmission system consisting of similar mechanical power transmission elements. is doing. 4. Support Body: The structural component of the system that carries all the mechanical parts of the machine. 5 It refers to the main chassis and frame structure that ensures its durability and stable operation. The carrier body (4) ensures the balanced positioning of the system components. It provides. 5. Side Support Elements: Positioned attached to the carrier body (4), It ensures the balanced operation of the mechanical system, supports the moving parts, and absorbs vibrations. It refers to connecting and supporting elements that reduce and increase system rigidity. 6. Pressing Cylinder: Applies controlled pressure onto the dough surface, pressing the dough... It is a cylindrical press element that enables thinning, thanks to its adjustable pressing force. mechanical printing component that performs controlled thinning process on different types of pulp It expresses. 15 7. Dough: Placed on the rotary plate (1) and thinned by means of the printing cylinder (6). It refers to the piece of dough to be processed, which is then subjected to the procedure. 8. Printing Control Mechanism: Control of the force to be applied to the printing cylinder (6). a device that enables operator control and adjusts the pressure level. It refers to the control mechanism that allows for adjustment. 20 9. Centering Guides: During the rotational movement of the dough on the rotating plate (1) preventing deviation from the central axis and ensuring the dough is guided in a balanced manner. guiding elements that provide and help in the formation of regular geometric forms It expresses. Detailed Description of the Invention: 5 The invention is a dynamic pressure dough sheeting machine; it homogenizes the dough under controlled pressure. a semi-automatic dough processing system with rotary plate support that enables the dough to be thinned in this way and specifically, standard dimensions for thin dough products such as yufka, lavash, bazlama, tortilla and similar products. a mechanical system developed for the preparation of products with a uniform geometric form and homogeneous thickness It is a system. 10 The invention consists of: a rotating plate (1), an electric motor (2), a power transmission system (3), and a carrier body. (4), side support elements (5), printing cylinder (6), pulp (7), printing control mechanism (8) and It consists of centering guides (9). All components in the system are connected to each other. By working with mechanical connections, the dough is thinned in a controlled manner, centrally. 15 It provides. The carrier body (4) included in the invention constitutes the main mechanical skeleton structure of the system. All movable and fixed components are mounted on this structure. The carrier body (4), system stability against vibrations, loads and mechanical forces that may occur during operation It is designed to be durable enough to provide protection. The body structure is preferably made of stainless steel, galvanized 20 11 It is manufactured from metal, chrome construction, or similar durable materials. Thus the system must operate stably without deformation during long-term use The side support elements (5) positioned on the carrier body (4) are provided. increasing rigidity and reducing oscillations and vibrations that may occur during operation. It is helpful. Side support elements (5), especially by the printing cylinder (6) 5 By ensuring that the applied force is distributed evenly, the system operates stably. It contributes. In addition, the side support elements (5) contribute to the axial movement of the pressing mechanism. It can be configured in a way that helps it move smoothly in the right direction. The rotary plate (1) included in the invention controls the dough around its central axis during processing. It is the main working table that enables it to rotate in a circular form. The rotating plate (1) is preferably circular in form. It is produced in a way that allows the dough to undergo uniform angular movement throughout the process. It recognizes the rotating plate (1) surface, which will minimize the sticking of the dough to the surface and It is designed to provide hygienic use. In this context, for the rotating plate (1) preferably Delrin, stainless steel, composite or food-grade polymer-based. Materials can be used. 15 The rotating plate (1) can be operated with a manual turning system or with the support of an electric motor (2). It can also be used in a semi-automatic working structure. The electric motor (2) rotates the system. It is the main power unit that meets the movement needs and will provide low energy consumption. The mechanical motion produced by the electric motor (2) is selected. Power transmission system (3) 12 It is conveyed to the rotating plate (1) via the dough. Thus, the dough is controlled, continuous and balanced. It is enabled to perform a rotational movement. The subject of the invention is the power transmission system (3), the motor movement is driven by the rotating plate (1) and the related moving parts. It is a mechanical transmission system that enables the controlled transfer of power to the components. system (3) preferably belt-pulley mechanism, chain-sprocket system, geared transmission system 5 or it may consist of similar mechanical power transmission elements. Thanks to this structure, the system It operates with a low-vibration, balanced, and controlled working principle. Furthermore, it has power. The transmission system (3) will allow the rotational speed to be adjusted in a controlled manner. It can be configured in this way. The printing cylinder (6) included in the invention applies controlled pressure to the surface of the dough, making the dough 10 It is the main pressing element that enables thinning. The pressing cylinder (6) is preferably cylindrical in form. is produced in such a way as to create an even force distribution across the dough surface. It is structured in such a way that the dough does not become excessively thin, thick, or coarse in certain areas. Deformation formation is minimized. The surface of the printing cylinder (6) is preferably stainless steel. 15 made of steel, aluminum, food-grade polymer or similar hygienic materials It can be produced. The printing cylinder (6) works in conjunction with the printing control mechanism (8), and the operator The force applied is transferred to the dough surface in a controlled manner. Pressure control The mechanism (8) enables the adjustment of the force to be applied to the printing cylinder (6). It is a control system and can be manual, mechanical, spring-loaded, screw-driven, pneumatic, or hydraulic in structure. 13 This structure allows for the application of materials with different densities, elasticities, and moisture levels. The appropriate pressure level can be applied for different dough types. Thus, the system is only suitable for a single type. It can be used not only for dough, but also for various other production needs. Centering guides (9) in the invention enable the dough to rotate on the rotating plate (1). These are the guiding elements that prevent deviation from the central axis during centering. Centering 5 Thanks to the guides (9), the dough (7) is guided evenly throughout the process and The regular geometric form is preserved. This is especially noticeable in large-diameter dough products. Problems such as misalignment, uneven thinning, and edge deformation are avoided thanks to this structure. is significantly reduced. The operating principle of the system described in the invention is as follows: 10 First, the dough (7) is placed so that it is centered on the rotating plate (1). Then the system is operated manually or with motor assistance. Electric motor (2) When operated, the rotational motion generated is transferred to the rotary plate (1) with the help of the power transmission system (3). It is transferred. While the rotary plate (1) performs a controlled rotational movement, the printing cylinder (6), 15 through the pressure control mechanism (8) to apply pressure to the surface of the dough in a controlled manner. is brought closer. Controlled force applied to the pulp surface by the printing cylinder (6). Thanks to this, the dough (7) thins out in a circular manner with the rotary motion and has a homogeneous thickness. This is achieved thanks to the coordinated operation between the rotary plate (1) and the printing cylinder (6). The need for the operator to constantly turn the dough manually is eliminated. 14 This speeds up the production process, reduces operator fatigue, and standardizes production. is provided. Thanks to the invention, the dough (7) which has an irregular geometric shape before processing, is processed Subsequently, it is transformed into a homogeneous thickness and a smooth circular form. Thus It becomes possible to obtain standardized products in mass production processes. 5 The system described in this invention can also be designed to be easily disassembled and cleaned, and is suitable for food use. It provides a hygiene advantage in accordance with production standards. The system's compact mechanical structure. thanks to small businesses, restaurants, boutique production facilities, women's cooperatives, mobile Ease of use in production areas and production environments with limited workspace. is provided. 10 The invention can also be developed to suit different application methods. In this context, system; - Fully automatic motor-controlled structure, - pneumatic printing system, - hydraulic printing system, 15 - sensor-assisted automation system, - digital thickness adjustment system, - double-pressure cylinder structure, - conveyor belt integrated production line, - Safety structure with emergency stop system, - also with alternative applications in the form of a touch control panel-supported operating system. It can be accomplished. In conclusion, the invention, a dynamic printed dough sheeting machine, processes the dough in a controlled manner. The rotating plate system ensures centering, and the pressure plate provides adjustable pressure force. Cylinder mechanism, low energy consumption semi-automatic operation, compact body. Thanks to its design and homogeneous thinning principle, it offers significant technical advancements compared to the known state of the art. and provides functional advantages. 15

Claims

16 REQUESTS 1- The invention is for the purpose of thinning dough homogeneously under controlled pressure. It is a dynamic printed dough sheeting machine, the feature of which is; the central axis of the dough the rotating plate (1) which enables it to be rotated in a controlled manner around the rotating plate (1) and electric motor (2) which powers the moving mechanical systems, motor movement of the moving 5 the power transmission system (3) which enables the transmission of power to the components, the main carrier structure of the system forming the carrier body (4), side support elements (5) that support the mechanical system, A press that thins the dough by applying controlled pressure to the dough surface. the cylinder (6), the dough (7) placed on the rotary plate (1) to be processed, the printing pressure control mechanism (8) which enables the control of the force and the dough rotation 10 It includes centering guides (9) which ensure that it remains on the center axis during the process. 2- The invention is a dynamic pressure dough sheeting machine according to Claim 1, the feature of which is; the dough homogeneous thinning by rotating it in a controlled manner on the rotating plate (1) Rotary plate (1) that performs the operation, electric motor (2) and power transmission system (3) It includes. 15 3- The invention is a dynamic pressure dough sheeting machine according to Claim 1 or 2, and its feature is; Enables controlled pressure to be applied to the dough surface, suitable for different dough types. capable of generating compressive force and ensuring the dough is thinned to a homogeneous thickness. It includes the printing cylinder (6) and the printing control mechanism (8). 17 4- The invention is a dynamic pressure dough sheeting machine according to Claim 1, 2 or 3, and its feature is; preventing the dough from deviating from its central axis during processing, ensuring the dough is evenly distributed. which guides and helps in the formation of regular geometric forms It includes centering guides (9). 5- The invention is a dynamic pressure dough sheeting machine according to Claims 1, 2, 3 or 4, and its feature is; 5 Increases the stability of the system during operation, provides mechanical strength, and is mobile. carrier body (4) and side support which help the parts to work in a balanced manner. It includes elements (5) and the system can operate manually or with motor-assisted semi-automatic operation. It involves having a structure. 15

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