SYRINGE-TYPE AUTOMATIC DOSING SAMPLE STAINING MACHINE

Abstract

This invention relates to an automatic syringe-type dosing sample dyeing machine used in the laboratories of textile dyeing plants, enabling the automatic performance of chemical dosing operations. The system comprises a machine body (1), dyeing tubes (2), stainless steel injector syringe (4), pneumatic piston system (6), servo-controlled peristaltic pump (8), PLC control unit (13), automation control screen (15), chemical supply tank (18), and dosing control system (25). The stainless steel injector syringe (4), which includes a Teflon-bearing syringe tip (5), enables precise chemical dosing into the dyeing tubes (2). The stainless steel injector syringe (4) is moved by means of a pneumatic piston system (6), and the automatic dosing process is performed without the need for user intervention. The chemicals in the chemical feed tank (18) are transferred in a controlled manner by the servo-controlled peristaltic pump (8), and the entire dosing process is automatically managed with the help of the PLC control unit (13) and the dosing control system (25). The system can also perform an automatic cleaning operation after dosing thanks to the syringe cleaning area (17) and the automatic cleaning line (21). The invention provides ease of use and process efficiency in sample staining operations thanks to its precise chemical dosing, reduction of nozzle clogging, reduction of user intervention, high repeatability and automatic cleaning feature.

Description

1 TARIFF SYRINGE-TYPE AUTOMATIC DOSING SAMPLE STAINING MACHINE TECHNICAL AREA 5 This invention includes textile dyeing machines, automatic small chemical dosing systems, and Laboratory sample staining equipment is related to the technical field, especially textiles. Sample dyeing machines used in dyeing factories and test laboratories. 10 that enables the automatic execution of chemical dosing processes The syringe is a type of automatic dosing sample staining machine. The invention involves pneumatic systems, PLC-based automation software, and servo-controlled systems. Perstalt pump systems and automatic injector dosing mechanisms Using staining tubes, precise chemical treatment is applied without user intervention. 15 This is related to the automated sample staining system that performs the dosing. STATE OF THE ART Today, sample dyeing is used in the laboratories of textile dyeing factories. What's involved; pre-production color testing, recipe verification processes, and cotton testing. It is widely used for testing fabric dyeing processes. These machines use dyes and auxiliary chemicals in the correct quantities and at the right time. It is important to transfer the dyes to the staining tubes in a timely and repeatable manner. It carries. 25 In the case of technical issues, different machines are used for sample staining processes. Dosing systems have been developed. For example, the one with the number CN102535067A and The Turkish equivalent is "Automatic k kant tat f auxiliary substance adding function el tp" “Hand sample dye ng mach ne w th automat c 30 In the patent document titled "quant t ve aux l ary add ng funct on", textile fabrics CBR is directed towards the automatic and quantitative addition of auxiliary chemicals. The sample staining machine is described. However, the system in question, staining... 2 The tubes are directly connected to the pneumatically operated, Teflon-bearing stainless steel injector. It does not offer a structure that dispenses doses with syringes. Furthermore, after dosing... The syringe line does not have a self-cleaning mechanism. Another example is the one with the number CN112899950A, which translates to "Automatic 5" in Turkish. "Automat c add med c ne color" is a chemical / chemical additive color test machine. In the patent document titled "test ng mach ne", printing and dyeing accessories An automated dosing color testing machine used in the field is described. This The document mentions a rotating mechanism, a painting container, and an auxiliary substance addition. 10 elements such as mechanism, flow pump and sample injection needle It is mentioned. However, the system, especially stainless steel systems working with pneumatic capacitors, is discussed. Dosing chemicals directly into the dyeing tubes of syringes It is compatible with existing servo per stalactite pumps in terms of its functionality and operation. It does not meet the requirements of the meeting point. Y, numbered CN214992397U, and its Turkish equivalent is “Automatic medication / chemical additives” The title of the code is “Automat c add med c ne color test ng mach ne”, which is a color test machine. In the utility model document, a color test that automatically adds auxiliary materials is described. The machine is explained. The document in question describes automatic dosing for humans. The aim is to reduce errors and prevent color errors. However, LG L 20 In the system, the dosing gun and positioning structure are prominent, and the nozzle... Teflon-bearing stainless steel to prevent clogging and dosing line contamination problems. syringe and automatic cleaning mode syringe tube dosing It does not have a structure. For example, the vessel with the number CN113789630B, which translates to "Low float" in Turkish. "Automat c" is a "proportional equalization dyeing machine with automatic chemical additive dyeing." The patent titled "chem cal add ng dye ng dev ce for low bath rat o average dye ng" In the document, it is stated that in the field of textile sample dyeing and finishing equipment, low float levels are used. A proportional automatic dyeing machine capable of adding chemical additives is described. This 30 Although the system includes an automatic chemical addition structure, in the present invention... As is, the dyeing tubes are directly colored without user intervention. 3 Pneumatic syringes, with their precise dosing structure and servo perstalt pumps. The procedure for cleaning the syringe after dosing is not clearly explained. When the systems involved in the current state of technology are evaluated generally; chemical transfer, automatic addition of auxiliary substances or color testing machine 5 Their structures are known. However, in current systems, nozzles or dosing guns are used. Similar issues include clogging, backflow, incorrect ml readings, and residue in the dosing line. remaining, operator intervention is needed, and the same prescription... Problems such as obtaining different results when repeated can be observed. Therefore, the dyeing tubes can be opened directly without needing to open the cap. Yapab len, pneumatic system operated stainless steel injector syringes with Teflon bearings. Contains PLC-based servo perstal pumps that enable chemical transfer. Automation reduces user intervention and allows for post-dosing cleaning. and syringe type automatic 15 that provides precise / repeatable sample staining. There is a need for a dosage-controlled sample staining machine. DEFINITION OF INVENTION This invention addresses the disadvantages inherent in the current state of technology. and LG offers solutions to needs in the technical field. The invention concerns sample dyeing used in the laboratories of textile dyeing factories. In these machines, chemical dosing processes are fully automated. The syringe type automatic dosing sample staining machine 25 enables this. le lg ld r. Thanks to the system, user intervention is possible during the painting process. reduced volumes for more precise, faster, and repeatable sample staining processes. It can be accomplished. One of the most important advantages of this invention is that chemical dosing processes are 30% efficient. pneumatic KS stem operated via Teflon-bearing stainless steel injector syringes This is the implementation. Thus, what can be seen in existing nozzle-based systems 4 Reducing clogging, backflow, and incorrect dosing problems. that is the goal. Thanks to this invention, precise chemical treatments can be applied directly to dyeing tubes. The injection can be administered, and the dosage amounts can be controlled more effectively. 5 This ensures its implementation. Furthermore, the system allows for the repetition of the same prescription. by providing high repeatability in this case, it prevents formations that may occur in dyeing processes. It reduces the margin of error. The other advantage of this invention is; PLC-based automation system with pneumatic 10 mechanical systems, servo-controlled perstaltic pumps and dosing systems The key is that the components work together harmoniously. This allows the system to operate automatically. The capabilities are being increased and the user is being provided with significantly greater ease of use. is provided. Thanks to the servo-controlled perstal pumps used within the scope of the invention Chemicals can be transferred into syringes in a controlled manner, then Precise dosing of the dyes into the tubes can be achieved via syringes. This The aim is to increase the precision of chemical transfer through this structure. One of the important advantages of this invention is the dosing process after... This allows the syringes to operate in cleaning mode. Thus, no chemicals are present in the dosing line. to reduce residue formation and prevent negative effects during subsequent staining processes. The aim is to prevent its spread. The invention also makes calibration possible. This allows for... Measuring the amount of chemicals administered and providing very precise gram values. It is possible to conduct studies, especially in laboratory sample staining. In terms of precise prescription application processes, this provides a significant advantage. It provides. 30 This invention offers time savings compared to manual dosing processes. It ensures, reduces operator error rate and improves process efficiency. It increases. Also, thanks to the system, the machine performs dyeing operations during the process. Automatic dosing can be performed without the need to open the lid. This increases user safety and operational comfort. The invention features precise dosing capability, automatic cleaning feature, and high 5 It ensures repeatability, has a low error rate, reduces user intervention, and Thanks to its compatibility with automation systems, existing sample staining is possible. These systems offer significant advantages depending on the system. REFERENCE LIST 10 1. Machine body 2. Painting tubes 3. Syringe delivery system 4. Stainless steel syringe injector 15 5. Teflon-coated syringe tip 6. Pneumatic cable stem 7. Pneumatic air connection 8. Servo-controlled perstal pump 9. Chemical supply hose 20 10. K myasal dosage line 11. Syringe movement ml 12. Syringe connector block 13. PLC control unit test 14. Electrical control panel 25 15. Automation control screen 16. Painting tube carrier platform 17. Syringe cleaning area 18. Chemical feed tank 19. Servo motor 30 20. Dosing area 21. Automatic cleaning line 22. What kind of cover is this? 6 23. Calibration unit test 24. Sample fabric tube 25. Dosing control system BRIEF DESCRIPTION OF THE DRAWINGS 5 Figure 1. General perspective of the syringe-type automatic dosing sample staining machine. This is the appearance. In this way, the machine body (1), servo-controlled perstaltic pump (8), PLC control unit (13), electrical control panel (14), automation control screen (15), The chemical feed tank (18) and machine cover (22) are shown. 10 Figure 2. Operation of the pneumatic injector syringe system on staining tubes. This is the appearance. In this way, the syringe carrier system (3), stainless steel injector syringe (4), sample fabric tube (24) and dyeing tube carrier platform (16) It is shown. 15 Figure 3 shows a detailed view of a pneumatic injector syringe. This figure illustrates the pneumatic syringe. p ston s stem (6), syringe movement ml (11), syringe connection block (12), stainless injector syringe (4), Teflon-bearing syringe tip (5) and sample fabric tube (24) It is shown. 20 Figure 4 shows a schematic view of the chemical dosing line. In this figure, the chemical feed tank (18), servo-controlled perstalt pump (8), chemical feed hose (9), chemical dosing line (10), stainless steel injector syringe (4) and sample The fabric tube (24) is shown. 25 Figure 5. This is the front view of the machine. In this figure, the machine body (1), automation control screen (15), electrical control panel (14) and dosing control system (25) It is shown. Figure 6. System cabin containing pneumatic and automation components. This is the appearance. In this way, pneumatic air connection (7) and automatic cleaning line (21) is shown. 7 EXPLANATION OF THE INVENTION This invention is used in the laboratories of textile dyeing factories and for sampling fabrics. automatic chemical dosing in dyeing processes The syringe providing the automatic dosing sample staining machine is related to the TP-type syringe. (Söz 5) The subject of the invention is errors in manually performed sample staining processes. to reduce the rate, ensure precise dosing, shorten processing times and It was developed to achieve repeatable dyeing processes. The invention consists of: machine body (1), staining tubes (2), syringe carrier system 10 (3), stainless steel injector syringe (4), Teflon-bearing syringe tip (5), pneumatic kp ston system (6), pneumatic air connection (7), servo controlled perstaltic pump (8), chemical supply hose (9), chemical dosage line (10), syringe movement ml (11), syringe connection block (12), PLC control unit (13), electrical control panel (14), automation control screen (15), staining tube carrier platform (16), syringe 15 cleaning area (17), chemical feed tank (18), servo motor (19), dosing area (20), automatic cleaning line (21), machine cover (22), calibration unit (23), sample fabric tube (24) and dosing control system (25) components It consists of. Figure 1 shows a general perspective view of the invention's mechanism. The mechanism The body (1) is the main body carrying all the mechanical, pneumatic and electronic components of the system. It is a structure. The machine body (1) is preferably made of stainless steel and electrostatically painted metal. It consists of surfaces. Chemical dosing inside the machine body (1) Dosing area where the operations are carried out (20), pneumatic system components, 25 It includes control electronics and automation equipment. The automation control is open to user access on the machine body (1). There is a screen (15). Automation control screen (15) is preferably touch screen. It is in screen format and includes prescription selection, dosage amounts, operating parameters and 30 It is used for program management operations. The electrical control panel (14) The system includes energy distribution, motor drive connections, fuse protections, and It includes automation links. 8 PLC control unit (13) is the electronic control unit that manages all automation processes of the system. It is a control structure. PLC control unit (13); servo controlled perstal pump (8), pneumatic kp ston s stem (6), dosing control s stem (25) and syringe carrier The system (3) works in a coordinated manner. The system preferably has 50 programs and every 5 The program can be configured to have a memory of 50 steps. Prescription names can be defined by the user, and transaction history can be tracked. ed leb lmekted r. The servo-controlled perstal pump (8) used within the scope of the invention, k myasal 10 Pump that carries the liquid chemicals in the feed tank (18) in precise amounts. s system d r. Servo controlled perstaltic pump (8), with the help of servo motor (19) It is working and increasing the precision of chemical transfer. Servo motor (19) The Terc Hen has a 360-degree D-key rotation structure and operates at approximately 30-45 rpm. It is possible to work. 15 Chemical feed tank (18), auxiliary to be used in dyeing processes. It is a tank structure in which chemicals are stored. On the chemical feed tank (18) mn candle level sensors can be found, and when the mn candle level is reached The user can be alerted via the automation control screen (15). Chemical 20 feed hose (9), chemical feed tank (18) with servo controlled perstal The pump (8) provides liquid transfer between the chemical dosing line (10). transfer that enables the transfer of the chemical into the stainless steel injector syringe (4) It is the line. Figure 2 shows the automatic dosing system on the staining tubes (2). It is shown that dyeing tubes (2), sample fabric tubes (24) and dyeing They are tube structures containing staining chemicals. Staining tubes (2), staining tube carriers The painting tube carrier platform (16) is positioned on the platform (16). The tubes should be securely fixed in an orderly fashion and vibration-free operation should be ensured during dosing. 30 It enables its acquisition. 9 Staining tubes (2) consist of approximately 24 tubes, and each tube is approximately It can have a volume of 300 ml. Staining tubes (2) are monoblock with screw caps and It can be manufactured from 316 grade stainless steel with a thickness of approximately 1.5 mm. This ensures high temperature and chemical resistance. Syringe carrier system (3) enables the controlled transport of stainless steel injector syringes (4). It is a mechanical conveying system that enables movement. Syringe conveyor system. (3) works in connection with the pneumatic capstone system (6). Pneumatic capstone system (6), with the help of compressed air supplied via pneumatic air connection (7). It generates linear motion. The system prefers an operating pressure of approximately 6 bar. It is possible to work with it. Stainless steel injector syringe (4) is the basic dosing element of the system. Stainless steel injector syringe (4), staining tubes (2) by directly making sensitive chemical It performs the injection. The stainless steel syringe (4) has 15 on it. Teflon-bearing syringe tip (5) ensures leak-proof and precise fluid flow. In addition Teflon-bed syringe tip (5), clogging seen in existing nozzle-based systems It contributes to reducing problems. Syringe movement ml (11), stainless steel injector syringe (4) b component nn up-down 20 The linear motion enabling mechanism is the connecting element. Syringe connection block. (12) se stainless steel injector syringe (4) le pneumatic kp ston s stem (6) between It provides the connection. Thus, the stainless steel injector syringe (4) in a controlled manner. What can be done with staining tubes (2)? In the working principle of the system; automation control screen by the user (15) The recipe information selected from the menu is processed by the PLC control unit (13). PLC control unit (13), servo controlled perstalt pump (8) and pneumatic capstone The system (6) operates the components synchronously. Servo controlled perstal pump (8), chemical feed tank (18) chemical 30 It transfers the dose from the dosing line (10) into the stainless steel syringe (4). Then, with the help of a pneumatic kp ston s stem (6), a stainless steel injector syringe (4), The staining tubes are moving towards the inside (2). Stainless steel syringe (4), sample fabric tube (24) in precise quantity It performs chemical injection. Thus, there is no need for user intervention. Automatic dosing is performed without any audible signal. Dosing in the system. It is not necessary to open the machine cover (22) during the operations. This 5 This situation enhances user safety and provides ease of use. Dosing control system (25) manages all dosing parameters of the system. It is the control infrastructure. Dosing control system (25); dosage amount, pump operation It controls the duration, pneumatic movement timing, and prescription parameters. 10 Thus, repeated use of the same prescription provides highly accurate and repeatable results. It is obtained. One of the important advantages of the invention is the syringe cleaning area (17) and the automatic Automatic cleaning process of the system with the help of cleaning line (21) 15 It is realized that the dosing process is complete. The syringe (4) can be cleaned automatically, so that the contents of the syringe are cleaned. This prevents the formation of chemical residue. This situation is different in different prescriptions. This reduces the risk of cross-contamination problems that may occur between them. Calibration unit (23) for controlling the precise dosage values ​​of the system. It provides very precise grammage values ​​thanks to the calibration unit (23). It can be measured and the system accuracy can be adjusted. Thus, laboratory type High accuracy is achieved in sample staining processes. The system used in this invention has an operating temperature range of approximately +30°C to +140°C. It can operate within this range and has a heating rate of approximately 1-4°C / min. It is possible. A dual PT-100 sensor configuration can preferably be used in the system. Additionally, the system can incorporate a turbo fan intercooler type cooling structure. The machine body (1) contains emergency stop, power inlet fuse protection and cover. Safety devices such as safety switches may be present. The system is preferably 220V / 11 It can operate with a 50 Hz power infrastructure and has a total power of approximately 5200 Watts. It is possible. The pneumatic systems used within the scope of this invention are servo-controlled perstaltic pumps. (8), PLC control unit (13), stainless steel injector syringe (4) and automatic cleaning 5 By working together, the line (21) is more precise than manual dosing operations. Faster, safer, and more repeatable sample staining processes. It ensures its realization. 15 25

Claims

12 REQUESTS 1. This invention is a syringe-type automatic dosing sample staining machine. Features; machine body (1), painting tubes (2), stainless steel injector syringe (4), pneumatic kp ston system (6), servo controlled perstalt c pump (8), PLC 5 control unit test (13), automation control screen (15), chemical feed tank (18) and dosage control system (25) are included.

2. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its features; stainless steel injector syringe (4) working with Teflon bearing syringe tip (5) chermes d r. 10 3. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its feature is; stainless steel injector syringe (4) component movement n The syringe carrier system (3) contains the following:

4. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its features; pneumatic air working with pneumatic capstone system (6) 15 connection (7) chermes d r.

5. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its features; chemical feed tank (18) with servo controlled perstaltic chemical supply hose that provides chemical transfer between pump (8) (9) çermes d r. 20 6. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and features include a servo-controlled perstaltic pump (8) and a stainless steel injector. The chemical dosing line (10) that provides chemical transfer between syringes (4) Çermes Dr.

7. The syringe type automatic dosing sample staining machine mentioned in Claim 1 is 25 and its feature is; stainless steel injector syringe (4) component linear motion n syringe movement ml (11) contains d r.

8. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and features; stainless steel injector syringe (4) and pneumatic capstone system (6) The syringe connection block (12) which provides the connection between them is made of d r. 30 9. The syringe type automatic dosing sample staining machine mentioned in Claim 1. It is an electrical control panel that works in conjunction with the PLC control unit (13). (14) çermes d r. 13 10. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its feature is that it enables the positioning of the dyeing tubes (2). tube carrier platform (16) çermes d r.

11. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its features; after the dosing process, stainless steel injector syringe (4) 5 syringe cleaning area (17) which enables the cleaning of the component. Çermes Dr.

12. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its feature is the operation of the servo-controlled perstaltic pump (8) component. servo motor (19) providing d r. 10 13. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its features; stainless steel injector syringe (4) component of the dyeing tubes (2) gr is the dosage area (20) included.

14. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its characteristic is that; chemical residues after the dosing process are 15 It includes an automatic cleaning line (21) that enables its removal.

15. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its feature is the machine cover (22) which provides the closed working structure of the system. Çermes Dr.

16. The syringe type automatic dosing sample staining machine mentioned in Claim 1 is 20 and its feature is ; allowing dosing precision to be controlled The calibration unit test (23) is included.

17. The syringe type automatic dosing sample staining machine mentioned in Claim 1. and its feature is; sample fabric tube in which dyeing process is carried out (24) Çermes Dr. 25

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