A METHOD FOR PRODUCING ORGANO-SEPIOLITES THAT PRESERVES SURFACE AREA AND PORE VOLUME, THE ADDITIVE MATERIAL OBTAINED BY THIS METHOD, AND A PRODUCTION SYSTEM.
Patent Information
- Application Number
- TR202611240
- Authority / Receiving Office
- TR · TR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2026-07-07
- Publication Date
- 2026-09-21
Abstract
Description
1 1 TARIFF PRESERVATION OF SURFACE AREA AND PORE VOLUME IN ORGANO-SEPIOLITE PRODUCTION A METHOD BY WHICH IT IS PROVIDED, THE ADDITIVE MATERIAL OBTAINED BY THIS METHOD, AND A PRODUCTION SYSTEM 5 TECHNICAL FIELD The invention relates to the organophilization of sepiolite with CTAB or a similar quaternary ammonium salt. during this process, organic salts aim to conserve surface area (S_BET) and pore volume (PV). an organo- in which the dose-temperature-time parameters are regulated within a specific process window sepiolite production method and the organoclay additive material obtained by this method and a production 10 It includes the system. PREVIOUS TECHNIQUE Sepiolite, with its fibrous structure, high specific surface area (S_BET) and pore volume (PV) Additives in a wide range of applications such as adsorption, composite and coating formulations. It is considered as a material. The hydrophilic character of raw sepiolite allows it to bond with organic matrices. because it limits compatibility, quaternary ammonium salts (e.g., cetyltrimethylammonium) Surface modification (organophilization) is achieved using bromide (CTAB). In current technology, this modification process typically involves suspending sepiolite in an aqueous medium. This involves adding an organic salt such as CTAB, mixing / contacting for a specific period, then 20 It includes separation (filtration, centrifugation, or sedimentation) and drying steps. However, this In current applications, the desired textural properties of sepiolite are achieved while organophilization is ensured. Protecting it presents a critical technical problem. Studies and... Industrial experience shows that the organic salt dosage, reaction temperature, and processing time are appropriate. If not selected within the specified range, the modification agent may overload the sepiolite surface or 25 The aggregation causes physical blockage of the pores and serious surface accessibility issues. This negative situation indicates a decrease in specific surface area (S_BET) and a significant decrease in BJH pore volume (PV-BJH), particularly corresponding to mesopores. This causes the adsorption capacity of the resulting organo-sepiolite to increase within the composite. 30 such as interface interactions and rheological performance in coating / ink formulations The final application parameters are negatively affected. More importantly, this negative impact... High doses of organic salts, which are frequently used in current techniques to minimize their effects, High temperatures (typically above 70°C) and long processing times (over 6 hours) can damage both the chemical system. This unnecessarily increases both material consumption and energy costs, making the process uneconomical. This reduces its sustainability. This situation is particularly true for industrial-scale production. 35 When considered, this is a significant disadvantage in terms of both cost and environmental impact. 2 2 Therefore, the fundamental technical problem in the current technique lies in the production of organo-sepiolite. While the desired organophilic character is achieved, the initial high S_BET and PV values minimizing process costs by maintaining the highest possible level of preservation. The problem is the inability to strike an optimal balance between them. This invention solves that technical problem. to eliminate it, sepiolite (fractionated) with CTAB or a similar quaternary 5 During the modification phase where ammonium salt is combined, the organic salt dose is 5-30%. (preferably 10-20%), temperature 30-70°C (preferably 50-70°C) and duration 1-6 hours (preferably 3-6 hours) It defines a unique process window within which it is defined. This process window Thanks to this, unnecessary high doses, temperatures, and durations are avoided, while the pores are protected. By minimizing blockage, S_BET retention is at a level of 52% and PV-BJH 10 Its value is maintained at a high level of approximately 0.270 cc / g. The invention also covers raw materials. Depending on the purity of the sepiolite source, acetic acid and / or SHMP may be optionally added. This includes the use of auxiliary elements to improve suspension stability and process This allows the window to be effectively applied to different raw material qualities. This innovative approach eliminates the cost-performance imbalance in the current technology. by removing, for the economical and high-performance production of organo-sepiolite on an industrial scale. It offers a powerful solution. Patent document number WO2024192632A1 describes the purification of ternary lithium battery leaching solution. A method for achieving triple lithium is described. The invention involves using acidified sepiolite. Performing the process of removing iron and aluminum from battery leaching solution 20 It provides a wide internal channel diameter and a high specific surface area with acid-treated material. Thanks to sepiolite, the physical absorption capacity for fluorine is increased, as well as for iron and aluminum. The combination of the residues with acidified sepiolite is facilitated. Some of the fluorine and small After a certain percentage of phosphorus is removed, the majority of the fluorine in the leaching solution is removed by extraction. It is removed and finally thermally treated with iron-aluminum residues and sepiolite together. The process is applied. These processes reduce the iron and aluminum metal content within the sepiolite. It is being improved, sepiolite is being given a stronger positive charge, and thus low Thorough purification of fluoride at a certain concentration is achieved. Unlike the current invention, This document describes the extraction of fluorine, iron, and other substances from battery leaching solutions using acidified sepiolite. While the aim is to remove inorganic pollutants such as aluminum, the present invention uses sepiolite at 30°C. a process that ensures the conservation of surface area and pore volume during organophilization The window is defined and the resulting product is used as an organoclay additive. It is used in adsorption / treatment, composite and coating formulations. Patent document CN120132796A describes a magnesium oxide modified sepiolite 35 The invention describes a method for preparing an adsorbent of sepiolite. subjecting it to acid activation in a hydrochloric acid solution, followed by acid activation 3 3 The resulting waste liquid is then used as a magnesium oxide precursor to ammonia. pH adjustment to alkaline with the solution and calcination at high temperature of 400-700°C This involves producing magnesium oxide-modified sepiolite. Then, this... Modified sepiolite combined with an organic amine and used as an adsorbent. This method effectively supports the pore structure of sepiolite and 5 is being expanded, pore volume and surface area are being increased, and the alkalinity on the sepiolite surface is being improved. is enhanced. Unlike the present invention, acid activation and then an inorganic modification (MgO) via calcination at high temperature This process is carried out and the resulting product is used for carbon dioxide adsorption. However, The present invention uses a quaternary ammonium 10 such as CTAB to impart organophilic character. using salt and targeting low-temperature (50-70°C) PV protection, especially with S_BET. It provides a process window. Patent document number CN120647163A describes a modified sepiolite fiber and its preparation. The method and its application are discussed. The invention involves acid 15 in sepiolite raw ore. obtained by subjecting it to activation and synergistic modification with microwave heating, unique It includes modified sepiolite fiber in the form of fibers and small fiber bundles. Acid and microwave resistant. Thanks to the synergistic process of heating, the microstructure and surface area of sepiolite fibers are effectively altered. is being improved, ensuring a more homogeneous fiber distribution and increasing the activity of sepiolite. This is increasing. The mechanical properties of concrete reinforced with modified sepiolite fiber are 20% better. It is stated that it has and possesses a certain degree of acid resistance. Unlike the present invention, This document describes how to structurally alter sepiolite using an energy-intensive method such as acid and microwave heating. The properties are being improved and the aim is to reinforce concrete in fiber form. The present invention, however... chemical using quaternary ammonium salt with lower energy input (heating at 50-70°C) It performs a surface modification and provides organophilization while improving textural properties. It aims to protect it. Patent document CN104383968A describes a titanium oxide-sepiolite-activated carbon composite. The invention describes a method for preparing a carrier. It involves activated carbon and sepiolite. and titanium oxide, a composite carrier containing three components, PEG-2000 composite 30 its use as a pore-expanding agent for catalysts and specific modifications, composition and by subjecting it to pore enlargement processes, it acquires a special pore structure and high surface area. It enables the production of a carrier material with a surface area. Unlike the current invention, This document describes the combination of multiple components such as sepiolite, activated carbon, and titanium oxide. There is a composite carrier to which it is brought. In the present invention, sepiolite alone is the main element. 35 It is used as such and is only modified with a quaternary ammonium salt such as CTAB, No composites are formed with any secondary inorganic or carbonaceous materials. 4 4 Patent document CN116554702A describes a high-performance sepiolite modified compound. The invention describes asphalt emulsion and its preparation method. The invention includes emulsifiers. A soap solution is obtained by mixing the stabilizer and sepiolite with water and adjusting the pH to 2-3. the process, followed by mixing the matrix asphalt and auxiliary materials with this soap solution in 5 steps. It involves mixing. After acid treatment, the impurities are reduced and the surface area is increased. sepiolite fiber diameters range from 200 nm to 1 µm, and it is a surfactant of type JY-R4. By using it, the problem of incompatibility with oil, which arises from the hydrophilic character of sepiolite, can be effectively overcome. that it dissolves in such a way that sepiolite can be homogeneously distributed within the asphalt. It is stated that, unlike the current invention, this document uses 10 additives to asphalt emulsions. A combination of acid-treated sepiolite and a surfactant for use. is presented, specifically aimed at preserving BET surface area or pore volume. The process window is not defined. The present invention specifically addresses S_BET and PV conservation. It defines the optimum dose-temperature-time ranges (process windows) that maximize efficiency. Patent document CN120738925A describes a modified polyethyleneimine and epoxy composite. The text discusses sepiolite, its preparation method, composite coating, and application. The invention involves the separate bonding of polyethyleneimine and epoxy to the surface of sepiolite via silane coupling agents. It presents a modified sepiolite obtained by chemical inoculation. Polyethyleneimine loaded The amine groups on sepiolite and the epoxy groups on epoxy-loaded sepiolite interact with each other in 20°C. by undergoing a chemical reaction, sepiolite fibers are randomly distributed at the contact points. the formation of covalent bonds and the transformation of fibers into a continuous, interconnected network structure. This composite modification provides not only an increase in the surface area and dispersibility of sepiolite, not only does it increase stability and compatibility, but the resulting continuous network structure thanks to this, the reinforcing effect of sepiolite on strength and toughness is also improved. 25 Unlike the current invention, this document presents two different organic compounds applied to the sepiolite surface. chemical grafting of molecules (polyethyleneimine and epoxy) and these grafted groups The interaction between these molecules involves forming a network structure. In the present invention, sepiolite is used. It is modified with only one type of quaternary ammonium salt (CTAB) and any Secondary organic inoculation or network structure formation is not the goal. 30 Patent document CN102527185A describes the treatment of styrene waste gas using modified sepiolite. The invention describes a method for adsorbing a substance with a low surface area. The sepiolite is first left to soak in a specific concentration of water at a constant temperature, then filtered... After being dried and crushed, it is left to soak again in a certain volume of hydrochloric acid, again 35 The process involves filtering, drying, and crushing. The resulting modified sepiolite is then processed in a styrene-containing environment at 0-80°C. The waste gases are loaded into the adsorption column to be adsorbed, and once the adsorption is complete... Modified sepiolite is regenerated by desorbing styrene at 150-350°C and then condensed. High concentrations of styrene are recovered. This method modifies sepiolite. high surface area, rich micro and mesopores, and good adsorption performance It is stated that it possesses. Unlike the existing invention, this document describes acid modification. The surface area of sepiolite is increased and it is used for gas-phase styrene adsorption. 5 The present invention involves organophilizing sepiolite using quaternary ammonium salt. to improve compatibility with matrices and for use in aqueous environments or composite applications. It aims to achieve this and also optimizes surface area conservation through the process window. Patent document CN120209422A describes a β-type sepiolite as a suspension stabilizer. The invention refers to a natural rubber / white carbon masterbatch in which it is used. The invention is modified. The use of unmodified or modified β-type sepiolite as a suspension stabilizer. and high-speed mixing or ultrasonic mixing with white carbon aqueous suspension. This process results in the creation of a stable white carbon suspension, followed by the addition of natural rubber. the latex is added to this suspension and mixing, coagulation, dehydration and drying 15 This method includes the following processes. This method is suitable for high filling volume and high surface area. A low-energy and dust-free process for mixing white carbon with natural rubber. It also provides the use of organic modification aids such as surfactants. It does not require. Unlike the present invention, in this document β-type sepiolite, white It is used as an aid in stabilizing carbon in aqueous environments, sepiolite 20 It is not directly modified. In the present invention, sepiolite is modified by CTAB itself. It is transformed into an organophilic product, and this product itself is the final additive. It is used as such. In patent document ES2021910A6, the condensation of basic sepiolites with Knoevenagel 25 The invention describes a process for applying it as a catalyst in chemical reactions. Basic obtained by modifying natural sepiolite with alkali or alkaline earth ions. The use of sepiolites as catalysts in Knoevenagel condensation reactions This is because these catalysts have a high surface area and a high pore volume. It is stated that, unlike the present invention, sepiolite inorganic alkali 30 It is modified with ions and used as a catalyst. In the present invention, sepiolite, It is made organophilic by modifying it with a quaternary ammonium salt (an organic cation) such as CTAB. Organoclay additives are being introduced and used in applications such as adsorption, composites, and coatings. It is used as a material and is not intended for any catalytic application. 35 Patent document CN106732592A describes a sepiolite modification method and microwave technology. The invention describes a method for preparing Cu-sepiolite by irradiation. The invention concerns sepiolite. 6 6 mixing with inorganic acid, homogenizing the mixture, and microwave chemical treatment. This involves modifying the reactor by subjecting it to microwave radiation. This method... It is stated that the surface area of the obtained modified sepiolite reaches up to 167 m² / g. Furthermore... The invention involves mixing acid-treated sepiolite with a copper salt solution, adjusting the pH, and This also includes obtaining Cu-sepiolite by subjecting it to microwave radiation. The current 5 Unlike the invention, in this document sepiolite is modified with acid and microwave radiation. and copper is loaded onto it. In the present invention, aggressive acid activation is performed at high temperature. Calcination or microwave treatment is not mandatory; it depends on the raw sepiolite source. Mild / optional pre-treatment steps may be applied, but only within a controlled process window at CTAB. It is treated with and no metal ion loading is applied. 10 Patent document CN120738929A describes a polyethyleneimine graft-modified sepiolite. prepared inorganic sepiolite nanofiber, its preparation method, composite coating and The invention describes the application of sepiolite acid etching. then it underwent organic modification and finally covalent bonding with polyethyleneimine 15 It involves grafting. Sepiolite undergoes multiple modification stages to reach the surface. its area of application is being increased, as well as its stability, dispersibility, and compatibility within organic polymers. It is being improved. The modified sepiolite surface is particularly suitable for water-based epoxy resins, epoxy It contains a rich amino group capable of cross-linking with polymer chains and Furthermore, thanks to its ability to form a film spontaneously, even small amounts of epoxy resin can cause fire damage up to 20°C. It can create coatings with flame-retardant properties. Unlike the present invention, in this document a multi-stage process such as sepiolite acid etching followed by covalent grafting with polyethyleneimine It undergoes a modification process. In the present invention, however, the modification is a single-stage process. physical adsorption / surfactant of a quaternary ammonium salt such as CTAB This is achieved through interaction, without any covalent bond formation or grafting involved. 25 It is not. Patent document CN121138011A describes a product prepared from an epoxy graft-modified sepiolite. inorganic sepiolite nanofiber, its preparation method, coating and application. It is mentioned. The invention involves creating a surface 30 by subjecting sepiolite to multiple modification processes. the area has been increased and the stability, dispersibility and compatibility within organic polymers have been improved. It explains that it has been improved. The modified sepiolite surface contains rich epoxy groups. and when used in water-based epoxy coatings, only a curing agent needs to be added. The interaction and bonding of epoxy groups on the modified sepiolite surface with water-based epoxy. This strengthens the bond between sepiolite and epoxy, and 35 It is possible to achieve a better reinforcing effect by allowing sepiolite to be distributed more homogeneously within the epoxy. Unlike the current invention, this document involves the application of epoxy groups to the sepiolite surface. 7 7 Covalent grafting is involved. In the present invention, the sepiolite surface is grafted onto a surface such as CTAB. It is only made hydrophobic with quaternary ammonium salt, and reactive groups like epoxy are not used. It does not involve any covalent bonding and is not intended for any purpose. Patent document CN102942750A describes an environmentally friendly type of flame retardant for a soft PVC product. The text discusses the retarding additive and its preparation and application methods. The invention describes the high-speed emulsification and deagglomeration of sepiolite in a weakly acidic solution. the preparation of a single-fiber sepiolite solution by subjecting it to a process, and then into this sepiolite solution By adding bismuth oxide particles and through heating, reaction, filtration, washing and drying processes. The production of bismuth oxide-sepiolite composite fibers and finally, the processing of these composite fibers into a 10 It involves modifying the prepared bismuth-containing sepiolite composite with a modifier. The flame retardant has homogeneous fiber diameters, individual fiber diameters are less than 0.1 µm, and it is bulk-formed. It has a density below 1.0 g / cm³ and a high surface area. It is stated that, unlike the present invention, this document describes the application of bismuth oxide to sepiolite. An inorganic flame retardant component is loaded, and the resulting product is used as a flame retardant in plastics. It is used as such. In the present invention, any inorganic particle is placed on sepiolite. It is not loaded; only surface modification with an organic salt (CTAB) is performed, and the product... It is used as an organoclay additive. Patent document CN108147380A describes the preparation of a honeycomb-like carbon nitride. A method for this purpose is described. The invention involves subjecting sepiolite to acid treatment, followed by... modifying sepiolite by coating it with polydopamine, then the polydopamine-coated modified sepiolite calcination at high temperature by homogeneous mixing with a carbon nitride precursor. This involves subjecting the material to a process and finally removing the template (sepiolite). In this method, sepiolite, which is low-cost and readily available, is used as a rigid template, 25 Polydopamine, on the other hand, acts as an adhesive, thus bonding carbon nitride to a large surface area. The preparation process is simplified and production costs are reduced. The resulting honeycomb... Carbon nitride, similar to carbon nitride, possesses a unique pore structure and large surface area, offering excellent properties. Visible light demonstrates photocatalytic activity. Unlike the current invention, in this document... Sepiolite is used as a template material and is removed from the final product. The current 30 In this invention, sepiolite is the main element that forms the final product itself after the modification process. It remains as is, and is not removed or used as any kind of template. Patent document CN108043381A describes a catalyst carrier for automotive exhaust gas treatment. The text describes a method for preparing the material. The invention involves the treatment of sepiolite with a strong acid 35. As a result of treatment, H⁺ ions replace Mg²⁺ ions in the sepiolite framework structure. the passage of silanol groups, the increase in carbonate concentration in sepiolite ore 8 8 This allows for the removal of impurities, thus opening the side channels within the sepiolite crystal. This causes them to become interconnected. Then, acid-modified sepiolite with γ- By mixing and ultra-fine grinding of Al₂O₃, acid-modified sepiolite is extracted during the grinding process. High-temperature calcination of γ-Al₂O₃ by removing hydroxyl groups from its surface. It prevented further crystallization during this process, thus improving the thermal stability of γ-Al₂O₃. It is stated that it increases. Unlike the current invention, sepiolite acid is mentioned in this document. It is structurally altered through modification and a composite carrier material with γ-Al₂O₃. is created. In the present invention, aggressive acid activation and high-temperature calcination are used. or microwave treatment is not mandatory; mild / optional pretreatment depending on the raw sepiolite source. Treatment steps can be implemented, but only in a controlled process window with CTAB, surface 10 It is not modified and is not composited with an inorganic oxide such as γ-Al₂O₃. Patent document number CN114682227A describes a composite adsorption material and its... The preparation method and application are described. The invention concerns a solution of sepiolite and cellulose. mixing, then adding initiator, acrylic acid and crosslinking agent and grafting 15 It involves carrying out the copolymerization reaction. With this method, a low-cost, The environmentally friendly biomass material cellulose and the natural mineral material sepiolite are used, two Adsorption based on the compositeization of the material, by adding multiple carboxyl groups. Its capacity and speed are increased, thus improving traditional adsorption. 20 This is the case. Unlike the existing invention, this document describes sepiolite, cellulose and acrylic acid together. A composite adsorption material is formed, and a polymeric structure is obtained. In the present invention, sepiolite is not composited with any polymer or cellulosic material. It is modified only with a low molecular weight organic salt such as CTAB and is not a standalone product. It is used as an organoclay material. 25 Patent document CN107983298A describes a composite with superior moisture absorption performance. a method for preparing highly porous mineral moisture regulating material It is stated that the invention involves expanding perlite and acid-activated sepiolite. It is based on mixing and drying by applying a modification process with calcium chloride 30 It is obtained in this way. Acid-treated sepiolite has a larger surface area and total Due to its pore volume, it has higher moisture absorption in low humidity ranges. It initially shows a high moisture absorption rate, and in the high humidity range, it exhibits a large pore diameter. Thanks to the fact that expanded perlite has a higher capillary condensation rate than sepiolite, The prepared composite moisture regulator material exhibits good moisture absorption in various humidity environments. 35 It demonstrates performance. Unlike the current invention, sepiolite acid is used in this document. It undergoes activation and a composite material is formed with expanded perlite. 9 9 In the present invention, aggressive acid activation, high-temperature calcination, or Microwave treatment is not mandatory; mild / optional pretreatment depends on the raw sepiolite source. The steps can be applied, modified with CTAB, and with any other porous mineral. It is not composited. Patent document CN120237378A describes a lithium reinforcing coating and its preparation. The method, separator, and battery are mentioned. The invention involves sepiolite that has undergone a carboxylation process. an acidic solution containing fibers and a metal lithium organic framework material grafted onto these fibers It includes sepiolite fiber composite material. The Si-OH bonds in sepiolite fibers and the fibers Its cross-shaped, multi-cavity network structure has a strong adsorption capability, 10 Sepiolite fibers acquire a larger surface area after carboxylation modification. and metal lithium offers more active sites for the organic framework. Also sepiolite fibers Its unique water-losing capability enhances the fire-retardant performance of the battery separator, metal. Lithium organic framework material, on the other hand, acts as lithium reinforcement, providing irreversible lithium. It reduces battery loss and extends the battery cycle life. Unlike the current invention, this 15 The document describes sepiolite undergoing carboxylation modification and the addition of organic metal lithium. A composite battery casing material is created using a frame. In the present invention, however... Sepiolite does not undergo chemical derivatization such as carboxylation; it is only surface-treated with CTAB. It is modified and does not contain any metal-organic frame material. Patent document number WO8503241A1 describes a filler for catalytically active substances. or carrier, a process for the production of this filler or carrier, a product manufactured from this carrier The invention refers to a catalyst and its application. The invention relates to hydro-processing or a carrier that possesses the mechanical, thermal, and hydrothermal stability required for hydrogenation It offers. The carrier has a surface area of at least 75 m² / g, and at least 25% of the surface area is 100 25 It is found in pores with diameters exceeding Å. The carrier structure consists of attapulgite, sepiolite and Fibrous or ribbon-shaped mineral particles such as polygorskite can be used. From the present invention... In contrast, in this document sepiolite is used as a catalyst for hydroprocessing or hydrogenation. It is used as a carrier material and a specific pore size distribution requirement is sought. In the present invention, sepiolite is not used as a carrier material, but is directly modified to produce the final 30 It is used as an organoclay additive and in any catalytic application. It is not targeted. Patent document number CN107804889A describes a photocatalytic wastewater treatment agent and its components. The preparation method is described. The invention involves sepiolite, diatomite, cellulose, graphite, potassium 35. from raw materials such as permanganate, hollow fly ash microspheres and zinc acetate It is being prepared. The highly porous structure of sepiolite is synergistically modified with antimony trioxide. Thanks to its operation as such, the purification agent has a strong ion adsorption capability. Thanks to hydrophilic groups such as hydroxyl groups on the surface of cellulose, the purification agent mixes with water. graphite oxide, which exhibits good dispersibility, good conductivity, and ultra-high surface area. Compositing with zinc sulfide effectively increases photocatalytic efficiency. It is stated that, unlike the current invention, this document uses sepiolite, diatomite, cellulose, and graphite 5. It forms a composite with multiple components, such as those mentioned above, for photocatalytic wastewater treatment purposes. In the present invention, sepiolite remains the sole main element, but is used only. It is modified with CTAB and does not contain any photocatalytic function. Patent document CN109021661A describes a formaldehyde fixing functional material with 10 The method of its preparation and use is described. The invention covers 90-100 parts by weight. a mixture consisting of sepiolite and 0-10 parts auxiliary material in 100 parts It involves a material obtained by modifying sepiolite through its use. Sepiolite is used as a raw material, and formaldehyde is obtained after the modification process. The fixing functional material has rich natural nanopores and an extremely high 15 It has reactive surface groups, a large surface area, and strong adsorption. It is stated that this material exhibits the following properties and has high adhesive strength. It is widely used in adhesives and coatings and by pore adsorption. It is able to immobilize free formaldehyde molecules through chemical action. Unlike the existing invention, this document describes the modification of sepiolite with formaldehyde 20 The aim is adsorption, and specifically, a process for S_BET and PV protection. The window is not defined. The present invention, however, involves textural changes while organophilization is achieved. It quantitatively defines the preservation of these properties using mathematical metrics (retention %) and this It offers a narrow process window that ensures protection. Patent document number CN110668753A describes a water-repellent thermal insulation aerogel mortar. The text describes a method for preparing green algae and sepiolite separately. Dehydroxylated cellulose and activated sepiolite are used as raw materials. The preparation of the mud involves processing it by incorporating nanofibers into the activated sepiolite mud. obtaining dispersion slurry and mixing this dispersion slurry with composite sponge fibers, 30 fermentation by mixing with substances such as polydimethylsiloxane and liquid paraffin, and It involves obtaining water-repellent aerogel powder by drying the sepiolite fibers. By adsorbing onto the surfaces and pores of nanofibers, it increases the pore surface area. Phosphoric acid molecules penetrate the petrochemical sponge sludge, releasing carbonate salts and 35 It is stated that, unlike the present invention, sepiolite is involved in both acid activation and... It undergoes complex processes such as biological fermentation and is formed in an aerogel mortar. 11 11 It is used in the application. In the present invention, however, the process is much simpler and only CTAB through mixing at a controlled temperature and time, followed by separation and drying steps. It consists of. Patent document CN121377881A describes an environmentally friendly, slow-release coated nitrogen-based 5-cylinder. The text discusses fertilizer and its preparation method. The invention involves bentonite and sepiolite. separation of seawater to the optimum particle size range by electrolytic seawater method the process of obtaining sodium bentonite by modifying bentonite with sodium, modified mixing bentonite and sepiolite in a mass ratio between 1:5 and 5:1 and ethanol solution 10 with high adsorption activity through the addition of hydroxyl functional groups. obtaining a coating material, then coating this material with nitrogen fertilizer particles It involves coating its surface. Thanks to sepiolite's large surface area, rapid physical application of nitrogen is possible. During adsorption, nitrogen is slowly released through interlayer ion exchange of sodium bentonite. This enables the release of a synergistic slow-release "adsorption-locking" mechanism. is being created. Unlike the existing invention, in this document sepiolite is combined with sodium bentonite 15 It forms a composite coating material and is used in fertilizer applications. In the present invention, sepiolite is not composited with any clay mineral, but is modified alone. It is processed and used as an organoclay additive in adsorption / composite / coating formulations. Patent document number CN104826576A describes a recyclable, environmentally friendly adsorption 20. The invention describes the filtering material and its manufacturing method. The invention covers 70-80 parts by weight. sepiolite, 6-9 parts vegetable carbon black, 10-14 parts calcite, 5-7 parts zeolite molecular sieve, 4-6 1 / 4 part nano titanium dioxide, 2-4 parts chitosan, 1-2 parts sodium peroxide, 3-4 parts iron such as a fluorocarbon emulsion based on nitrate, 0.4-0.8 parts titanium trichloride and 7-10 parts water. It involves the use of raw materials. These 25, in which sepiolite is used as a raw material... In this method, nano titanium dioxide is modified with sepiolite through physical and chemical modification techniques. This allows organic pollutants to be loaded onto the surface, thus converting them into carbon dioxide and oxygen. Reduction of harmful substances adsorbed on sepiolite by separation and adsorption It is possible to extend the service life of the filtering medium. Unlike the present invention. In this document, a photocatalyst such as nano titanium dioxide is loaded onto sepiolite. 30 and a composite adsorbent containing multiple components is obtained. In the present invention, however, No photocatalytic particles are loaded onto the sepiolite; only a single type of organic particle is used. Modification agent (CTAB) is used. Patent document CN108892982A describes a 35-degree contaminant adsorbing coating for a building wall. A method for its preparation is described. The invention involves sepiolite fibers, polytetrafluoroethylene, furfural, carboxymethyl cellulose, rice husk, sodium metaaluminate, nickel nitrate, etc. 12 12 It is prepared from raw materials. Thanks to the modification of sepiolite fibers, the coating... The prepared composite can increase adsorption capacity and enlarge the internal channel volume. However, the receptacle has a large surface area and is good at protecting against harmful substances in the air. It is stated that it exhibits adsorption effects. Additionally, calcium hydroxide and aluminum are also involved. Calcium aluminate prepared from hydroxide is reactively mixed with a nickel-based catalyst. 5 Mixing increases the binding stability of the nickel catalyst and promotes organic catalytic degradation. It increases the number of active surface centers. Unlike the current invention, this The document lists numerous different organic and inorganic substances such as sepiolite, polytetrafluoroethylene, and nickel nitrate. It is assembled from various components and used as a building cladding material. Existing In this invention, sepiolite is modified solely with CTAB and without any secondary metal salt or 10 It does not contain polymers. Patent document CN121466976A describes a fume prepared with acidified vermiculite. The formula and preparation process of the adsorption material are described. The invention, by weight... 50-70 parts acidified vermiculite, 9-20 parts activated carbon particles, 10-12 parts bamboo 15 carbon fiber, 8-12 parts white carbon black, 1-3 parts hydrophobic modifier, 8-12 parts glass The fiber offers a formula containing 3-8 parts sepiolite and 2-5 parts nano titanium dioxide. The surface area of acidified vermiculite increases significantly, and its porosity also increases. Additionally, it has a synergistic effect with activated carbon, bamboo carbon fiber, white carbon black, and sepiolite components. By showing that oils, volatile organic compounds and particulate matter in smoke are adsorbed. It is stated that this can be done. Unlike the present invention, in this document sepiolite, acidified Just a small amount of a mixture containing many different materials such as vermiculite, activated carbon, and glass fiber. It is used as one component (3-8%). In the present invention, sepiolite constitutes 70-95% of the main element. It is the main component that makes up the system. Patent document number CN120586822A describes the high selectivity of heavy metals in wastewater. a biocarbon-based adsorption material for removal and its preparation The method is described. The invention involves coffee husk biocarbon and ginkgo biloba residue. biocarbon, bamboo sawdust biocarbon, coconut shell biocarbon, magnetic Fe₃O₄@SiO₂ core-shell microparticles, sodium alginate, nanoscale sepiolite fiber, and 30 It involves mixing kaolin in a specific ratio. Modification of biocarbon materials. It is processed, and other raw materials are prepared in stages after pre-processing, obtained Heavy metal "pre-contamination" of the material, supercritical CO₂ desorption, vacuum It is stated that it has undergone microwave drying and filtration washing processes. Available Unlike the invention, this document describes sepiolite, multiple biocarbons, and magnetic particles together with 35 It is an auxiliary component used together. In the present invention, sepiolite is the main element. It is not combined with any biocarbon or magnetic material. 13 13 Patent document CN107954492A describes a waste product capable of removing various heavy metals from water. The text describes a water treatment agent and its preparation method. The invention involves sepiolite powder. modified clay, polyacrylamide, bentonite, cross-linked rectorite, chitosan, bark, peanut shell and It contains components such as macadamia nut shells. Thanks to the modification of the clay, the clay has 5 pore density can be increased, advanced micropores can be created, surface It is stated that the area is large, thus allowing for the removal of various heavy metals. In the preparation of modified clay, the clay is first heated to 500-550°C, then to 750-800°C. heating, then immersing in hydrochloric acid, then immersing in sodium carbonate, washing, calcination and finally 10 with cetyltrimethylammonium bromide in ethanol solution A multi-stage process is applied, such as processing. Unlike the present invention, this In the document, sepiolite is used as a component in powder form, and the modification process... It is actually performed on clay (not sepiolite). In the present invention, however, it is a modification. The procedure is performed directly on sepiolite, and parameters such as CTAB dose, temperature, and duration are narrowly controlled. It is optimized within the process window. 15 Patent document CN103566890A describes an eggplant stem-modified activated carbon water purification system. The material and its preparation method are described. The invention is 40-50 parts by weight. eggplant stems, 110-120 parts activated carbon, 3-6 parts magnesium nitride powder, 10-15 parts bentonite, 15-20 parts industrial aluminum sulfate, 4-7 parts jade powder, 4-7 parts mineral stone 20 The powder contains raw materials such as 8-10 parts sepiolite powder and 10-15 parts corn starch. The pore structure of activated carbon produced using eggplant stems as raw material Advanced, large surface area, high adsorption rate, and suitable for various solutions and free gases. It is stated that it has good adsorption capabilities. Unlike the current invention, This document describes a mixture of materials such as sepiolite powder, activated carbon, and bentonite, for 25 days. It is used as a small component (8-10%). In the present invention, sepiolite constitutes 70-95% by weight. It is the main component in this ratio and is not mixed with other adsorbent materials such as activated carbon. Patent document CN103979901A describes a non-shrinking cement-based compound with slag powder additive. The invention describes injection mortar and its method of application. The invention is based on Portland cement, 30 phosphorus slag powder, super fine slag powder, flue gas desulfurization gypsum, medium sand, fine sand, It consists of an expansion agent, sepiolite powder, a water reducer, an anti-foaming agent, and a water retainer. Phosphorus The average particle size of slag dust is 20-40 µm, and its specific surface area is 350-400 m² / kg. It is stated that the super-fine slag dust has an average particle size of 10-20 µm, and nitrogen adsorption The specific surface area measured by this method is 600-700 m² / kg and very high gelation rate. 35 It is stated that it possesses activity. Unlike the present invention, sepiolite is mentioned in this document. The powder is used as an additive in cement-based construction materials, and any 14 14 It is not subjected to a surface modification process. In the present invention, sepiolite is treated with CTAB. It is modified to become organophilic and its textural properties are preserved. is provided. The investigations revealed that the current technical state for organophilization of sepiolite is 5 Surface modification, acid activation, usually with quaternary ammonium salts (e.g., CTAB). high-temperature calcination, microwave radiation, or polymeric agents (polyethyleneimine, epoxy) It appears that the existing patent documents encompass various methods, such as chemical inoculation, etc. A large part of it is to increase the surface area of sepiolite or to provide a specific functionality (adsorption, (catalysis, composite reinforcement, flame retardancy, battery separators) to impart acid 10 the process, high-temperature heat treatment (above 400°C) or energy-intensive processes such as microwaves It suggests that, however, in most of these processes, sepiolite needs to be made organophilic. During this process, the loss in BET surface area and BJH pore volume (retention loss) was quantitatively investigated. This is not considered as a textural issue; the process parameters (organic salt dose, temperature, time) are taken into account. The direct impact on the preservation of properties is not systematically studied. 15 While some existing documents claim that a high surface area has been achieved, these claims are... sepiolite is usually structurally altered by aggressive processes such as acid activation or calcification. It relies on modification and pore blockage even when organophilization is not targeted. There is a risk involved. Furthermore, some CTABs used for organophilization purposes in the current technique... In the applications, the effect of the dose-temperature-time relationship on S_BET and PV protection is optimized. No process window has been defined, therefore high chemical doses or harsh conditions cannot be avoided. Textural losses could not be prevented due to reaction conditions, and process costs also increased. This is increasing. The present invention aims to address this technical deficiency by fractionating sepiolite. in which CTAB or a similar quaternary ammonium salt is combined in an aqueous environment During the modification phase, the organic salt dose should be 5-30% (preferably 10-20%), and the temperature should be 30-70°C. a process defined as having a temperature (preferably 50-70°C) and a duration between 1-6 hours (preferably 3-6 hours) By making the window mandatory, organophilization is achieved while S_BET and PV values are maintained. It aims to quantitatively target retention, for example around 52% in S_BET. This allows for the achievement of superior metrics such as ~0.270 cc / g pore volume in BJH with conservation. This approach is known. This method involves energy-intensive acid activation, which is frequently used in current techniques. 30 Low chemical content, without the need for high-temperature calcination or microwave processing. It is possible to produce organo-sepiolite with high textural quality under controlled dosage and moderate temperature conditions. by making it more affordable than existing practices in terms of both cost and environmental sustainability. It offers a significant advantage. In conclusion, the problems mentioned above, which cannot be solved with the current technology, are related to technical issues. 35 This has made it necessary to make an innovation in the field. A BRIEF DESCRIPTION OF THE INVENTION The present invention is a 5-fold improvement developed to eliminate the technical shortcomings mentioned above. The process by which surface area and pore volume are preserved in organo-sepiolite production. It is related to the product. The invention relates to organoclay additives, adsorption / treatment, composites, and coatings / inks. Developed for use in advanced material applications such as formulations, high surface 10 It offers a method for producing organo-sepiolite that preserves both surface area and pore volume. In current applications, sepiolite is surface-treated with quaternary ammonium salts (e.g., CTAB). during modification, due to inappropriate chemical dosage, temperature and duration selections. Due to pore closure, there is a significant decrease in BET surface area (S_BET) and BJH pore volume (PV). Losses occur, also due to high chemical doses and / or high temperature / long duration, etc. 15 These conditions negatively affect the process cost. This invention solves this technical problem with sepiolite. (fractionated) and CTAB or a similar quaternary ammonium salt combined in an aqueous medium. During the modification phase, the organic salt dose was increased to 5-30% (preferably 10-20%), and the temperature... The temperature is defined as 30-70 °C (preferably 50-70 °C) and the duration as 1-6 hours (preferably 3-6 hours). It solves this by implementing a unique process window. Thanks to this process window, 20 While organophilization occurs, the textural properties of sepiolite are preserved, e.g., S_BET ≈ 47.66 Superior metrics such as PV_BJH(ads) ≈ 0.270 cc / g were achieved with m² / g and approximately 52% retention. This can be done. When deemed necessary, impurities associated with the raw sepiolite source can be reduced and Acetic acid and / or SHMP are optional additives to improve suspension stability. elements can be added. The invention also includes separation after modification 25 A production method that includes (filtration / sedimentation / centrifugation), optional washing and drying steps. Quality control of the final product obtained is performed using S_BET retention (%) and PV-BJH measurements. It also includes verification. Thus, the invention is proven with low chemical dose and energy input. Enables the production of organo-sepiolite with high surface area and pore volume conservation. By recognizing this, it provides an effective solution to the cost and performance problems in the current technology. 30 The main purpose of the invention is to combine sepiolite with CTAB or a similar quaternary ammonium salt. BET surface area (S_BET) and BJH pore size that occur during organophilization The aim is to provide an effective solution to the problem of volume (PV) loss (retention loss). In this way, the existing Textural properties are affected by pore clogging, a common problem in applications. 16 16 by preventing degradation, it has a high surface area and pore volume preservation. Organo-sepiolite production is made possible, thus increasing the adsorption capacity of the composite product. Optimizing interfacial interactions and rheological performance in coating / ink formulations. is being done. Another aim of the invention is to reduce chemical consumption and energy in the organo-sepiolite production process. The goal is to minimize costs. The organic salt dosage should be 5-30% (preferably 10-20%), and the temperature 30-70°C. (preferably 50-70°C) and a specific duration defined as 1-6 hours (preferably 3-6 hours) By applying the process window, unnecessary high doses, high temperatures (above 70°C), and long duration are avoided. The use of processing times (over 6 hours) is avoided, thus saving both chemical input and 10 Energy consumption is significantly reduced, increasing the economic sustainability of the process. Another objective of the invention is to enhance the fibrous structure of sepiolite during the organophilization process and The goal is to maintain mesoporousness. S_BET retention at a level of around 52%. By maintaining a PV-BJH value as high as ~0.270 cc / g, modification 15 Afterwards, the structural integrity of sepiolite is not compromised, thus allowing for the adsorption of organo-sepiolite. high pollutant removal efficiency in applications, and within the matrix in composite applications. This ensures effective reinforcement and interfacial bonding. Another aim of the invention is to be adaptable to sepiolite raw materials of different purities and sources, 20 The aim is to offer a flexible production method. This can vary depending on the raw sepiolite source. Acetic acid and / or to reduce impurities and improve suspension stability The invention, which allows the use of optional auxiliary elements such as SHMP, utilizes a wide range of raw materials. This enables the production of consistently high-quality products across the range, thus on an industrial scale. It increases applicability. 25 Another aim of the invention is to achieve high acid activation, which is commonly used in the current technology. energy-intensive and aggressive methods such as calcination at high temperatures (above 400°C) or microwave radiation organo- The goal is to produce sepiolite. Only in an aqueous environment within a specified process window of 30. Thanks to this lean process, which includes mixing, then separation and drying steps, high There is no need for equipment that requires investment costs, and the production process is significantly improved. It is being simplified. Another objective of the invention is to quantitatively and reliably determine the technical effect of the resulting organo-sepiolite product. 35 In order to verify this, a quality based on S_BET retention (%) and PV-BJH measurements. The aim is to provide a control mechanism. This ensures the textural preservation performance of each batch produced. 17 17 It can be evaluated with objective metrics, and deviations from the process window are detected instantly. This ensures quality assurance and consistency in the application performance of the final product. It is guaranteed. Another aim of the invention is to introduce similar quaternary ammonium salts other than CTAB (e.g., 5A). alkyltrimethyl ammonium salts) and fibrous clay minerals similar to sepiolite (e.g., palygorskite) The goal is to develop an adaptable platform technology. Thanks to this flexibility, the invention can be used not only for a specific purpose. It is not limited to chemicals or minerals, but also works under different raw material and chemical input conditions. It can be adapted to provide high textural preservation using the same principles, thus The field of industrial application is being expanded. 10 The best way to utilize the advantages of the existing invention, together with its structure and additional elements. For it to be understood, it must be considered together with the figures explained below. BRIEF DESCRIPTION OF THE FIGURES 15 Figure 1: Surface modification of sepiolite with CTAB or a similar quaternary ammonium salt. The resulting organo- This is a schematic view of a sepiolite production system. REFERENCE NUMBERS 20 1 - Reaction Vessel 2 - Aqueous Environment 3 - Sepiolite 4 - Organic Modification Agent - Auxiliary Chemical Component Set 25 51 - Auxiliary Chemical Component 6 - Separation Unit 7 - Washing Unit 8 - Drying Unit 9 - Quality Control Unit 30 DETAILED DESCRIPTION OF THE INVENTION This detailed explanation focuses solely on the innovation in the invention to provide a better understanding of the subject matter. This is conveyed without being limited to examples. Accordingly, in the following explanations and figures, 35 obtained by surface modification of sepiolite with CTAB or a similar quaternary ammonium salt 18 18 organo-sepiolite production with high BET surface area and pore volume conservation. The system and method are explained. Figure 1 shows the surface coating of sepiolite, the subject of the invention, with CTAB or a similar quaternary ammonium salt. obtained as a result of modification and maintaining pore volume with high BET surface area 5 This is a schematic view of the organo-sepiolite production system. Accordingly, the system: • where the modification reaction is carried out and the reaction temperature is controlled a reaction vessel (1), • an aqueous medium which forms the main liquid phase of the modification process (2), • A fibrous, high-performance material used as the starting solid in the modification process. having initial S_BET and PV values and to be brought to the appropriate particle size prepared by sieving / fractionating and located in the aforementioned aqueous medium (2) a sepiolite (3), • In order to convert the surface character of the mentioned sepiolite (3) from hydrophilic to organophilic used, a quaternary ammonium salt, preferably cetyltrimethylammonium bromide (CTAB) or 15 selected from a similar alkyltrimethylammonium salt and in the aforementioned aqueous medium (2) an organic modification agent found by dissolution (4), • to reduce impurities that may arise depending on the raw source of the sepiolite mentioned (3) and can be used to increase the suspension stability in the aqueous medium (2) mentioned and 20 containing at least one auxiliary chemical component (51) selected from an acid and a dispersing agent a set of auxiliary chemical components (5), • included in the mentioned set of auxiliary chemical components (5) and in the case of an acid acetic acid is preferred, but if a dispersing agent is required, sodium is preferred. The auxiliary chemical component is hexametaphosphate (SHMP) (51), • After the modification process is complete, filtration is performed to separate the solid product from the liquid phase, 25 a separation unit that performs at least one of the sedimentation or centrifugation processes (6), • Reaction remaining on the solid product obtained after the mentioned separation unit (6) a wash applied to remove residues and / or excess modification agent a washing unit that performs the process (7), 19 19 • solid obtained after the mentioned separation unit (6) or the mentioned washing unit (7) chamber to remove remaining moisture from the mass and transform it into the final organo-sepiolite product. a drying unit (8) that operates between a temperature of 80°C and • to verify the technical effect of the final product coming out of the mentioned drying unit (8) A quality control unit (9) 5 that measures S_BET retention (%) and PV-BJH metrics It includes. The working principle of the organo-sepiolite production system, which is the subject of the invention, is based on the surface of sepiolite (3). High BET surface area (S_BET) during the conversion of the character from hydrophilic to organophilic and a process window optimized to ensure pore volume (PV) conservation of 10 It is based on the application of sepiolite (3), which is used as the starting solid material. by incorporating the modification process into the aqueous medium (2) which forms the main liquid phase of the modification process is initiated. At this stage, depending on the raw source of sepiolite (3) When impurities need to be reduced and suspension stability increased, auxiliary chemicals are used. Auxiliary chemical component (51) included in component set (5) (preferably acetic acid and / or 15 Sodium hexametaphosphate (SHMP)) is added to the aforementioned aqueous medium (2). Then, an organic modification agent (4) (preferably cetyltrimethylammonium bromide (CTAB) or a similar alkyltrimethylammonium salt) dissolved in the aforementioned aqueous medium (2) The necessary solution for modification is prepared. The aforementioned sepiolite (3) and the aforementioned organic The modification agent (4) is assembled in a reaction vessel (1) and 20 The temperature of the mixture in the mentioned reaction vessel (1) is 5-30% of the organic salt dose. within a defined process window with a temperature of 30-70°C and a duration of 1-6 hours. Surface modification is performed by adjusting the process to ensure it remains in place. This process window thanks to this, the organic modification agent (4) is applied to the sepiolite (3) surface in a homogeneous and controlled manner. This ensures proper bonding while minimizing pore clogging, thus enabling S_BET and PV 25 to bond effectively. Retention of values is achieved. After the modification process is complete, the obtained values are... The resulting organo-sepiolite-containing mixture is filtered and precipitated by means of a separation unit (6). The solid product is separated from the liquid phase by applying at least one of the following processes: centrifugation. The reaction remaining on the solid product obtained after the mentioned separation unit (6) To remove residues and / or excess modification agent, a washing unit 30 Washing process is applied to the solid product by (7). The mentioned separation unit (6) or The solid product obtained after the aforementioned washing unit (7) is placed in a drying unit (8). By operating it at a temperature range of room temperature to 80°C, the moisture content is removed and the final organo- Sepiolite product is obtained. Finally, the final product coming out of the mentioned drying unit (8), The product is taken by a quality control unit (9) and S_BET retention (%) and PV-BJH 35 The metrics are measured, and the textural protection performance of the product is verified based on these measurements. Thus, the system retains its initial high surface area and pore volume characteristics. Obtaining a high-performance organo-sepiolite product with organophilic characteristics It provides.
Claims
21 21 REQUESTS 1. Organo- with high BET surface area (S_BET) and pore volume (PV) conservation. This is a sepiolite production method; its characteristics are: (a) a fractionated sepiolite (3) with a fibrous structure into an aqueous medium (2) inclusion, 5 (b) an organic modification agent selected from a quaternary ammonium salt (4) dissolving in the aforementioned aqueous medium (2), (c) the aforementioned sepiolite (3) and the aforementioned organic modification agent (4), a to be assembled in the reaction vessel (1), (d) the organic salt dose of the mixture in the aforementioned reaction vessel (1) is 10 5-30% of sepiolite, at a temperature of 30-70°C and a duration of 1-6 months. within a defined process window that will be within a certain time range. Surface modification is carried out by holding the device, (e) Filtration of the solid product obtained after the modification process is completed, A separation unit in which at least one of the sedimentation or centrifugation processes is applied (6) 15 separation from the liquid phase by means of (f) the solid product obtained from the mentioned separation unit (6) at room temperature and 80°C The final organo- is dried in a drying unit (8) that works between them. Obtaining sepiolite product It includes the steps of the process. 20 2. The method according to claim 1 is characterized by its dependence on the aqueous medium (2) and the raw source of sepiolite (3). To reduce impurities and improve suspension stability, an acid and a dispersant are used. The addition of at least one auxiliary chemical component (51) selected from the agent.
3. The method according to claim 2 is characterized by the fact that the mentioned auxiliary chemical component (51) is an acid. If applicable, acetic acid; if a dispersing agent is used, sodium hexametaphosphate 25 (SHMP) is the answer.
4. The method according to claim 1 is characterized by; (d) the organic salt dose in the process step is 10-20%. It is within the range.
5. The method according to claim 1 is characterized by; (d) the temperature in the process step is in the range of 50-70°C. That is. 30 6. The method according to claim 1 is characterized by; (d) the duration of the process step is between 3-6 hours. It is the fact that. 22 22 7. The method according to claim 1 is characterized by the solid product obtained from the separation unit (6), Washing via a washing unit (7) before being transferred to the drying unit (8) It is the implementation of the process.
8. The method according to claim 1 is characterized by the final product obtained from the drying unit (8), A quality control unit (9) 5 where S_BET retention (%) and PV-BJH metrics are measured It is evaluated through this means.
9. The method according to claim 1 is characterized by the organic modification agent mentioned (4), This is cetyltrimethylammonium bromide (CTAB) or an alkyltrimethylammonium salt.
10. The method according to Claim 1 is characterized by the fact that the final product obtained is the S_BET retention value. It should be at least 45%, preferably at least 50%, and the PV-BJH value should be at least 0.20 cc / g, preferably at least 10. The minimum concentration should be 0.25 cc / g.
11. The method according to claim 10 is characterized by the following: the final product obtained is S_BET retention. The minimum required concentration is 50% and the minimum PV-BJH concentration is 0.25 cc / g.
12. An organo- with high BET surface area (S_BET) and pore volume (PV) conservation. It is a sepiolite product and its characteristic is; 15 It is based on a fractionated sepiolite (3) with a fibrous structure, On the surface of the sepiolite mentioned (3), a quaternary ammonium salt selected from a quaternary ammonium salt the presence of an organic modification agent (4) and The product in question, as defined in Claim 1, has an organic salt dose of 5-30%. between 20°C, with a temperature range of 30-70°C and a duration range of 1-6 hours. the process window in which it is defined has been obtained by a method applied thanks to, an S_BET retention and PV-BJH characteristic reflecting textural conservation. It is having.
13. It is an organo-sepiolite product according to claim 12, and its characteristic is the aforementioned organic modification. the agent (4), cetyltrimethylammonium bromide (CTAB) or an alkyltrimethylammonium salt 25 It is the fact that.
14. It is an organo-sepiolite product according to claim 12 and its characteristic is that the sepiolite it contains (3), raw to reduce impurities associated with the source and to increase suspension stability used, from at least one auxiliary chemical component selected from an acid and a dispersing agent (51) contains residue. 30 15. It is an organo-sepiolite product according to claim 14, and its characteristic is; the aforementioned auxiliary chemical. The component (51) is acetic acid and / or sodium hexametaphosphate (SHMP). 23 23 16. According to claim 12, it is an organo-sepiolite product, characterized by the fact that it is an organic salt obtained by the method of production. The dosage should be in the range of 10-20%.
17. It is an organo-sepiolite product according to claim 12, and its characteristic is that the temperature in the method of obtaining it... The temperature should be between 50-70°C.
18. According to claim 12, it is an organo-sepiolite product and its characteristic is that the time taken in the method of obtaining it is 3-6 5 It is within a specific time range.
19. It is an organo-sepiolite product according to claim 12 and its characteristic is that the S_BET retention value is at least The minimum requirements are 45% and a PV-BJH value of at least 0.20 cc / g.
20. It is an organo-sepiolite product according to claim 19 and its characteristic is that the S_BET retention value is at least 50% and a PV-BJH value of at least 0.25 cc / g. 10 21. Sepiolite obtained by surface modification with a quaternary ammonium salt, and Production of an organo-sepiolite with high BET surface area and pore volume conservation. Its feature is that it is a system; where the modification reaction is carried out and the reaction temperature is controlled a reaction vessel (1), 15 an aqueous medium which forms the main liquid phase of the modification process (2), having a fibrous structure, fractionated and located in the aforementioned aqueous medium (2) a sepiolite (3), to convert the surface character of the sepiolite (3) mentioned from hydrophilic to organophilic used for this purpose, selected from a quaternary ammonium salt and the aforementioned aqueous 20 an organic modification agent (4) dissolved in medium (2), To separate the solid product from the liquid phase after the modification process is complete. a process that performs at least one of the following operations: filtration, sedimentation, or centrifugation separation unit (6), The remaining moisture from the solid mass obtained from the mentioned separation unit (6) is 25 a drying unit that removes and converts into the final organo-sepiolite product (8) It includes.
22. According to claim 21, the system is characterized by its dependence on the raw source of the sepiolite (3) mentioned. to reduce impurities that may arise and within the aforementioned aqueous medium (2) It can be used to increase suspension stability and consists of 30 parts of an acid and a dispersing agent. an auxiliary chemical component containing at least one selected auxiliary chemical component (51) The set includes (5). 24 24 23. The system is based on claim 22 and its characteristic is that the mentioned auxiliary chemical component (51) is an acid. In that case, acetic acid; if a dispersing agent is used, sodium. It is hexametaphosphate (SHMP).
24. The system according to claim 21 is characterized by; obtained after the mentioned separation unit (6). reaction residues and / or excess modification agent remaining on the solid product 5 a washing unit that performs a washing process to remove (7) It includes.
25. The system is in accordance with claim 21 and its feature is; the final product coming out of the mentioned drying unit (8). To verify the technical impact of the product, we used the S_BET retention (%) and PV-BJH metrics. It includes a quality control unit (9) that measures. 10 26. The system is defined in accordance with claim 21 as; the organic modification agent mentioned (4), This is cetyltrimethylammonium bromide (CTAB) or an alkyltrimethylammonium salt.
27. System according to claim 21; its characteristic is drying that operates between room temperature and 80°C. It contains unit (8).