SQUARE GEOMETRIC SUB-OPERATING GROUP PROVIDING VIBRATION MOTION TO VIBRATION DISHES

Abstract

The invention relates to an electromagnetic lower actuator assembly that provides vibration motion to vibration bowls used in industrial automation and part feeding systems, and its feature is that it has a lower plate (11) structured to give the lower actuator assembly (10) a square geometry, spring connection parts (16), angled surfaces that position the springs (19) at a certain angle and a bowl connection point (14) and bowl connection parts (15) that enable the vibration bowl (V) to be fixed to the lower assembly (10) at five different points.

Description

1 TARIFF SQUARE THAT PROVIDES VIBRATION MOTION TO VIBRATION DRUMS. GEOMETRIC SUB-WORKING GROUP Technological Field: The invention applies to vibration used in industrial automation and part feeding systems. It relates to the electromagnetic sub-actuator group that provides vibrational motion to the dishes. State of the Art: In current technology, electromagnetic actuation is used to move the vibration dishes. sub-operations consisting of elements, springs and carrier links It is used. In these systems, the return of springs is achieved through electromagnetic attraction force. 15 By combining these movements, the dish is made to vibrate, and the contents inside the dish... The products are guided in a specific direction. However, the mechanical aspect of the subgroup... the arrangement, the connection angles of the springs and the position of the drive elements are appropriate Without a defined setting, it becomes difficult to obtain a stable and consistent vibration. In the current lower operating units, the vibration forces are balanced on the housing. The inability to transfer stress leads to high stress and fatigue in certain areas of the system. This can be the reason. Especially at the spring connection points, dish connections and carriers. Repeated loads are placed on the arms, which leads to loosening over time. This can lead to mechanical problems such as deformation, cracking, or part breakage. 25 These malfunctions caused the supply system to stop and affected the production line to which it is connected. This causes interruptions. Another problem encountered in known systems is vibration during their lifespan. The problem is the inability to maintain a stable amplitude and product advancement rate. The springs are not suitable for 30... positioning in the wrong direction or vibration of the spring connection surfaces if it cannot direct its movement sufficiently, the energy obtained from electromagnetic propulsion 2 Some of the movement can be lost in undesirable directions. As a result... Irregular vibration in the bowl, products slowing down on the channels, piling up on top of each other. Problems such as piling up or being unable to arrange them in the desired direction arise. The sub-assembly body geometry and component placement also contribute to the operational stability of the system. 5 It has a direct impact. In traditional structures, spring groups are electromagnetically driven. The placement and assembly of the components and dish connections within a limited space. This causes alignment difficulties and access problems during maintenance operations. This can happen. Asymmetrical layouts or layouts that do not provide sufficient rigidity can cause vibrations. during this process, the body oscillates and instead of the mechanical energy being transferred to the dish, 10 This can lead to distribution across the lower body, especially asymmetrical areas. The settlements occur in bodies with circular geometry. For these reasons, it has a more balanced frame arrangement, and the direction of spring flexing. by determining the electromagnetic attraction force efficiently to the dish in a controlled manner. transmitting, reducing mechanical stresses at connection points and facilitating maintenance procedures Sub-operating groups are needed to facilitate this. Description of the invention: The main objective of the invention is to ensure that the vibration dish remains stable and efficient for a long period of time. a system that enables operation in a way that reduces the risk of mechanical failure and performance loss. The goal is to create sub-operation groups. This is especially true as the usage time progresses. the possible decrease in vibration speed, occurring in connection areas fractures and deformations, production line downtime and associated maintenance costs, etc. The aim is to prevent problems from occurring. The square-shaped geometry of the base plate allows for easier access to system components. It allows for their regular and balanced placement. The square structure is the same In time, it facilitates the mounting of the sub-assembly onto the machine chassis and increases body stability by 30 increasing and allowing the vibration forces generated during operation to be controlled more effectively. It contributes to its transportation. 3 The springs' flexibility is enhanced by the angled surfaces of the spring connectors. Its direction is oriented within a specific geometry. Thus, the electromagnetic The movement resulting from the shooting process involves vertical and circular components in the vibration bowl. It is transmitted as a regular vibration containing. This structure ensures that the fed products are in bowl 5 to progress more steadily within it and for the sorting process to be uninterrupted It helps in its continuation. The transformer and core connection structure must be appropriately positioned within the subgroup. direct transfer of electromagnetic attraction force to movable arms and springs 10 This is ensured by the closed and protected structure of the U-core electromagnetic actuator. increasing electrical safety and making the drive system less susceptible to external factors. It contributes to its being affected. Securing the vibration bowl at five different attachment points increases the vibration speed by 15 This prevents the concentration of movement in a specific area of ​​the dish and ensures that the movement is distributed throughout the dish. This ensures a more balanced distribution in the connection areas. excessive loads that may occur and loosening that may occur over time or It is possible to reduce deformations. The overall structure of the invention also makes assembly and production processes easier. This allows the parts to be located in specific and accessible positions on the substrate. Its presence facilitates maintenance and parts replacement procedures, thus improving service. This helps reduce lead times and downtime on the production line. The subject of the invention is a sub-operating group with a square geometry sub-plate structure and the housing of transformers (core components) that form the electromagnetic drive element Its specific positioning creates a synergistic technical effect. In comparison to traditional circular or asymmetrical subgroups, this square geometry, by optimizing the center of gravity of the system, reduces the dynamic range generated during operation. It dampens moments and parasitic vibrations. Thanks to this structural stability, The driving force transferred to the vibration bowl is linear with minimum energy loss and 4 They are converted into circular components; thus, the feed rate of the transported products is per unit. It is being increased flawlessly and steadily over time. Furthermore, the transformer and core connection structure has an optimized positional arrangement within the subgroup. its placement precisely determines the vectorial direction of the electromagnetic attraction force. It controls this. This situation affects the products on the vibration bowl vertically. By limiting the acceleration components, the products avoid uncontrolled vertical oscillations. its movement (jumping) and deviation from its trajectory due to centrifugal forces This prevents (the products from scattering). As a result, the products are minimized inside the dish. It moves along a stable line with mechanical stress and vibration, which leads to part sequencing and 10 It maximizes the accuracy and continuity of the feeding process. Explaining the Figures: The invention will be described by referring to the attached figures, so that the features of the invention are outlined in 15 It will be understood and appreciated more clearly, but the purpose of this invention is this obvious It is not about limiting it with regulations. On the contrary, the invention is defined by the accompanying claims. all alternatives, modifications, and options that could be included within the defined area The aim is to cover their equivalences. The details shown are only for the present invention. It was shown to illustrate the preferred arrangements and both methods 20 shaping, as well as the most useful and conceptual features of the invention's rules and principles It should be understood that these drawings are presented to provide an easily understandable definition. In these drawings; Figure 1 shows the general assembly of the vibration dish with the subassembly of the invention. It is a perspective view. 25 Figure 2 shows a general perspective view of the subgroup of the invention. Figure 3 shows a general perspective view of the subassembly (side panels concealed) that is the subject of the invention. Illustrations that will help understand this invention are shown in the attached image. They are numbered and listed below with their names. 30 Explanation of References: 10. Subgroup 11. Bottom plate 12th Leg 13. Arms 14. Dish connection point 5 15. Dish mounting bracket 16. Spring connector 17. Transformer connector 18. Core connector 19. Spring 10 20. Transformer 21. Side panels V. Vibration bowl Detailed Description of the Invention: 15 The terminology used here is intended solely to describe specific applications. and does not limit the scope of the invention. Used here The term "and / or" refers to any of the items listed as related. It includes one and all combinations thereof. Also, the singular "one" used here means "one 20". The terms "number" and "specified" are used in their plural forms unless the context explicitly indicates otherwise. It is designed to include singular forms such as those mentioned above. Furthermore, the terms used in this specification... The terms "includes" and / or "contains" refer to the specified features, steps, processes, It indicates the presence of elements and / or components, but one or more other 25 features, steps, processes, elements, components and / or groups thereof It will be understood that this does not exclude its existence or addition. Unless otherwise noted, all terms used herein (including technical and scientific terms), in the sense that a person with general knowledge in the field to which this invention belongs would generally understand it They have the same meaning. Also, 30 as defined in commonly used dictionaries. The terms will have a meaning consistent with the context of the relevant field and this explanation. 6 it should be interpreted as idealized unless otherwise explicitly defined here. or it will be understood that it will not be interpreted in an overly formal sense. The description of the invention will reveal a series of techniques and steps involved. These are: Each of them offers benefits individually, and it is also possible to combine one or more of them or all 5 In some cases, all of the other techniques described may be used in combination. Accordingly, To ensure clarity, each step in the disclosure of the invention should be presented as accurately as possible. By doing this, unnecessary repetition of all combinations will be avoided. Together, the specification and claims, such combinations fully constitute an invention and claims. It should be read with the understanding that it falls within its scope. 10 The invention relates to vibratory feeding used in industrial production and assembly lines. It is related to a square-shaped subgroup (10) of systems. The subgroup (10) Screws, washers, plastic parts and other items are left mixed together inside the vibration bowl (V). moving similar products inside the dish, in a specific direction 15 It ensures their sequencing and guidance to the production line. As shown in Figures 2-3, the subgroup (10) basically consists of a bottom plate (11), feet (12), arms (13), dish connection points (14), dish connection parts (15), spring connection parts (16), transformer connector (17), core connector (18), springs (19), transformer 20 It consists of (20) and side sheets (21). The bottom plate (11) is the main plate on which the mechanical components forming the subgroup (10) are placed. It is the carrier body. The bottom plate (11) is preferably made of high-strength metal material. is manufactured and has spring connection parts (16), transformer connection parts (17), 25 enabling the positioning of arms (13) and other connecting elements There are connection areas. The square geometry of the bottom plate (11), the bottom group (10) the arrangement of the mechanical components inside in a specific order and the bottom easier mounting of the group onto the machine chassis and increased efficiency It provides. 30 7 The feet (12) are located under the bottom plate (11). The feet (12) are preferably placed made of rubber or a similar flexible and vibration-dampening elastomer material is created. The vibration produced by the feet (12), subgroup (10) restricting transfer to the ground or machine chassis on which the subgroup is mounted and helps to direct the resulting mechanical movement to the vibration bowl (V) 5 is happening. Arms (13) positioned to cross each other on the bottom plate (11) There are arms (13) carried by springs (19) and relative to the bottom plate (11). It creates a structure capable of performing a vibrating motion. The arms (13) 10 The connection of the vibration bowl (V) is created between the intersection region and the end regions. The vibration dish (V) connection points are located. The vibration dish (V) is the dish. via the connecting parts (15) and the dish connection point (14) to the subgroup (10) It is secured. Thus, the securing process is carried out from five different points. The vibrational motion is transmitted in a balanced manner. 15 Springs (19) are between the movable structure formed by the bottom plate (11) and the arms (13). Each spring (19) is positioned with a spring connector (16) at one end. via the lower plate (11), and from the other end to at least one of the arms (13) Springs (19) are connected. The springs are leaf springs, preferably made of spring steel. 20 It is in this structure. Spring connecting parts (16) provide the connection of the springs (19) on the bottom plate (11). and has angled surfaces that position the springs at a specific angle. Spring connection Thanks to the angled geometry of its parts (16), the direction of stretching of the springs (19) is 25 determined and movement resulting from electromagnetic attraction, arms (13) The springs (19) are converted into vibrational motion which will be transmitted to the vibration bowl (V). inclined placement, vibration bowl (V) not only in the vertical direction but also This ensures the occurrence of a circular motion component. The transformer connection piece (17) is also located on the bottom plate (11). Transformer connection part (17) fixes the transformer (20) to the base plate (11) and the transformer (20) opposite 8 It ensures that the device is held in the position determined by the magnetic element located there. This The element called transformer (20) within the scope of the specification contains electricity a coil energized by current and magnetized by that coil It is an electromagnetic actuator with a U-coil that has a ferromagnetic structure. The coil... When an electric current is applied, a magnetic field is created on the transformer (20). Therefore, the transformer (20) converts electrical energy directly into rotational motion. Instead of rotating, it moves linearly by attracting the magnetic element opposite it. It creates a small mechanical movement of a nature. Located opposite the transformer (20) The retractable magnetic element, via the core connector (18) of the arms (13) It is associated with the movable structure it creates. Core connector (18), 10 transfer of electromagnetic attraction force onto arms (13) and springs (19) It is a connecting element that provides this. The inner part of the vibration bowl (V) is formed according to the geometry of the product to be fed. Roads, channels and mechanical guidance structures may be found. Vibration bowl (V) 15 The products, left mixed together, will move along the paths inside the bowl due to the effect of vibration. It is progressing in a circular and upward direction. It is moving in an inappropriate direction. As the products are dropped back into the bowl, those aligned in the correct direction are arranged in a single row. The products are directed to the dish outlet. Thus, the products follow a predetermined direction, position, and... It is fed into the production line in a regular pattern. 20 Side plates (21) are located around the lower group (10). Side plates (21) are the bottom plate (11) by surrounding it on all four sides, it forms a square-shaped outer shell and Springs (19), transformer (20), transformer connector (17), core located within subgroup (10). a protective housing for the connecting piece (18) and other moving components 25 The side panels (21) also form the contact of the subgroup with the external environment. limiting and protecting mechanical components from external factors such as impact and dirt. It helps in its protection.

Claims

9 REQUESTS 1- The invention is a base plate (11) on which the mechanical components are positioned, The feet (12) located under the bottom plate (11) are positioned on the bottom plate (11) Arms positioned to cross each other (13), spring connecting pieces at one end 5 Springs (19) are connected to the lower plate (11) via (16) and to the arms (13) at the other ends, a transformer connection piece (17) to generate an electromagnetic attraction force a transformer (20) fixed to the bottom plate (11) by means of transformer (20) located opposite the transformer (20) a core connector (18) that associates the retractable magnetic element with the arms (13), including the side panels (21) around the subgroup (10) and industrial products 10 a system that arranges products in a specific direction and orientation to feed them into a production line a vibrating drum (V) configured to transmit vibrational motion to the vibration bowl The sub-operating group is (10) and its feature is;  to give the sub-working group (10) a square geometry with four corners structured bottom plate (11), 15  The spring connection parts (16) are angled to position the springs (19) at a certain angle. to surfaces and  fixing the vibration bowl (V) to the lower group (10) at five different points having a dish connection point (14) and dish connection parts (15) It is characterized by being. 20 2- The sub-operating group (10) mentioned in Claim 1 is the transformer (20), U U-core, which includes a shaped ferromagnetic core and a coil associated with that core. It is characterized by having an electromagnetic actuator in its structure. 3- The sub-operating group (10) mentioned in Claim 1 is characterized by; the feet (12), bottom The group (10) transmits the vibration generated to the ground and to the machine chassis. It is characterized by having an elastomer material that restricts its transfer. It is done. 10 4- The sub-operating group mentioned in Claim 1 is (10), and its characteristic is; the sub-plate (11) surrounding it on all four sides, forming a square-shaped protective outer casing. It is characterized by having side panels (21). 10 20 30

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