WASTE HEAT-TRIGGERED THERMO-MECHANICAL BIMETALLIC SUDDEN STROKE INDUSTRIAL STEAM TRAPTER WITH VALVE ASSEMBLY

Abstract

This invention describes a thermo-mechanical controlled industrial steam trap system that enables the controlled discharge of condensate water formed in industrial steam lines and reduces live steam losses. The invention is based on a bimetallic operating principle that converts available thermal energy in the steam line into mechanical motion. It presents a structure that converts the deformation movement caused by temperature changes into mechanical force, concentrates the resulting mechanical force, and creates a sudden stroke movement under suitable operating conditions, ensuring the valve mechanism operates quickly, stably, and repeatably. Thanks to the developed mechanism, condensate discharge can be achieved through thermo-mechanical energy conversion without the need for an external electrical, pneumatic, or hydraulic drive source, thus reducing unnecessary steam losses. The combined use of bimetallic thermal sensing and mechanical force transmission creates a flow control system that is sensitive to temperature changes, reliable, and exhibits high operational stability. The invention also offers efficient, robust, and long-lasting use in industrial steam systems thanks to its structural features that enable control of thermal effects, balancing of mechanical forces, regulation of fluid movement, and facilitation of maintenance procedures.

Description

1 TARIFF WASTE HEAT-TRIGGERED THERMO-MECHANICAL BIMETALLIC SUDDEN STROKE INDUSTRIAL STEAM TRAPTER WITH VALVE ASSEMBLY Technological Field: The invention relates to the technical field of industrial fluid control systems, particularly steam 5 Condensation water formed in production, distribution and process lines is removed from the system in a controlled manner. This relates to steam traps that minimize live steam loss while enabling its removal. The invention is based on the principle of directly converting waste heat energy into thermomechanical motion. The system operates by controlling the flow temperature and phase status via a bimetallic instantaneous stroke valve assembly. A new industrial steam trap that enables automatic regulation depending on the situation. 10 It includes the mechanism. The invention also relates to passive thermal actuation systems and thermo-mechanical energy conversion. mechanisms, temperature-sensitive mechanical motion generation setups, and industrial flow Located at the intersection of control technologies, requiring an external power source. High-efficiency mechanical control systems that operate without detection are among the 15 technical fields. It is receiving. The invention utilizes the principle of thermal expansion to generate mechanical motion in bimetallic materials. elements, optimized valve body, controlled flow direction channels, multiple stepped sealing structures, thermo-mechanical power transmission mechanism and waste heat Technical solutions related to motion transmission structures that convert motion into direct mechanical motion 20 It includes this structure, which provides electrical energy, an electronic control unit, and software. external energy without the use of sensors, pneumatic actuators or hydraulic drive systems. Reliable flow control via a thermo-mechanical operating principle that does not require a power source. is being carried out. The invention applies to power plants, petrochemical plants, refineries, the chemical industry, and the food and beverage industry. manufacturing plants, pharmaceutical manufacturing plants, textile businesses, paper mills, central steam energy efficiency in distribution systems and other industrial processes using steam increasing the flow rate, ensuring reliable drainage of condensate water, live steam reducing losses, extending equipment lifespan, and improving system operational reliability. 30 a thermo-mechanical steam trap technology that can be used for upgrading purposes It is related. In this context, the invention directly utilizes waste heat energy resulting from temperature changes. Opening is achieved thanks to a bimetallic instantaneous stroke valve assembly that converts mechanical valve movement into automatic opening. 2 and performs closing and closing movements quickly, stably and repeatably, optimized Improved flow characteristics through optimized flow geometry, efficient condensate water management. high Thermo-mechanical that offers leak-proof performance and requires no external power source. A new industrial steam trap system that increases energy efficiency through its working principle. 5 It is located in the related technical field. State of the Art: In industrial steam generation, distribution, and process systems, steam travels through pipelines. Due to heat losses during transport, some of the vapor condenses. It forms condensate. The resulting condensate water must be removed from the system in a timely and controlled manner. Failure to remove it leads to a decrease in heat transfer efficiency and water hammer. this leads to corrosion and mechanical damage in pipelines and process equipment, and energy This leads to losses and negatively impacts process continuity. Therefore... Automatic drainage of condensate in industrial steam systems. Steam traps, which provide vapor, are widely used. 15 In conventional steam traps, mechanical, thermostatic, and other types are generally used. They are being developed as structures that operate on thermodynamic working principles. Mechanical In steam traps, condensate is collected using float or inverted bucket mechanisms. when the level is taken into consideration, temperature-sensitive elements in thermostatic type steam traps Thermal expansion behavior is utilized. In thermodynamic type steam traps, 20 The valve element is opened by utilizing changes in fluid pressure and velocity. It is ensured that it is closed. However, the operating characteristics in existing steam trap structures are mostly the same. Different flow rates are due solely to pressure differences or temperature changes. The desired accuracy cannot be consistently achieved under various pressure and load conditions. This 25 The situation involves a delayed response in valve elements, unstable opening and closing behavior, and intermediate... Operating in certain locations results in live steam losses and decreased condensate discharge performance. This can lead to negative consequences such as those mentioned above. A significant portion of the bimetallic elements used in current bimetallic steam traps Because it operates on the principle of slow deformation depending on temperature, the valve mechanism is fast and 30 It is not always possible to operate it with a controlled, sudden stroke movement. Furthermore... Calibration changes in bimetallic elements as a result of long-term thermal cycling. 3 and performance losses due to fatigue can occur, this situation opening and closing This can cause its characteristics to change over time. In addition, the flow channels and sealing used in existing valve bodies geometries that ensure the flow is directed homogeneously under all operating conditions is unable to provide; this leads to local turbulence, increased flow resistance, valve 5 uneven loading of the elements and premature wear on the sealing surfaces This can cause problems, especially at high condensate flow rates, where the valve disc remains unstable. Failure to fit properly negatively affects sealing performance, leading to live vapor losses. This can lead to an increase. In a significant number of known solutions, the waste heat naturally present in the system is 10 by converting its energy directly into mechanical motion, storing thermo-mechanical force creating controlled, sudden stroke motion, this motion is achieved through optimized force transmission. transmitting the flow characteristic through the chain to the valve mechanism. There is no integrated mechanical architecture that improves this. Therefore, live steam... Reducing losses, accelerating condensate discharge, and improving cycle stability. improving and achieving reliable operational performance under different operating conditions In this respect, existing systems do not always reach the desired level of efficiency. For these reasons, bimetallic alloys, which convert waste heat energy directly into mechanical motion, are preferred. which converts the thermo-mechanical deformation of the element into a controlled sudden stroke movement, optimized valve body, flow guiding structure and 20 providing high sealing. Thanks to its mechanical architecture, it ensures reliable drainage of condensate water. Low maintenance requirements, contributes to the retention of live steam within the system. High cycle stability, fully passive operation, and high performance under various operating conditions. A new industrial steam trap system is needed that can provide efficiency. It is heard. 25 The purpose of the invention: The primary purpose of the invention is to reliably process condensate water generated in industrial steam systems. and minimizes live steam losses while ensuring controlled discharge, Waste heat in the system is due to condensation and temperature differences in the steam line. converting usable thermal energy directly into thermomechanical motion and completely 30 The goal is to develop a new industrial steam trap system that operates on a passive working principle. Another purpose of the invention is to control temperature changes in a controlled manner. the thermomechanical force generated by the deformed bimetallic disc group, 4 thanks to its mechanical force transmission structure that converts instantaneous stroke movement with high efficiency The valve element switches between fully open and fully closed positions quickly, stably, and repeatably. By enabling it to move in this way, we can shorten transit times and prevent live steam escape. to reduce. Another objective of the invention is to optimize the valve body, flow guiding channels, 5 flow thanks to pressure equalization structure and turbulence reducing flow surfaces to improve its characteristics, reduce pressure losses, and balance valve elements. to ensure loading and stable operation under different flow rate and pressure conditions. to obtain. Another aim of the invention is to create thermo-mechanical motion that utilizes waste heat energy. the power transmission chain that transfers this movement from the production mechanism to the valve mechanism. by providing highly efficient energy transmission between external electrical energy and electronics. control unit, sensor, software, pneumatic actuator or hydraulic drive system The goal is to achieve reliable mechanical operation without the use of other tools. Another purpose of the invention is to prevent the valve element from remaining in intermediate positions for unnecessary periods of time. 15 by preventing and ensuring high sealing performance, timely drainage of condensation water. to carry out the discharge, adapting to sudden pressure changes and preventing water hammer. The aim is to reduce the risk and maintain the heat transfer efficiency of the steam line. Another objective of the invention is the controlled thermo-mechanical operation of a bimetallic disc assembly. by optimizing force distribution in a way that preserves its characteristics, reducing fatigue effects to 20 to reduce, increase the stability of operating cycles, service mechanical components The goal is to extend its lifespan and reduce the need for maintenance. Another aim of the invention is to create a compact, durable, long-lasting product suitable for various operations. adaptable to the conditions and suitable for power plants, refineries, petrochemical facilities, chemical industry, food and beverage production facilities, pharmaceutical production facilities, textile businesses, 25 can be reliably used in paper mills and other industrial steam processes. The goal is to develop a highly efficient industrial steam trap system. Explanation of the Figures Figure 1: The subject of the invention is a waste heat-triggered thermo-mechanical bimetallic instantaneous stroke valve. This is a general perspective view of an industrial steam trap containing the apparatus. 30 Figure 2: The subject of the invention is a waste heat-triggered thermo-mechanical bimetallic instantaneous stroke valve. The industrial steam trap includes a system consisting of a bimetallic disc group and thermo-mechanical force. production structure, instantaneous stroke trigger mechanism, valve mechanism, flow control structure and This is a longitudinal section view showing the waste heat transfer elements. Figure 3: The subject of the invention is a waste heat-triggered thermo-mechanical bimetallic instantaneous stroke valve. Industrial steam trap including assembly; instantaneous stroke calibration element, calibration Locking element, pressure equalization structure, condensate buffer chamber, flow cleaning 5 Auxiliary control and condensate filter showing the filter and controlled condensate drain channel. This is a cross-sectional view of the administration. References: 1. Industrial steam trap system 2. Main valve body 10 3. Steam inlet connection 4. Condenser outlet connection 5. Flow control room 6. Valve seat 7. Movable valve disc 15 8. Bimetallic disc group 9. Thermo-mechanical force generation plate 10. Instantaneous stroke trigger lever 11. Motion transmission link 12. Valve shaft 20 13. Return spring 14. Thermo-mechanical force balancing bearing 15. Stroke limiter 16. Valve guide bearing 17. Primary metallic sealing surface 25 18. Secondary metallic sealing surface 19. Flow routing channel 20. Turbulence suppressing flow surface 21. Pressure equalization chamber 22. Waste heat collection and transmission block 30 23. Heat transfer plate 24. Thermal delay compensation element 25. Bimetal fixing carrier 6 26. Instantaneous stroke calibration element 27. Calibration locking element 28. Condensate buffer chamber 29. Pressure equalization channel 30. Flow cleaning filter 5 31. Controlled condensate drain duct 32. Protective outer casing 33. Mounting connection flange 34. Service access hatch 35. Thermo-mechanical force concentration element 10 36. Instantaneous stroke energy storage element Description of the Invention: The invention describes the controlled removal of condensate water formed in industrial steam systems. while allowing live vapor to be removed, it also allows it to be retained within the system. giving, the waste heat energy naturally present in the system can be fed into any external power source 15 completely passive operation that converts directly into mechanical movement without needing any external support. It is related to an industrial steam trap setup (1) which has the principle. The said setup (1); main valve body (2), steam inlet connection (3), condensate outlet connection (4), flow control room (5), valve seat (6), movable valve disc (7), bimetallic disc assembly (8), thermo- mechanical force generation plate (9), instantaneous stroke trigger lever (10), motion transmission 20 connection (11), valve stem (12), return spring (13), thermo-mechanical force balancing seat (14), stroke limiter (15), valve guide seat (16), primary metallic seal surface (17), secondary metallic sealing surface (18), flow guiding channel (19), turbulence suppressing flow surface (20), pressure equalization chamber (21), waste heat collection and transfer block (22), heat transfer plate (23), thermal delay compensation element (24), bimetal 25 fixing carrier (25), instantaneous stroke calibration element (26), calibration lock element (27), condensate buffer chamber (28), pressure equalization channel (29), flow cleaning filter (30), controlled condensate drain channel (31), protective outer housing (32), assembly connection flange (33), service access cover (34), thermo-mechanical force concentration The integrated 30 consists of a (35) element and a sudden stroke energy storage element (36). It has a mechanical architecture. The basic working principle of the invention differs from that of classic bimetallic vapor traps only in that... The system is not based on the principle of taking advantage of slow, temperature-dependent deformation. 7 controlled collection of the waste heat energy already present within it, by directing it, converting it into mechanical force, and concentrating this force. by being stored and converted into a sudden stroke movement when suitable operating conditions are met. It is based on the principle of stable operation of the valve mechanism. Thus Relatively slow thermo-mechanical deformation occurring in the bimetallic disc group (8), 5 Instead of being transferred directly to the valve action, it travels through a specific force transmission chain. is being directed, the force characteristic is being optimized and the movable valve disc (7) This prevents the valve from remaining in intermediate positions for extended periods. As a result, the valve opens and closes. The movements occur quickly, repeatably and steadily; both for condensate discharge. This accelerates the process and significantly reduces vapor loss. 10 The main valve body (2) ensures the precise positioning of all mechanical elements in the system. It is the main supporting structure that provides controlled steam flow. It forms the internal flow volume that serves to direct the steam inlet. Condensate formed by high-temperature steam entering the shell from the connection (3), first It reaches the flow control room (5). The flow control room (5) is only 15 of the fluid. It is not a volume through which it passes, but also the temperature distribution within the system. to balance, regulate flow rate and around the valve mechanism It contributes to the creation of a controlled pressure field. Condensate outlet connection. (4) works together with the controlled condensate drain channel (31) only if desired When operating conditions are met, it is possible to divert the condensate water out of the system. 20 It makes it possible. The waste heat collection and transfer block (22) used in the invention is similar to that used in classic steam traps. Unlike the use of a passive bimetal that is only affected by ambient temperature, such as... The waste heat energy of the fluid circulating inside the shell is utilized with high efficiency. It is positioned to collect the energy. This collected energy is transferred to the heat transfer plate (23) 25 By being distributed over a wide contact surface, the bimetallic disc group (8) is homogeneous This is how it is transmitted. Thus, only localized heating of the bimetal is prevented, The temperature distribution becomes more balanced, and similar deformation occurs throughout the cycles. The characteristic is obtained. In addition, the thermal delay compensation element (24), instantaneous 30 Irregular expansion behaviors that may result from temperature changes by limiting the bimetallic disc group (8) in a controlled and predictable manner It contributes to his work. 8 The bimetallic disc assembly (8) is mounted onto the bimetal fixing carrier (25) in a controlled manner. fixed and waste heat is obtained during operation by the heat collection and transfer block (22) The thermal energy obtained and transferred through the heat transfer plate (23) is directly mechanical. It transforms into deformation. The different linear expansion of the bimetallic disk group (8) Because it is made of metal layers with a coefficient of 5, it increases with temperature. Controlled elastic bending motion occurs. However, in this invention, this deformation is not classical. Unlike bimetallic steam traps, it is not applied directly to the valve element; First, the thermo-mechanical force is transferred onto the power generation plate (9). Thus Temperature-dependent deformation in the bimetallic disc alone does not move the valve. by being transformed from a force that causes damage to a controlled force that provides higher mechanical efficiency. It constitutes the initial stage of a force production process. Thermo-mechanical force generation plate (9), from the bimetallic disc assembly (8) converting the deformation into linear force components and determining the direction of the resulting force. It is designed to be suitable for the instantaneous stroke trigger lever (10). Force generation plate (9) not only serves as a mechanical interconnection, but also provides force 15 homogenizing the distribution of the bimetallic disk group (8) in certain regions of the excess It prevents the formation of stress, thus reducing fatigue during long-term work cycles. This contributes to reducing their effects. As a result, the operation of the bimetallic element... Its characteristics are maintained throughout the cycles, and the opening and closing temperatures are more stable. This is becoming possible and the calibration stability of the system is being increased. 20 The thermo-mechanical force transmission chain created in the invention allows the force to be transmitted through only one mechanical channel. It is not a passive connection system that enables the transmission of heat from one element to another, but rather a thermo- the magnitude, direction, application time, and motion characteristics of mechanical energy It creates an integrated force management mechanism that controls. Thus Deformation occurring in the bimetallic disc assembly (8) directly affects valve movement 25 It is not converted, but rather transformed into controlled mechanical energy by passing through specific stages. It is being transformed. In the bimetallic disc group (8), the elastic deformation that occurs in the first stage is thermo- By transferring the mechanical force to the generating plate (9), the direction of the force is mechanical. The system is aligned with the working axis. Thus, the bimetallic element 30 Irregular force components that may occur in different regions; unidirectional axial force. are converted into components and then more balanced loads are transferred to subsequent mechanical elements. The transfer is ensured. 9 The force regulated by the thermo-mechanical force generating plate (9) is thermo-mechanical. Geometric force transformation on the force concentrating element (35) is maintained. During this transformation, the linear magnitude of the force is increased while the motion is maintained. The amount is reduced in a controlled manner, thus reducing the need for the sudden stroke mechanism. A high effective mechanical force is obtained. Thanks to this approach, 5 High-efficiency valve action from limited deformation of the bimetallic element. can be created. Concentrated mechanical force instantaneous stroke elastic energy storage element (36) It is stored in this way. The force is not transmitted directly to the valve mechanism. Thanks to the movable valve disc (7), the slow deformation of the bimetallic element can be followed precisely. instead of remaining motionless until a certain force level is reached This allows for controlled energy accumulation within the system, and Unnecessary intermediate position movements are prevented. The mechanical energy stored in the instantaneous stroke energy storage element (36) is determined in advance. When the threshold value is reached, the instantaneous stroke is triggered by the lever (10) in a very short time 15 is released. At this stage, elastic energy is converted into kinetic energy and The motion is transmitted to the valve shaft (12) via the motion transmission link (11). Thus, low rapid thermomechanical deformation to high-speed linear mechanical motion by transforming the valve mechanism to create a sharp transition between its open and closed operating zones. The transition is facilitated. 20 The power transmission link (11) is a linkage element that transmits only linear motion. It is not, but reduces axial misalignments that may occur during movement and strengthens the force. It also functions as a mechanical balancing element that maintains its alignment. Therefore, energy losses that may occur along the force chain are reduced, and motion is improved. accuracy is increased and the movable valve disc (7) with the same geometry in each cycle valve 25 It is made to sit in its socket (6). Thermo-mechanical force balancing bearing (14), occurs along the force transmission chain by damping incoming axial load changes, thus reducing the suddenness of the force along the mechanism. This prevents excessive rise in the flow of motion at any point in the chain. No mechanical stress occurs, the loads are evenly distributed between the moving elements. This is shared. This situation leads to both a reduction in mechanical fatigue and cycles. This contributes to maintaining the initial calibration characteristics throughout. Thanks to this multi-stage structure of the power transmission chain, the bimetallic disc group (8) The limited thermomechanical deformation it creates results in a highly effective, controlled, and repeatable process. and is converted into a stable valve action. Thus, not only is movement obtained not specified; timing, magnitude, direction, and execution characteristics of the movement It is also controlled. This feature distinguishes the invention from classic bimetallic steam traps by 5 This constitutes one of the fundamental engineering advantages that sets it apart. The force generated by the thermo-mechanical force generating plate (9) is thermo-mechanical. The sudden stroke is mechanically regulated by means of a force concentration element (35). It is stored in the energy storage element (36). Upon reaching the determined threshold value The energy stored together is transmitted through the instantaneous stroke trigger lever (10) 10 is transferred to the connection (11) and the valve mechanism makes a quick transition. is provided. The instantaneous stroke trigger lever (10) transmits the resulting high-acceleration motion to the motion transmission linkage. It transmits the motion through (11) to the valve shaft (12). The motion transmission link (11) only It is not a connecting element that transmits linear force, but optimizes the direction of force. 15 by reducing mechanical losses and balancing axial loads on the valve stem (12) It creates a force transmission chain that enables this to occur in this way. In this way, the valve stem (12) moves with minimum friction inside the valve guide seat (16). axial misalignments are significantly reduced and the movable valve disc (7) valve It is ensured that it fits into its housing (6) with the same geometry in each cycle. Thus, opening and 20 While the closure characteristic is maintained throughout the cycles, mechanical wear is also significant. is being reduced to a certain extent. Thermo-mechanical force balancing bearing (14), occurs along the force transmission chain by damping the axial load changes that may occur from the bimetallic disk assembly (8) It contributes to a more balanced transmission of force. At the same time, it returns 25 This structure, working together with the return spring (13), turns the valve as the temperature drops. It ensures that the mechanism returns to its starting position in a controlled manner. It helps to ensure that the work cycles repeat themselves with the same characteristics. The stroke limiter (15) limits the maximum travel distance of the movable valve disc (7). By determining this, it prevents excessive stroke formation and reduces mechanical impact loads to 30. This reduces the load and increases the service life of the entire mechanism. The movable valve disc (7) is moved axially by the valve stem (12) It makes controlled contact with the valve seat (6). The valve seat (6) is the movable valve. 11 The disc (7) is not only a seating surface that allows it to open and close, but also also precise geometric surfaces that determine the characteristic of the interruption of flow in time It includes a sudden stroke as the movable valve disc (7) approaches the valve seat (6). Thanks to the highly accelerated motion generated by its mechanism, the contact time is minimized. It is being lowered, thus preventing the creeping closure that can be seen in classic bimetallic systems. 5 This behavior is eliminated. As a result, the valve element fully recovers in a short time. Reaching the closed position and preventing live steam from unnecessarily escaping the system is important. is largely prevented. Following the valve disc (7) reaching the closed position, the primary metallic sealing surface (17) creates the first contact line with the valve seat (6) and high temperature and high pressure 10 It provides the main seal underneath. The primary metallic sealing surface (17), surface Because it is designed to distribute the pressure homogeneously, it is localized in the contact area. Stress concentrations are reduced, wear rate is decreased, and long-term This helps to maintain the sealing characteristics during cycles. together with the secondary metallic sealing surface (18), supporting the primary sealing line 15 By creating a second safety barrier, it protects against sudden pressure and temperature increases. It closes off microscopic leakage pathways that may occur during changes. Thus Thanks to its double-stage metallic sealing structure, it only seals under normal operating conditions. High sealing performance is achieved not only during temporary load changes, but also during other conditions. The flow guiding channel (19) used in the invention directs steam and condensate to the valve mechanism 20 It is designed to prevent irregular flow. Flow routing channel (19) regulates the flow lines formed in the flow control room (5) and condenses It enables the movable valve disc (7) to be directed around in a controlled manner. This prevents the flow from concentrating in certain areas, and ensures a single unit on the valve element. No unilateral hydrodynamic loads are generated and mechanical 25 during the opening and closing movement. Balance is maintained. The flow direction channel (19) also controls the condensate. It helps to transfer the condensate to the controlled condensate drain channel (31) and the flow It reduces unnecessary energy losses throughout the process. Turbulence suppressing flow surface (20) created along the flow guiding channel (19), By smoothing out sudden velocity changes that may occur in the flow cross-section, turbulence is reduced. It limits the formation of turbulence. Thanks to the reduction of turbulence, the flow through the valve disc (7) The irregular dynamic forces it creates are decreasing, and the mechanical effects caused by vibration are diminishing. Fatigue effects are limited and the flow characteristics become more stable. 12 As a result, similar hydrodynamics occur in each operating cycle of the valve mechanism. By ensuring it operates under specific conditions, both the opening and closing sensitivity is increased. and the service life of moving parts is extended. Pressure equalization chamber (21) can balance the sudden pressure that may occur on both sides of the valve mechanism. It acts as an intermediate volume that balances these differences in a controlled manner. Steam 5 During sudden load changes that occur depending on the operating conditions on the line, this pressure distribution in the room (21) in the unwanted direction of the movable valve disc (7) This prevents strain on the valve element. Thus, the valve element is solely dependent on the thermo-mechanical mechanism. it moves in the direction of the force created by the fluid pressure. 10 operational errors such as premature opening or delayed closing due to random forces The likelihood of occurrence is reduced. The pressure equalization chamber (21) works together with the pressure equalization channel (29) to valve the pressure fields created on both sides of the mechanism are connected in a controlled manner. It connects. The pressure equalization channel (29) allows the fluid to flow directly at high speed. It is sized in such a way as to not allow it to pass through, and the pressure changes over time are 15 It ensures that the pressure is evenly distributed. Thus, sudden pressure surges are absorbed by the mechanical system. not directly transmitted, bimetallic disc group (8) and sudden stroke mechanism Unnecessary triggering is prevented. This structure is especially useful under variable load. It significantly improves cycle stability in operating steam systems. Flow cleaning strainer (30), metal particles that can be carried from the steam line, corrosion 20 prevents products and other solid foreign matter from reaching the valve mechanism It acts as a protective filtering element. In this way, the valve seat (6), movable valve disc (7), primary metallic sealing surface (17) and secondary metallic Scratches on the sealing surface (18) caused by foreign particles, Jamming or loss of seal is significantly prevented. At the same time, the flow is 25 cleaning filter (30), flow guiding channel (19) and controlled condensate drain channel (31) by reducing the formation of blockages in the system, allowing it to remain maintenance-free for a long time. It contributes to its reliable operation. The mechanical architecture created in the invention is designed to operate only under normal operating conditions. no, temporary operational malfunctions that may be encountered in industrial steam systems and 30 to maintain reliable operating characteristics even under adverse operating conditions It is structured in this context, including a thermo-mechanical power generation system and power transmission. 13 The chain, hydrodynamic balancing structures and mechanical sealing elements interconnect It undertakes supportive and protective functions. Corrosion particles that may form in the steam line as a result of long-term use can damage the metal. Chips, welding residues, or other foreign solids are first removed during flow cleaning. It is retained by the filter (30). Thus, foreign particles are retained by the movable valve disc 5 (7), valve seat (6), valve guide seat (16), primary metallic sealing surface (17) and by getting between the secondary metallic sealing surface (18) mechanical jamming, scratching or This significantly reduces the likelihood of leakage loss. As a result... The system largely retains its initial leak-proof characteristics even during long-term operation. It can protect. 10 Sudden pressure increases that may occur during operation can lead to rapid steam consumption. Changes or process-induced load fluctuations directly affect the valve mechanism. It is not transferred. The pressure equalization chamber (21) and the pressure equalization channel (29), By spreading temporary pressure changes over time, sudden effects on the mechanical system may be minimized. It limits the loads. Thus, the movable valve disc (7) is only thermo-15 in line with the controlled force generated by the mechanical force generation mechanism in motion, unwanted opening or closing caused by fluid pressure is being prevented. The thermal delay compensation element (24) used in the invention occurs at the process temperature. The short-term fluctuations that occur unnecessarily damage the bimetallic disk group (8) 20 This prevents triggering. Thus, it prevents damage that may be caused by sudden temperature changes. False operating cycles are prevented, and the system only operates under real operating conditions. It responds to temperature changes. This feature is particularly important for operations performed under variable loads. It significantly improves operational stability in steam systems. Thanks to the force transmission elements and balancing structures used in the invention, the mechanical 25 Loads are distributed in a controlled manner, sudden impact effects are reduced, and moving parts are protected. This ensures stable operation of the components over long cycle periods. Since the valve shaft (12) is guided axially within the valve guide seat (16) Mechanical misalignment is largely prevented. Thanks to this structure, movable The valve disc (7) approaches the valve seat (6) along the same axis in each cycle and the metallic 30 No uneven load distribution occurs on the sealing surfaces. Thus... Friction forces are reduced, surface wear is limited, and long-term The sealing performance is maintained throughout the usage period. 14 Mechanical loads occurring along the power transmission chain are thermo-mechanical forces. The force is balanced by the balancing bearing (14). Therefore, the force is only one not focusing on the component, but on the moving elements that make up the system The load is shared in a controlled manner. Fatigue is reduced thanks to balanced load distribution. The risk of crack formation is reduced, and elastic deformations are kept under control. 5 and the service life of mechanical components is extended. The instantaneous stroke mechanism created in the invention allows for only rapid opening and closing movements. It is not used to create, but also the intermediate of the movable valve disc (7) It also prevents it from oscillating erratically or vibrating unsteadily in certain positions. The mechanical energy stored in the stroke energy storage element (36) is only 10 times the amount previously stored. The valve mechanism is released when a predetermined threshold is reached. Switching between stable operating zones, partial opening and partial closing. They do not remain in these areas for a long time. Thus, both live steam leaks are reduced. and mechanical wear is significantly limited. When all these protective mechanical functions are considered together, the invention; foreign 15 malfunctions caused by particles, sudden pressure changes, temperature to fluctuations, hydraulic shocks, mechanical misalignments, and prolonged its own working characteristics against fatigue effects caused by cycles It creates an integrated reliability architecture that can protect. Thus, the system It not only provides energy efficiency, but also requires a long service life. 20 an industrial steam trap technology that can operate reliably without requiring It places. Condensate buffer chamber (28) directs condensate water to the valve mechanism. It serves as an intermediate volume preventing loading. In this room (28) temporarily 25 The accumulated condensate is discharged into a controlled condensate drain channel (31) depending on the flow characteristic. It is directed in this way. Thus, in sudden high-flow condensate inlets, the valve mechanism This prevents exposure to hydraulic shock, makes the discharge process more stable, and The risk of water hammer in the system is significantly reduced. Controlled condensation. The drain channel (31) discharges condensate out of the system only under suitable operating conditions. by removing it, thus preventing live steam from being unnecessarily carried into the exhaust line. It prevents. The instantaneous stroke calibration element (26) is different from the thermo-mechanical force generation mechanism. It is an adjustable adjustment element that allows it to be adapted to working conditions. Which force will be generated by the bimetallic disk group (8) through this element (26)? It is possible to precisely determine whether the movement will transform into a sudden stroke within the specified temperature range. Thus, the system can accommodate different operating pressures, steam temperatures, and process 5 It is possible to calibrate it according to its requirements, opening and closing characteristics. It can be optimized to suit the application area. Calibration process After completion, the calibration locking element (27) operates in the set position. changes due to vibration, thermal cycling or mechanical stresses during operation By preventing this, it contributes to the system maintaining the same operating characteristics for a long time. 10 This ensures that the initial setting values ​​are preserved and repeated throughout the cycles. Achievable work performance is obtained. The protective outer casing (32) protects only the mechanical components from the external environment. It is not a coating but also contributes to the operational stability of the thermo-mechanical mechanism. It functions as a structural element providing protective outer casing (32), 15 Impact, dust, moisture and foreign objects that may come from the environment to the bimetallic disc group (8), thermo-mechanical force generation plate (9), instantaneous stroke trigger lever (10), movement by preventing it from reaching the transmission link (11) and other moving mechanical elements It helps to maintain the precision of the work. In addition, it provides preservation. This contributes to more controlled temperature changes occurring within it. 20 by making the thermomechanical mechanism less affected by environmental influences. It provides. Mounting connection flange (33) between the industrial steam line and the main valve body (2). It is designed to provide high mechanical strength. Thanks to its flange connection. Steam trap system (1) provides safe 25 for pipe systems of different diameters and pressure classes. They can be connected in this way, with axial forces and vibration loads generated during operation. The transfer to the body is controlled. Thus, it is not only easy to assemble. this is not provided, and at the same time, thanks to the balanced distribution of mechanical loads, the body By reducing deformations, the alignment of the valve mechanism is maintained. Service access hatch (34) allows maintenance and periodic inspection procedures to be carried out without disassembling the system. on the main valve body (2) in such a way as to enable it to be realized It is positioned. Flow cleaning occurs with the opening of the service access cover (34). filter (30), movable valve disc (7), valve seat (6), bimetallic disc assembly (8), thermo- 16 mechanical force generation plate (9), instantaneous stroke energy storage element (36) and other critical Access to mechanical components is possible. This significantly reduces maintenance times. shortens the time, and there is no need to completely dismantle the pipeline during maintenance, and The system's reactivation time is reduced. The operating cycle of the invention is 5 inside the main valve body (2) when the system is first commissioned. It starts with an initial state where the temperature level is low. At this stage... Since the bimetallic disk group (8) retains its initial geometry, thermo-mechanical force A mechanical force is generated on the production plate (9) at a level that will create a sudden stroke. It does not come. The movable valve disc (7) is determined by the return spring (13). It is held in its initial position and allows for the controlled drainage of condensate water. 10 The working position to be provided is preserved. In this way, even during the initial commissioning. The accumulated condensate can be removed from the system without delay. As the system continues to operate, the heat energy of the steam is transferred through waste heat collection and transfer. is taken by the block (22) and the heat transfer plate (23) through the bimetallic disk It is transferred to the group (8). Controlled elastic 15 occurring in the bimetallic disc group (8) The deformation thermo-mechanical force is transmitted to the generating plate (9), where the direction is the regulated force by thermo-mechanical force concentration element (35) It is mechanically amplified. Concentrated force, sudden stroke, energy storage. It is stored up to a certain level in the element (36) and only in the predetermined It is released suddenly when the threshold force is reached. Thus, the slowly developing 20 Thermal deformation in a very short period of time causes high-speed mechanical movement. It is being transformed. With the onset of the sudden stroke movement, the sudden stroke trigger lever (10) transmits the motion. It moves the valve stem (12) axially through its connection (11), The valve disc (7) sits into the valve seat (6) at high speed. During this time, the primary metallic 25 The sealing surface (17) forms the main seal while the secondary metallic seal The surface (18) forms the second line of protection. The intermediate of the valve element Thanks to the absence of waiting in certain locations, the transfer time of live steam to the discharge line is minimized. Steam losses are reduced to a minimum level and significantly decreased. The condensate formed during the operation travels along the flow guiding channel (19) 30 It is directed in a balanced manner thanks to the turbulence suppressing flow surface (20). The pressure equalization chamber (21) and the pressure equalization channel (29) are each of the valve mechanism. by constantly balancing the pressure distribution on both sides, it handles sudden load changes. 17 It prevents direct transmission to the mechanical system. In the condensate buffer chamber (28) The temporarily collected condensate water passes through the controlled condensate drain channel (31). When the flow is directed out of the system, the cleaning filter (30) removes foreign particles. By preventing it from reaching the mechanism, it contributes to the reliable operation of moving parts. It provides. 5 With a decrease in temperature in the steam line or a change in the amount of condensate. The bimetallic disk assembly (8) is approaching the initial geometry again, thermo-mechanical The load on the force generating plate (9) is gradually decreasing. Instantaneous stroke energy After the energy on the storage element (36) is discharged, the return spring (13) and the valve It returns the shaft (12) and the movable valve disc (7) to their initial operating position. 10 Thus, the system becomes ready for a new cycle, and the entire work process is external. energy, electronic control system, sensor, software, pneumatic actuator or hydraulic drive based entirely on mechanical and thermo-mechanical principles without the need for a mechanism. It is repeated continuously based on this. In industrial steam systems, operating conditions are not constant and depend on the process load. steam flow rate, condensate formation rate, line pressure and temperature are constantly monitored. It can change. Therefore, the thermo-mechanical control architecture created in the invention not only based on a specific work point, but also adaptable to different business scenarios. It is structured to exhibit a dynamic operating characteristic that can provide this. Thus, the system does not require an external control element between different operating conditions. It can switch automatically without being noticed. Condensate that has accumulated in the steam line over a long period of time during the initial commissioning The amount may be higher than under normal operating conditions. In this case... The movable valve disc (7) is in the open working position by the return spring (13). While retaining, the condensate is discharged out of the system via the controlled condensate drain channel (31). It is directed. At the same time, the waste heat collection and transfer block (22) and the heat transfer plate (23) ensures the controlled heating of the bimetallic disc assembly (8), thus the system In the initial stage, both the prompt removal of condensate and thermo- It enables the controlled activation of the mechanical mechanism. Under normal operating conditions, the temperature in the steam line reaches a stable level of 30. bimetallic disc assembly (8), thermo-mechanical force generation plate (9), thermo-mechanical force concentration element (35) and instantaneous stroke energy storage element (36) continuously It forms successive cycles. During these cycles, only 18 Since the required amount of mechanical energy is released, the movable valve disc (7) It avoids unnecessary opening and closing movements, and has high efficiency between system cycles. The repeatability of the study is ensured at this level. If the amount of condensate formed increases rapidly, the condensate buffer... The chamber (28) temporarily balances the resulting increase in flow rate. Thus, the movable valve disc 5 (7) prevents the application of sudden hydraulic load, controlled condensate discharge channel. The evacuation operation carried out via (31) continues steadily. In the process, flow guiding channel (19) and turbulence suppressing flow surface (20), increasing flow despite its speed, it contributes to keeping the streamlines as regular as possible. It provides. 10 As a result of a sudden increase in steam consumption or a change in process load, even During temporary pressure changes that may occur, the pressure equalization chamber (21) pressure equalization channel (29) working together to act on the movable valve disc (7) It balances the hydrodynamic forces. Thus, the valve mechanism works solely on the fluid. This prevents it from being affected by pressure; opening and closing movements are only possible with thermo-15. in the direction of the controlled mechanical force generated by the mechanical force transmission chain is being carried out. The process load decreases after the system has been operating at high temperatures for an extended period. elastic deformation controlled in the bimetallic disc group (8) The force on the thermo-mechanical force generating plate (9) decreases in the following way. The sudden stroke energy stored on the energy storage element (36) while it gradually drops energy is discharged and the return spring (13) returns the mechanism to its initial operating position. This brings about sudden shocks to mechanical transitions even during temperature drops. It is carried out in a controlled manner without any specific reason. In the event of a temporary shutdown of the operation and subsequent reactivation of the system, 25 the invention represents a new starting cycle independent of previous operating cycles. This is because all mechanical elements return to their initial geometries. The system starts up without requiring any manual reset or readjustment. It is able to recreate its characteristic. This feature is especially important for intermittent operation. A significant technical advantage in terms of reliable operation in industrial processes 30 It provides. Thermo-mechanical force generation mechanism, instantaneous stroke across different operating scenarios. system, power transmission chain, flow control structures and sealing elements 19 They do not act independently of each other; they work together in every working condition. They form an integrated control system that balances each other. Thus, the system not only at a single operating point, but also at low load, high load, variable flow, and sudden bursts. stable operation characteristics even under pressure changes and different temperature conditions. It is able to maintain; keeping vapor losses at a low level while condensate water 5 It continues to ensure the safe evacuation. The bimetallic disc assembly (8) used in the invention consists of a single bimetallic element. They can be formed with different thicknesses, different modulus of elasticity, or different thermal expansion. multiple bimetallic disks with a coefficient will work together in series or parallel It can also be arranged in this way. Thus, the system can be configured with different opening temperatures, different 10 It is possible to adapt it to operating pressures and different condensate flow rates, the same Site-specific operating characteristics are obtained while preserving the basic mechanical architecture. It is possible. Thermo-mechanical force generation plate (9), thermo-mechanical force concentration element (35) and instantaneous stroke energy storage element (36) can be produced in different geometric structures 15 and the leverage ratios, contact surfaces, and elastic deformation of these elements Sudden stroke motion can be achieved by changing the characteristics or force transmission directions. The threshold for occurrence can be optimized according to the application. Therefore, the invention is not merely a description. not limited to the geometric arrangements used, but different arrangements that achieve the same technical effect. It also includes mechanical force conversion architectures. 20 Flow guiding channel (19), turbulence suppressing flow surface (20), pressure equalization chamber (21) and pressure equalization channel (29) have different cross-section geometries, different channels They can be designed to have different lengths or internal surface structures. The sizing of these elements depends on factors such as vapor pressure, condensate volume, flow rate, and process. It can be modified according to requirements, and the main purpose is the movable valve disc (7) 25 balancing the hydrodynamic loads on it, stabilizing the flow, and The goal is to maintain the sealing performance. The primary metallic sealing surface (17) and the secondary metallic sealing surface (18) are flat. They can be formed in conical, spherical, radial, multi-angle or stepped contact geometries; 30 different metal alloys suitable for long-term operation under high temperature and pressure. They can be manufactured. Thus, high sealing performance is required in various industrial applications. Wear resistance and service life can be increased while maintaining performance. Calibration with instantaneous stroke calibration element (26) during calibration processes The opening and closing temperatures of the system are precisely controlled by using the locking element (27). It is adjustable. Thanks to this adjustment, the same basic mechanical structure is maintained while reducing the cost. from pressurized steam systems to high-pressure industrial processes Reliable use is possible within the operating range. After calibration, the setting is 5. mechanical preservation of values, maintaining the same operating characteristics throughout the cycles It contributes to its continuation. Protective outer housing (32), mounting connection flange (33) and service access cover (34) They can be manufactured to suit different assembly standards, including flanged, threaded, or welded types. It can be configured to be applied to connected systems. Similarly, 10 Service access cover (34), from the top, side or bottom to provide ease of maintenance. It can be positioned in a way that allows access from the section. These changes The invention does not change the basic operating principle, it only adapts to different facility infrastructures. It is adaptable. Bimetallic disc group (8), single disc, multi disc, series connected 15 depending on application needs They can be configured as groups of bimetallic elements operating in parallel. Different The response temperature of the system can be determined by using metal pairs that exhibit thermal expansion characteristics. the amount of thermo-mechanical force it will generate and the working cycle will be optimized However, even if the structure of the bimetallic element used is changed, the basic operation can be performed. The principle is that thermal energy is converted into mechanical deformation, and mechanical deformation is controlled... based on the principle of converting force and controlled force into sudden stroke motion. It is based on. Thermo-mechanical force generation plate (9), thermo-mechanical force concentration element (35) and instantaneous stroke energy storage element (36) in different mechanical geometries These elements can be generated; linear motion, rotary motion, lever 25 The mechanism is the same, using elastic deformation or different force transmission arrangements. It can be implemented in a way that will provide the technical result. The main goal here is bimetallic The thermo-mechanical effect occurring in the disc group (8) directly and uncontrollably affects the valve. to prevent it from being transferred to the movement, instead a controlled and repeatable mechanical The goal is to achieve movement. 30 The instantaneous stroke trigger lever (10), the motion transmission linkage (11) and the valve stem (12) are different. These elements can be arranged to have connection geometries. It can be configured to generate linear, angular, or combined motion. 21 However, the fundamental technical feature that must be preserved in all these alternative arrangements is: The stored mechanical energy is released under suitable operating conditions by moving the valve. The disc (7) is moved quickly and in a controlled manner. Valve seat (6), movable valve disc (7), primary metallic sealing surface (17) and secondary metallic sealing surface (18) with different surface geometries and different contact arrangements 5 This can be achieved with planar, conical, spherical, or stepped contact surfaces. By using these methods, sealing characteristics suitable for different pressure and temperature conditions are obtained. These different application methods allow for the realization of the invention, which is the primary purpose of the invention: live steam. the principle of reducing loss and ensuring controlled discharge of condensate It does not change. 10 Flow guiding channel (19), turbulence suppressing flow surface (20), pressure equalization chamber (21) and pressure equalization channel (29) different channel cross-sections, different flow geometries and can be implemented using different internal surface structures. The geometric structure used Even if it changes, the basic technical purpose is to prevent irregularities in the fluid on the moving valve disc (7). to reduce hydrodynamic effects, balance pressure variations and ensure a stable flow 15 The goal is to establish its characteristic. Waste heat collection and transfer block (22) and heat transfer plate (23) are used for different uses of the system. They can be placed in different locations or with different geometries depending on their areas. The components are directly from the steam line, the valve body, or peripherally emitted. It can be designed to utilize thermal energy. However, in all application forms, 20 The fundamental technical principle that must be preserved is the usable heat available in the system. its energy to thermo-mechanical motion without requiring an external energy source It is transformation. Protective outer housing (32), mounting connection flange (33) and service access cover (34) It can be modified according to different industrial assembly standards. Flanged connection, threaded 25 different facilities using connection, welded connection or custom connection structures Their infrastructures can be adapted. Similarly, service access can be provided from different perspectives. This is possible. These changes do not alter the fundamental operating principle of the invention; It simply provides ease of use in different application conditions. The alternative forms of application described above extend the scope of protection of the invention to 30 It is stated with the aim of expanding and the waste heat which is the basic technical approach of the invention. the conversion of its energy into thermomechanical force, and the controlled application of this force. managing, converting into sudden stroke movement and using this movement to discharge condensate 22 This does not change the principle of implementation. Therefore, different geometric and mechanical... or achieved using assembly arrangements but providing the same technical effect Applications are also considered within the scope of the invention. In conclusion, the invention utilizes the waste heat energy naturally present in the system through waste heat collection and... 5 via conduction block (22) and heat transfer plate (23) to bimetallic disk group (8) a thermomechanical force generator that produces thermomechanical force by transferring it to a thermomechanical force generator plate (9), thermo-mechanical force concentration element (35), instantaneous stroke energy storage via element (36), instantaneous stroke trigger lever (10) and motion transmission link (11) movable valve disc (7), valve seat (6), which transmits the controlled transmission to the valve mechanism, primary metallic sealing surface (17) and secondary metallic sealing surface (18) 10 flow guiding channel (19), turbulence suppressor which provides high sealing. flow surface (20), pressure equalization chamber (21), pressure equalization channel (29), condensate flow characteristic with buffer chamber (28) and controlled condensate drain channel (31) with a thermo-mechanical operating principle that optimizes and does not require an external energy source. 15 a new design with low maintenance requirements, high cycle stability, and a long service life It presents industrial steam trap technology. The thermo-mechanical force generation chain created in the invention allows the system to operate only in a specific location. It does not operate at a specific temperature level, but automatically adapts to different operating conditions. This also makes it possible to provide it. Increasing the load on the steam line causes condensate 20 Waste heat in case of increased formation amount or change in process temperature The amount of thermal energy collected by the collection and transmission block (22) also varies. This change directly affects the deformation characteristics of the bimetallic disc group (8). reflected, the resulting thermo-mechanical force is the thermo-mechanical force generating plate (9), thermo-mechanical force concentration element (35) and instantaneous stroke energy storage element 25 (36) is rebalanced by. Thus the system is connected to an external control unit. without needing to, it naturally adapts its own working characteristics to the operating conditions. It can adapt. Especially in the event of sudden steam consumption or pressure fluctuations that may occur, The pressure equalization chamber (21) and the pressure equalization channel (29) work together to make the movable 30 It balances the hydrodynamic forces acting on the valve disc (7). In this way Temporary changes in fluid pressure do not directly affect the valve mechanism, the valve only in the direction of the force generated by the thermo-mechanical mechanism. 23 This allows it to move. This prevents sudden pressure increases that may occur. Unwanted opening or closing is prevented, ensuring the system's operational reliability. is being increased. If the amount of condensate reaches high levels in a short period of time, then the condensate... buffer chamber (28) allows temporary storage of condensate water by valve 5 It prevents the mechanism from being subjected to hydraulic shock. In the buffer chamber (28) The accumulated condensate is gradually discharged through the system via the controlled condensate drain channel (31). It is diverted outside. In this way, the continuity of the flow is maintained during the discharge process, and sudden changes are avoided. Vibrations that may result from flow rate variations are reduced, and the movable valve disc... (7) Mechanical loads on it are balanced. 10 The flow guiding channel (19) and turbulence suppressing flow surface (20) only allow the flow not only determining the direction, but also controlling the kinetic energy of the fluid. It also contributes to the distribution of movement. Thanks to the arrangement of flow lines, the movement Irregular vortex formations around the valve disc (7) are reduced, steam and condensate are discharged from the valve This ensures that the water reaches the area more homogeneously. As a result, valve 15 The mechanism is able to operate under similar flow conditions in each cycle. and performance differences between cycles are significantly reduced. The thermo-mechanical force balancing bearing (14) used in the invention only applies to the force It is not a bearing element that supports transmission, but a bimetallic disc group (8) It also contributes to balancing the resulting axial and radial loads. Thus, 20 mechanical deviations that may occur along the power transmission chain is restricted, the instantaneous stroke trigger lever (10) and the motion transmission link (11) They are made to operate on the same axis. This reduces mechanical friction. It increases the accuracy of movement and reduces mechanical wear in long-term operation cycles. It significantly reduces it. 25 Thanks to the controlled energy accumulation provided by the instantaneous stroke energy storage element (36) The slow deformation created by the bimetallic disc assembly (8) directly affects the valve movement. It is not converted. Instead, thermo-mechanical energy is converted to a certain level. It is stored and released suddenly when a predetermined threshold value is reached. It is left open. Thanks to this working principle, the movable valve disc (7) is open and closed 30 Switching between positions very quickly, in classic bimetallic steam traps The observed gradual lockdown behavior is largely eliminated. This 24 As a technical result, the time it takes for live steam to pass through the discharge line is reduced, and condensate... The evacuation is carried out without delay. During long-term operation of the system, the bimetallic disc group (8) thermo-mechanical force generation plate (9), motion transmission link (11), valve stem (12), the movable valve disc (7) and the metallic sealing surfaces (17, 18) are 5 Thanks to its harmonious operation, mechanical loads are balanced throughout the cycles. This load distribution delays the formation of fatigue cracks. It reduces surface wear, maintains calibration stability, and extends maintenance intervals. It contributes to its extension. Thus, the invention not only increases energy efficiency but also... not only that, but also by reducing operating costs and equipment in industrial facilities. It also contributes to extending the service life. In conclusion, the invention allows for the direct mechanical utilization of naturally occurring waste heat energy in the system. converting into motion, concentrating and storing the resulting force in a controlled manner, suitable converting the sudden stroke movement into an optimized force under working conditions. an integrated thermo-mechanical 15 that transmits to the valve mechanism via a transmission chain It offers a control architecture. Thanks to this architecture, condensate water is reliably managed. While ensuring drainage, live steam losses are reduced and the risk of water hammer is minimized. is being reduced, cycle stability is being increased, and it does not require an external energy source. A completely passive industrial steam trap is obtained. This technical approach is currently available. From bimetallic, mechanical and thermodynamic steam traps; waste heat is directly controlled. 20 converting thermo-mechanical force generation into instantaneous force with threshold-controlled stroke by transferring the valve movement to the flow control architecture through this mechanism. It differs in its integration aspects. This integrated structure represents the fundamental technical basis of the invention. It constitutes its innovation. The thermo-mechanical force transmission chain created in the invention only transmits the force. not only, but also in a way that will minimize mechanical losses It is structured. Thermo-mechanical formed by a bimetallic disc group (8). thermo-mechanical force generation plate (9), thermo-mechanical force Concentration element (35), instantaneous stroke energy storage element (36), instantaneous stroke trigger The lever (10), the drive transmission link (11) and the valve stem (12) are incrementally 30 Thanks to this transfer, the load on each mechanical component is controlled in a controlled manner. This results in a high stress concentration in a single element. This prevents further problems and ensures a more balanced load distribution along the power chain. As a result, mechanical fatigue is reduced and the stability of operating cycles is increased. and the system largely retains its initial operating characteristics even after prolonged use. It is able to protect. The valve guide bearing (16) allows the valve stem (12) to move only along the linear axis. By providing this, it limits the occurrence of bending moments. Thanks to this structure, 5 The movable valve disc (7) moves along the same axis in the valve seat (6) during each opening and closing cycle. approaching and primary metallic sealing surface (17) and secondary metallic sealing The surfaces (18) are made to be in perfect contact with each other. Thus This prevents uneven load distribution on contact surfaces and reduces surface wear. And the sealing properties are maintained even at high temperatures. 10 The bimetal fixing carrier (25) can only mechanically fix the bimetallic disc assembly (8). not only does it ensure that it is held in place, but also the forces generated during thermal expansion. It contributes to the symmetrical transfer of the material to the body. Therefore, bimetallic The deformation occurring in the disk group (8) has a similar geometry in each cycle. is taking place, irregular bending behaviors are being limited, and thermo-mechanical 15 The repeatability of power generation is increased, especially over long-term thermal processes. The ability of the bimetallic disc to maintain its initial position during cycles, system calibration. This constitutes a significant technical advantage in terms of stability. The waste heat collection and transfer block (22) and the heat transfer plate (23) work together to only not from high-temperature regions, but from diffused thermal energy generated within the fuselage. 20 It enables its utilization. Thus, under normal conditions, it spreads into the environment. Heat energy that would otherwise be lost without being used is converted into mechanical motion, adding to the system. It can generate its own working force without consuming energy. Thanks to this approach... external electrical power, electromagnetic actuator, motor, sensor, electronic control The need for circuitry or software is completely eliminated, and the system's energy consumption is 25. and the likelihood of failure is significantly reduced. The invention's operating principle involves the interaction of thermomechanical force and fluid pressure. They are used as two different physical effects that complement each other. Thermo-mechanical force, valve When making the decision to open and close the mechanism, factors such as fluid pressure and pressure are considered. through the balancing chamber (21), pressure balancing channel (29) and flow control chamber (5) 30 By balancing, it prevents the generation of unwanted forces on the mechanical system. Thus, the operation of the valve mechanism is not dependent solely on fluid pressure, 26 thermomechanical energy generated by temperature changes and hydrodynamic forces By evaluating them together, a more consistent approach is achieved. The controlled condensate drain channel (31) used in the invention only allows condensate to exit. There is no outlet that allows the discharge, but a hydraulic system that determines the discharge flow rate. It also functions as a control element. The channel cross-section and length are specified in 5 steps. By selecting within the limits, the condensate exits the system at a controlled rate. hydraulic shocks that may occur due to sudden releases are prevented. This is limited. As a result, the loads on the movable valve disc (7) are restricted. the possibility of live vapor being carried along during the evacuation process is decreasing. is being reduced. 10 The protective outer casing (32) not only provides protection against external influences, but also over time contributes to maintaining a more stable operating temperature of the mechanical system. It is located inside. The air volume created inside the container, the sudden change in ambient temperature. by delaying the direct arrival of the changes to the bimetallic disk group (8) It supports the task of the delay compensation element (24). Thus, 15 from the external environment The resulting short-term temperature changes cause the system to be triggered unnecessarily. This does not happen, and only the actual temperature changes in the process conditions are studied. It affects the mechanism. When all the mechanical elements of the invention are considered together; the main valve body (2), flow control chamber (5), thermo-mechanical force generation mechanism, instantaneous stroke 20 mechanism, power transmission chain, double-stage metallic sealing structure, flow The optimization elements and the controlled condensate discharge system are independent of each other. They are not separate parts but form a single functional mechanical whole. This Thanks to the integrated structure, the technical effect achieved by any one element is different from that of others. It is supported by the technical effects created by the elements and energy 25 throughout the system. Efficiency, operational stability, sealing performance, and mechanical strength all in one. is being increased. Therefore, the invention applies only to bimetallic elements used in existing steam traps. It is not limited to development; it also includes the controlled collection of waste heat energy. conversion to thermo-mechanical force, concentration and storage of this force, threshold 30 by converting it to controlled sudden stroke movement and with an optimized flow control architecture. It introduces a new working principle based on integration. This new Thanks to its operating principle, the system can handle different vapor pressures and different condensate loads. 27 and reliably at varying process temperatures without the need for external power. It is able to function by reducing live steam losses while ensuring efficient drainage of condensate water. by providing overall energy efficiency and operational performance of industrial steam systems It increases its reliability. The mechanical architecture used in the invention consists of 5 modules that open and close only at a specific temperature. Instead of creating a classic valve system, the temperature generated during the operating cycle, considering pressure and flow changes as complementary physical effects It creates an integrated control system. Therefore, within the system... Every thermomechanical movement that occurs is accompanied by the physical state of the fluid at that moment. is being evaluated and the movable valve disc (7) is only suitable for operating conditions 10 When this occurs, it is repositioned. This eliminates unnecessary valve movements. By reducing both mechanical wear and energy losses, both are significantly minimized. It is being restricted. During each operating cycle in the system, the bimetallic disc group (8) thermo- mechanical force generation plate (9), thermo-mechanical force concentration element (35), 15 instantaneous stroke energy storage element (36), instantaneous stroke trigger lever (10), motion transmission connection (11) and valve stem (12) successive successive mechanical movements This creates a chain of motion. The forces generated along this chain of motion can be sudden at any point. the entire mechanism is distributed in such a way that it does not allow for load concentration It operates in a balanced manner. Thus, even at high cycle numbers, mechanical fatigue is reduced to 20. is limited, geometric compatibility between parts is preserved, and the system is initially It can maintain its calibration characteristics for a long time. The instantaneous stroke mechanism used in the invention provides only rapid opening and closing motion. not only to provide, but also the intermediate positions of the movable valve disc (7) It is also structured to prevent erratic oscillation. Sudden stroke 25 when the mechanical energy stored in the energy storage element (36) reaches the threshold value Thanks to its single-release mechanism, the valve mechanism operates within stable operating zones. switching between them, spending a long time in partial opening or partial closing zones. This situation does not remain, especially in terms of reducing live steam leaks. It provides a significant technical advantage. 30 Flow control chamber (5), pressure equalization chamber (21), pressure equalization channel (29), flow The guiding channel (19) and turbulence suppressor flow surface (20) together When evaluated, the system has a hydrodynamically balanced flow volume. 28 This occurs within this volume, depending on the direction, velocity, and pressure distribution of the fluid. Since the flow acting on the movable valve disc (7) is changed in a controlled manner The forces are kept as constant as possible throughout the cycle. Thus, thermo- the force generated by the mechanical mechanism and the hydrodynamic force generated by the fluid The forces do not negatively affect each other, the system is stable even under different operating conditions. 5 It is able to maintain its functionality. The primary metallic sealing surface (17) and secondary metallic used in the invention sealing surface (18), two independent contact surfaces that only increase the seal. not, but together with thermal expansions that occur during temperature changes. It forms an integrated sealing system that meets the operating temperature requirements. The geometric changes that can occur on the contact surfaces when it rises are two-stage. It is balanced thanks to its sealing structure, so it only depends on the first contact line. Leakage occurrences that can be seen in remaining classic valve systems are significantly reduced. This is reduced. As a result, living organisms can survive even under high temperatures and high pressures. This helps to retain the steam within the system. 15 Waste heat collection and transfer block (22) and heat transfer plate (23) are used for energy transfer. not only are there elements that perform, but also different bimetallic disc group (8) a thermal balancing structure that reduces temperature differences that may occur in different regions This results in only a specific portion of the bimetallic disc being overexposed. overheating is prevented, a more homogeneous temperature distribution is achieved, and thermo-20 mechanical force generation exhibiting similar characteristics throughout the cycles This ensures calibration stability during long-term use of the system. It directly contributes to its preservation. Flow cleaning strainer (30), condensate buffer chamber (28) and controlled condensate drain Channel (31) works together to not only drain the condensate water, 25 also potential contamination, sediment buildup and flow within the drainage system It also reduces the effects of cross-sectional narrowing on the operating characteristics. Thus, the system maintains its discharge capacity even when operated for extended periods without maintenance. No sudden drops occur, the movable valve disc (7) and valve seat (6) are foreign. It is protected against damage that may be caused by particles. 30 Protective outer housing (32), mounting connection flange (33) and service access cover (34) They are not just auxiliary elements that facilitate assembly and maintenance, but also the system's They also serve as structural elements that increase the industrial service life. Service 29 flow during periodic checks carried out via the access hatch (34) cleaning filter (30), bimetallic disc assembly (8), movable valve disc (7), metallic easily accessible to all sealing surfaces (17, 18) and the instantaneous stroke mechanism. They are accessible, allowing maintenance operations to be completed quickly, thus minimizing system downtime. is being reduced. 5 The integrated mechanical architecture created in the invention allows different mechanical elements to be combined in the same way. It is not merely a matter of assembling components within a body, but each element's mechanical properties in relation to the others. in a way that supports the working characteristics of the employees It is based on its operation. Therefore, the thermo-mechanical processes occurring within the system... force generation, force concentration, elastic energy storage, sudden stroke motion, 10 Flow control and sealing processes are not seen as independent processes, but as a single unit. These occur as complementary stages of the mechanical control cycle. Thus, any mechanical change occurring in an element is transmitted through force. This is reflected in a controlled manner throughout the entire supply chain and ensures stable operation across the system. Its characteristics are being established. 15 The thermo-mechanical force generation mechanism used in the invention and the instantaneous stroke Thanks to the coordinated operation of the mechanism, a bimetallic disc group is formed. Not only the magnitude of the deformation but also the rate at which it occurs and the timing of its application are controlled. This is why the valve movement is subjected to the instantaneous deformation of the bimetallic element. not directly connected; evaluated and regulated by the mechanical system and 20 a controlled energy conversion that transforms into action when it reaches a suitable threshold value The process occurs. Thanks to this approach, the movement that takes place throughout the cycles. The valve's characteristics remain largely the same, even under different operating conditions. The operational stability of the mechanism is maintained. Thanks to the phased force management implemented throughout the power transmission chain, 25 Mechanical loads are not concentrated on a single component, but on the elements that make up the system. It is shared evenly among them. This situation reduces mechanical fatigue. to reduce, control elastic deformations and move parts This contributes to the long-term preservation of geometric harmony. As a result... Not only is mechanical strength increased, but the system's initial calibration is also 30 It is also possible for them to maintain their values ​​over long periods of operation. The flow control architecture used in the invention is also synchronized with the power transmission system. It operates through the movement created by the valve mechanism and the flow directing structures. Because the hydrodynamic arrangement they create complements each other, the valve movement There is no time mismatch between the flow characteristics. Thus, before the valve opens... either the flow becomes irregular or the live steam remains unnecessarily for an extended period after the valve closes. This prevents the discharge line from being directed towards the discharge line. This integrated operating principle ensures energy efficiency. It also contributes to the reliable drainage of condensate while reducing losses. 5 It provides. When the entire mechanical architecture of the invention is considered together, it refers to thermo-mechanical energy. production, mechanical force conversion, elastic energy management, sudden stroke motion, hydrodynamic flow control and multi-stage metallic sealing principles in a single system. It is seen that it is integrated within the functional system. This integrated approach 10 Thanks to this, not only is mechanical movement achieved; but also work is also accomplished. The repeatability of cycles is increased, maintenance requirements are reduced, and live steam Losses are limited and reliable operational performance is ensured under different operating conditions. This is sustainable. These technical results demonstrate that the invention is superior to existing bimetallic vapor traps. This constitutes the fundamental engineering advantage that sets it apart. 15 In conclusion, the invention relates to heat transfer, thermomechanical deformation, and mechanical force. transformation, elastic energy storage, sudden stroke motion, hydrodynamic flow control and multi-stage metallic sealing principles within a single mechanical architecture. It offers an integrated industrial steam trap technology that combines various components. This integrated system... Thanks to this approach, the waste heat energy available in the system is converted into an additional energy source. It is converted directly into mechanical control force without the need for any other means; The control force generated is high through an optimized force transmission chain. This is converted to rapid valve action; thus ensuring reliable drainage of condensate water. while ensuring the stability of operating cycles, live steam losses are reduced. is being increased, maintenance requirements are being reduced, and it is being able to operate for a long time under different industrial process conditions. A new, fully passive system with a long lifespan, reliability, and high energy efficiency. A steam trap system is obtained. The thermo-mechanical force conversion principle formulated in the invention applies only to bimetallic disks. Classical study based on the shape change of group (8) under the effect of temperature In contrast to this approach, the controlled generation of thermo-mechanical energy, 30 when directed, concentrated, stored and suitable working conditions are created It is based on the principle of converting instantaneous mechanical motion. Therefore, bimetallic disc The deformation occurring in group (8) directly moves the valve mechanism 31 It does not create an effect; firstly, it is processed in a controlled manner within the system. a force characteristic with a stable and higher mechanical efficiency is transformed. Thus, the physical effect created by the temperature change is not just a one-dimensional effect. By removing it from being just a trigger, it becomes the fundamental element that determines the operational decision of the entire mechanical system. It is being transformed into an energy source. 5 The direct thermo-mechanical deformation obtained from the bimetallic disc group (8) Not being applicable to the movable valve disc (7) is one of the important technical advantages of the invention. It forms bimetallic structures where direct force transmission is preferred. The deformation rate of the element and the speed of valve movement become interdependent, This situation causes the valve to remain in intermediate positions for a long time, increasing live steam leaks and 10 This can lead to a deterioration of the sealing characteristics. However, in the invention... The force is first regulated on the thermo-mechanical force generation plate (9), then mechanically by thermo-mechanical force concentration element (35) is being grown and the sudden stroke energy storage element (36) is being controlled in a controlled manner. is accumulated. Thus, the speed of valve movement is 15 times faster than the bimetallic deformation rate. It is made independent and only activates suddenly when a specified mechanical threshold value is reached. Stroke motion is generated. Thermo-mechanical force concentrating element (35) only increases the magnitude of the force It is not a passive coupling element, but the operating characteristic of the bimetallic disk group (8) It serves as a functional converter that mechanically reshapes things. 20 It does. The small amplitude elastic movement created by the bimetallic disc is this element (35) Thanks to this, it is converted into a higher effective linear force and force transmission. This more efficiently transmits the temperature to the later stages of the chain. Thus, the same temperature remains constant. Higher mechanical benefits are obtained from the change, and the operating precision of the system is improved. While increasing the stress, unnecessary stresses on the bimetallic element are also prevented. 25 Instantaneous stroke energy storage element (36), mechanical energy storage and controlled release By performing the release function, it determines the dynamic behavior of the system. It constitutes one of the components. The elastic energy stored in this element (36) is temperature by removing the force created by the gradual change from being dependent on time, it becomes a specific It converts the movable valve disc (7) into a sudden movement at a threshold level. Thus, the open 30 and switches between the closed and open operating positions in a very short time, the valve Transit time is significantly shortened, and the unintentional passage of live steam into the discharge line is prevented. This working principle not only ensures rapid movement; it also reduces the number of people moving. 32 the valve mechanism repeats the same movement characteristic in each cycle It contributes. By structuring the thermo-mechanical force conversion chain in this way, the system, It not only detects temperature changes but also extracts energy from these changes. an integrated 5 that operates mechanically, optimizes, and uses it in a controlled manner. It acquires working characteristics. Thanks to this approach, the bimetallic disk group (8) The mechanical loads it is subjected to throughout its operating cycles become more balanced. Sudden strength peaks are limited and fatigue effects are reduced. At the same time The power transmission chain exhibiting similar characteristics in each cycle, sudden stroke. To maintain the operating values ​​determined by the calibration element (26) and to ensure the system's 10 This contributes to its operation for a long time without requiring readjustment. The thermo-mechanical force conversion principle realized in this invention applies not only to motion. Unlike classical mechanical devices that aim to produce energy through energy generation, It combines its use within the same mechanical architecture. The waste present in the system Thermal energy is first converted into usable mechanical force, and then this force is 15 It is stored and released in a controlled manner when suitable working conditions arise. and in the final stage, in the operation of the valve mechanism with high precision. It is used. Thus, energy production, energy management and mechanical control are integrated into a single system. It is realized within an integrated structure; this situation makes the invention a classic bimetallic steam engine. This forms the basis of its fundamental technical approach, which sets it apart from other traps. 20 The power transmission architecture created in the invention is only in the bimetallic disc group (8) the transmission of the resulting thermomechanical deformation to the valve mechanism It does not only provide the magnitude, direction, transmission speed, and distribution of the force. It continuously regulates the operating cycle throughout the work cycle. For this purpose, thermo-mechanical... force generation plate (9), thermo-mechanical force concentration element (35), instantaneous stroke 25 energy storage element (36), instantaneous stroke trigger lever (10), motion transmission linkage (11), thermo-mechanical force balancing bearing (14) and valve stem (12) complement each other. It creates a dynamic force management system. All of the elastic deformation that occurs in the bimetallic disc group (8) is directly It is not used in a way that will generate movement; the forces generated during deformation are 30 first it is oriented by the thermo-mechanical force generating plate (9), then thermo-mechanical force is rearranged by the force concentration element (35) and The instantaneous stroke energy is stored in a controlled manner in the energy storage element (36). Thus 33 The mechanical force generated within the system is not only amplified, but also It is also managed in terms of time. Thermo-mechanical force balancing bearing (14), along the force transmission chain by limiting potential axial deflections and irregular load distributions of the force This contributes to the symmetrical transmission to the valve stem (12). In this way, the movable 5 valve disc (7) in the same axis as valve seat (6) in each working cycle approaching, contact geometry is maintained and metallic sealing surfaces No irregular load concentrations occur. By managing the power transmission chain in this stepwise manner, the mechanics Sudden load peaks are prevented within the system, and each mechanical element is exposed to 10... The stresses are balanced and the force distribution is large throughout the operating cycles. is kept to a constant degree. As a result, the system is only more reliable. Failure to function properly also leads to mechanical fatigue and permanent deformation. is being reduced to a certain extent. The integrated mechanical architecture used in the invention provides 15 hours of operation under normal operating conditions alone. not only reliable, but also in unusual operating situations that may occur in the system. It is structured to continue operating. Sudden pressure changes in the steam line In case of occurrence, the pressure equalization chamber (21) and the pressure equalization channel (29) by balancing the pressure differences in a controlled manner onto the movable valve disc (7) It prevents the acting hydrodynamic forces from negatively affecting the mechanical system. 20 Flow cleaning strainer (30) removes solid particles that may be carried in the fluid from the valve. to the housing (6), the movable valve disc (7) and the metallic sealing surfaces (17,18) By preventing access, it significantly reduces the likelihood of pinching, scratching, and premature wear. This reduces the movement of the valve mechanism even after prolonged use. Its ability is preserved. 25 Thermal delay compensation element (24) protects against sudden changes in ambient temperature. It limits the resulting irregular thermomechanical responses. Thus, the system It only responds to actual temperature variations resulting from process conditions, short-term environmental temperature fluctuations unnecessarily trigger the mechanism is prevented. 30 Threshold controlled operation principle created by the instantaneous stroke energy storage element (36) thanks to which small and unstable deformations may occur in the bimetallic disc group (8) It does not directly translate into valve action. This design eliminates unnecessary opening and closing of the system. 34 by reducing cycles, both energy losses and mechanical wear are reduced. It restricts. All the mechanical elements in the invention are independent mechanisms that operate individually. not, but an integrated mechanical cycle that works in time synchronization with each other. It consists of 5, starting with the energy collection of the waste heat collection and transmission block (22). cycle, heat transfer plate (23), bimetallic disc group (8), thermo-mechanical force generation plate (9), force concentration element (35), instantaneous stroke energy storage element (36), instantaneous stroke trigger lever (10), motion transmission linkage (11), valve stem (12) and movable It progresses sequentially along the valve disc (7). While this chain of mechanical events is taking place, the flow control room (5), flow routing channel 10 (19), turbulence suppressing flow surface (20), pressure equalization chamber (21), pressure equalization channel (29), condensate buffer chamber (28) and controlled condensate drain channel (31) are also identical. It regulates the flow characteristics over time. Thus, mechanical motion and flow control are two independent and distinct events. No, they are two complementary technical processes within the same work cycle. 15 This synchronization occurs simultaneously with the valve movement and flow change. is occurring, the flow characteristics change or the flow changes before the movement is complete. Undesirable operating conditions, such as the valve moving without changing, are largely eliminated. is being prevented. This integrated synchronization structure ensures that the system cycles 20 even under varying load conditions. This contributes to maintaining similar operating characteristics throughout the cycles. It reduces performance differences between systems and increases system reliability. Thanks to the mechanical architecture described in detail above, the invention made the existing steam possible. An integrated approach that can simultaneously overcome many of the technical limitations seen in traps. It establishes the principle that waste heat energy can be directly converted into thermomechanical force. Thanks to its conversion, there is no need for an external energy source; the system operates externally. It operates on a thermo-mechanical working principle that does not require an energy source. Bimetallic disc thanks to its force concentration and instantaneous stroke energy storage structure. Slow deformation occurring in the group results in high-speed and stable valve movement. It is converted; thus preventing the movable valve disc (7) from waiting in intermediate positions. Live steam leaks are reduced. Dual-stage metallic sealing structure, optimized flow geometry and pressure. Thanks to its balancing architecture, it can operate even at high temperatures and varying operating pressures. 35 Sealing performance is maintained, and condensate water is reliably drained. While this is happening, live steam can be kept within the system. Thanks to the dynamic force management system, mechanical loads are transmitted throughout the entire force chain. It is distributed evenly throughout; as a result, mechanical fatigue is reduced on the surface. Wear, calibration loss, and maintenance requirements are significantly reduced. Same 5 the effects of hydrodynamic forces on the mechanical system over time By limiting the flow rate and pressure, cycle stability is increased. Similar work performance is achieved under these conditions. In conclusion, the invention enables the controlled generation of thermomechanical force from waste heat energy. transformation, dynamic management of this force, threshold-controlled instantaneous stroke 10 translating it into movement and integrating it with an optimized flow control architecture It presents a new working principle based on this integrated technical approach. Thanks to this, energy efficiency is increased, live steam losses are reduced, and condensation is minimized. water drainage is made reliable, and the service life of mechanical components is extended. a new high-performance industrial steam trap is being extended and operates completely passively 15 The system is obtained. These technical results demonstrate that the invention utilizes existing mechanical, thermostatic, and This constitutes its fundamental innovative character, distinguishing it from thermodynamic steam traps. Industrial Application of the Invention: The invention involves a thermo-mechanical bimetallic instantaneous stroke valve assembly triggered by waste heat. Industrial steam trap; used in all industrial facilities where steam is used for heat transfer purposes. 20 It is manufacturable, assembleable, and suitable for continuous use, and is suitable for mass production. It is a mechanical system. The invention is applicable to standard metalworking, machining, casting, forging, and sheet metal production. It can be produced using shaping, welding, precision machining and assembly methods, special It can be manufactured using existing industrial infrastructure without requiring new production technologies. The invention is applicable to power plants, petrochemical plants, refineries, the chemical industry, pharmaceutical manufacturing facilities, 25 food and beverage industry, textile factories, paper and pulp plants, iron and steel industry, automotive manufacturing facilities, rubber and tire industry, ceramic and glass manufacturing facilities, woodworking facilities, cement factories, mining operations, central steam generation systems, district heating facilities, boiler rooms, steam distribution lines, process heating systems and all that use steam It can be used in industrial applications. 30 The invention applies to steam inlet and outlet lines of process equipment, heat exchangers, reactors, in dryers, autoclaves, steam jacketed tanks, steam coils, press systems, in sterilization units, evaporators, low points of steam lines and condensation 36 Effective in all processes where controlled removal of water is necessary. It is applicable. Thanks to its completely passive thermo-mechanical operating principle, the invention is electrical. energy, electronic control unit, sensor, software, pneumatic or external actuator It operates without requiring any additional resources, solely by utilizing waste heat that naturally occurs in the system. This 5 This situation reduces energy consumption, eliminates the risk of electrical failures, and prevents explosives. or safe use in hazardous industrial environments where flammable atmospheres are present It provides. The dynamic force management system created by the invention, threshold-controlled instantaneous stroke mechanism, Thanks to its optimized flow control structure and multi-stage metallic sealing architecture, 10 different vapor pressures, variable condensate loads and wide operating temperature ranges Reliable performance can be achieved. Therefore, the invention applies to low-pressure processes. It has a wide range of applications, from high-pressure industrial steam systems onwards. The application of this invention will reduce live vapor losses and ensure the reliable treatment of condensate water. discharge in this manner, preserving the heat transfer efficiency of process equipment, steam 15 reducing energy consumption in systems, reducing the need for mechanical maintenance, equipment This makes it possible to extend the service life and increase operational reliability. Technical gains lead to reduced operating costs and energy savings in industrial facilities. It directly contributes to increasing its efficiency. In conclusion, the invention produces 20 different products that can be economically manufactured using existing industrial production methods. applicable in various capacities and sizes, and easily integrated into existing steam systems. and applicable in almost every industrial field where steam is used, high added value. and offers a mechanical steam trap technology applicable to industry.

Claims

37 REQUESTS 1. Controlled drainage of condensate water formed in industrial steam lines. ensuring and reducing live steam losses, available in the system industrial steam that converts usable thermal energy into thermomechanical motion The trap mechanism (1) consists of; main valve body (2), steam inlet connection (3), 5 condensate outlet connection (4), flow control chamber (5), valve seat (6), movable valve disc (7), bimetallic disc group (8), occurring in bimetallic disc group (8) thermomechanical force is the force that converts thermomechanical deformation into mechanical force. production plate (9), thermo-mechanical which concentrates the mechanical force obtained. The force concentration element (35) concentrates the mechanical energy into a certain 10 A sudden stroke that stores energy up to a threshold value and releases it under suitable operating conditions. energy storage element (36), release of stored mechanical energy The instantaneous stroke trigger lever (10), the power transmission linkage (11) and the valve stem provide (12) includes; the bimetallic disk group (8) is formed depending on the temperature change deformation energy is controlled mechanically through these elements. 15 by converting the movable valve disc (7) into motion and opening the valve seat (6) The movement between closing positions is fast, stable, and repeatable. It is characterized by being made to do so.

2. Industrial steam trap system (1) according to claim 1, its feature is; bimetallic disk The deformation movement created by the group (8) due to the temperature change 20 directing the thermo-mechanical force through the generating plate (9) and thermo-mechanical force concentration element of the mechanical force generated (35) by being concentrated in a controlled manner to enable the valve mechanism to operate. It is characterized by reaching the required force level.

3. Industrial steam trap system (1) according to claim 2, and its feature is; thermo-mechanical 25 instantaneous stroke of mechanical energy generated by the force concentration element (35) until the predetermined operating condition is reached in the energy storage element (36). storage and sudden stroke trigger lever (10) in the said working condition It is characterized by being released in a controlled manner through a device.

4. Industrial steam trap system (1) according to claim 3, and its feature is; instantaneous stroke triggering 30 the connection of the mechanical energy released by the lever (10) (11) and transfer via the valve stem (12) to the movable valve disc (7) and the movable sudden and controlled opening and closing movement of the valve disc (7) on the valve seat (6) It is characterized by its performance. 38 5. Industrial steam trap assembly (1) according to claim 1, its feature is; main valve body (2) the flow control room (5) located inside, via the steam inlet connection (3) regulating the movement of the incoming fluid and the condensed condensate water by enabling controlled discharge through the outlet connection (4) It is characterized by 5 6. Industrial steam trap assembly (1) according to claim 5, and its feature is; valve seat (6) Opening and closing the flow passage area by working together with the movable valve disc (7) It changes depending on their positions and controls the flow of steam and condensate. It is characterized by its ability to direct things in this way.

7. Industrial steam trap system (1) according to claim 6, and its feature is; movable valve 10 primary metallic formed in the areas where the disc (7) contacts the valve seat (6) sealing surface (17) and secondary metallic sealing surface (18), high by enabling the restriction of fluid passage under temperature and pressure conditions It is characterized by...

8. Industrial steam trap system (1) according to claim 5, and its feature is; flow control room 15 (5) the flow guiding channel (19) and turbulence suppressor flow by regulating the fluid movement on the surface (20), the movable valve disc (7) It is characterized by its ability to reduce potential irregular hydrodynamic effects.

9. Industrial steam trap system (1) according to claim 5, its feature is; pressure equalization. changes in fluid pressure in the chamber (21) and pressure equalization channel (29) 20 by balancing the movable valve disc (7) and valve stem (12) that may occur It is characterized by its ability to limit unwanted forces.

10. Industrial steam trap system (1) according to claim 1, its feature is; waste heat collection and the transmission block (22) and heat transfer plate (23), located in and around the steam line by transferring the usable thermal energy to the bimetallic disk group (8) thermo-mechanical 25 It is characterized by its ability to support deformation formation.

11. Industrial steam trap system (1) according to claim 10, and its feature is; thermal delay the thermal effect transferred to the balancing element (24) and the bimetallic disc group (8) By providing temporal control, the process temperature is adjusted according to environmental temperature changes. by limiting unwanted triggers resulting from changes 30 It is characterized by...

12. Industrial steam trap system (1) according to claim 10, its feature is; bimetal fastening fixing the carrier (25) in the working position of the bimetallic disc assembly (8), Maintaining axial movement accuracy during thermo-mechanical deformation 39 and the movement occurring in the bimetallic disc group (8) is repeatable It is characterized by its ability to facilitate its realization.

13. Industrial steam trap system (1) according to claim 3, its feature is; instantaneous stroke calibration element (26), instantaneous stroke energy storage element (36) accumulated Adjustment and calibration of the mechanical energy release value 5 locking element (27), throughout the operating cycles of the adjustment performed It is characterized by its ability to provide protection.

14. Industrial steam trap system (1) according to claim 5, and its feature is; condensate buffer variable condensate that may occur in the room (28), flow control room (5) balancing flow rates and sudden flow changes, controlled condensate water 10 It must be stabilized before being transferred to the condensate drain channel (31) It is characterized by its ability to provide.

15. Industrial steam trap system (1) according to claim 5, and its feature is flow cleaning. the valve of the filter (30) to remove any foreign particles that may be found in the condensate stream to the seat (6), the movable valve disc (7) and the primary metallic sealing surface (17) 15 by limiting the mechanical access to the secondary metallic sealing surface (18) It is characterized by increasing operational reliability.

16. Industrial steam trap system (1) according to claim 14, and its feature is; controlled the condensate drain channel (31) is balanced inside the condensate buffer chamber (28) By regulating the flow rate and discharge amount of condensate water, the instantaneous pressure is 20. It is characterized by its ability to reduce variations and hydraulic shocks. is being done.

17. Industrial steam trap system (1) according to claim 1, its feature is; protective outer the housing (32), the main valve body (2) and the internal mechanical components are external circumferential protection against impacts and the mounting connection flange (33), industrial 25 of the assembly It is characterized by its ability to be mechanically connected to steam lines. is being done.

18. Industrial steam trap system (1) according to claim 17, and its feature is; service access cover (34), bimetallic disc assembly (8), movable valve disc (7), valve stem (12), flow Maintenance, inspection and servicing of cleaning filter (30) and other mechanical components 30 It is characterized by providing access for operational purposes. According to claim 3, the industrial steam trap system (1) has the characteristic of being thermo-mechanical. force balancing bearing (14), thermo-mechanical force generation plate (9), thermo- mechanical force concentration element (35) and instantaneous stroke energy storage element 40 (36) balancing the mechanical loads generated during the transfer of force between them, It reduces irregular load formations in the power transmission chain and the valve stem. (12) is characterized by supporting its controlled movement.

20. Industrial steam trap system (1) according to claim 4, and its feature is; stroke opening and closing movement of the limiter (15), movable valve disc (7) 5 limiting the distance of the valve guide bearing (16), axial of the valve shaft (12) to ensure that it is directed in the direction and the return spring (13), valve supporting the controlled return of the mechanism to its starting position It is characterized by...

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