AN INNOVATION IN DEMOUNTABLE BED / BUNK BED SYSTEMS.

Abstract

The invention speeds up the assembly and disassembly processes of demountable metal bed frames and bunk beds. The invention relates to an innovative connection system that facilitates assembly and disassembly without the need for an auxiliary hand tool and provides high structural rigidity, consisting of female-shaped slots (11) located on the side profiles (10) and an integrated (monolithic) extension located on the end parts of the side sheets (30) facing the side profiles (10), from above. It relates to a demountable bed / bunk bed system containing hooks (31) in the form of male connecting elements that create mechanical locking by fitting into the said slots (11) downwards.

Description

1 TARIFF AN INNOVATION IN DEMOUNTABLE BED / BUNK BED SYSTEMS. TECHNICAL FIELD The invention speeds up the assembly and disassembly processes of demountable metal bed frames and bunk beds. It involves an innovative connection system that facilitates and simplifies things. The invention specifically enables assembly and disassembly without the need for any auxiliary hand tools. enabling and providing high structural rigidity on the aforementioned side profiles the female interlocking point-shaped sockets positioned and the 10 side panels in question located as an integrated (monolithic) extension at the ends facing the side profiles, By fitting them into the slots from top to bottom, a mechanical locking mechanism is created. a demountable bed frame / bunk bed system with hooks in the form of male connecting elements It is related. STATE OF THE ART A bed frame is a structure, usually made of springs and a metal frame, on which a mattress or mattress is placed for sleeping. It is a simple type of bed frame. Bunk beds, on the other hand, maximize space, especially in narrow living areas. Designed to save energy, multiple beds can be arranged vertically 20 They are highly functional pieces of furniture, positioned in various settings from children's rooms in homes to student rooms. Having a wide range of uses from dormitories and military facilities to guesthouses These products are largely delivered 'disassembled' today due to logistical and practical advantages. They are designed and manufactured (in ready-to-assemble parts). Bed frames and bunk beds. Its demountable structure reduces the product's shipping volume, making transportation and storage easier. 25 while reducing costs, they can pass through narrow doorways that are too narrow for whole pieces of furniture to fit through, or It allows for easy movement through stairwells. Furthermore, it features modular connections. Thanks to these systems, they can be practically assembled by users and used when needed. Demountable bunk beds that can be taken apart again; for moving, storage or rearranging space It offers great flexibility and ease of use in situations such as replacement. 30 2 In current technology, the headboard, footboard, and support of demountable metal bed frames / bunk beds are... The profiles are typically assembled using numerous fasteners such as bolts, nuts, and screws. This is done using a large number of fasteners. This makes assembly and disassembly processes quite difficult, prolongs assembly time, and This increases labor costs. Furthermore, this situation necessitates various auxiliary tools during the installation phase. 5 making the process impractical by requiring equipment It removes. In the current technology, the large number of fasteners is only a problem on the user side. No; it also leads to various difficulties in logistics processes such as production, packaging and transportation. It can be opened. Especially in cases where the bunk bed needs to be disassembled and reassembled, this Problems such as the loss of small and numerous fasteners arise, This also prevents the product from being reinstalled and used again. In current technology, traditional connection points used in bed frames / bunk beds take 15 minutes. It can loosen depending on usage and its safety / durability may decrease. This can lead to problems. Some snap-fit ​​connection systems available on the market... Additional fastening is required to ensure the connection achieves a sufficient level of strength and safety. It requires its personnel; therefore, the assembly process must be fully completed. It fails to make things easier and falls short of meeting expectations. 20 In conclusion, in order to solve the aforementioned problems that exist in the current technology, a new economical, practical demountable bed frame / bunk bed assembly system The need and the inadequacy of existing solutions necessitate an improvement in the relevant technical field. It has made it mandatory. 25 3 THE PURPOSE OF THE INVENTION The present invention aims to eliminate the aforementioned disadvantages and contribute to the relevant technical field. demountable metal bed frames or bunk beds, developed to offer new advantages An innovative connection system that speeds up and simplifies assembly and disassembly processes. 5 It is related to. The main purpose of the invention is to enable the assembly and disassembly of demountable metal bed frames or bunk beds. Disassembly processes are much faster, easier and more practical compared to existing systems. The aim is to ensure its realization. The male hook-shaped 10 in the head and foot sections. Installation time is significantly reduced by fitting the sheet metal elements into the female sockets in the main carrier profiles. It is shortening in meaning. Another important purpose of the invention is to replace numerous conventional fasteners such as bolts, nuts, and screws. The goal is to simplify the assembly process by eliminating the need for additional components. Link 15 Reducing the number of elements eliminates the need for additional fastening devices. This significantly reduces labor requirements and assembly costs. Another important purpose of the invention is to facilitate production, packaging and transportation processes. The goal is to ensure that by using fewer parts and fasteners, logistics operations become 20. While it provides relief, it also creates advantages during the storage phase. Another important purpose of the invention is to address issues frequently encountered during installation or dismantling operations. such as the loss of fasteners, missing parts or components getting mixed up. The aim is to prevent problems. In this way, user-caused assembly errors are also minimized. It is being downloaded. Another important purpose of the invention is to make the bunk bed work using the principle of mechanical locking. The goal is to achieve high rigidity, safety, and strength in connections. Traditional 4 These hook systems address problems such as loosening and loss of stability that occur over time. This is completely eliminated thanks to the interlocking system. Another important purpose of the invention is to allow the demountable bed frame or bunk bed to be repeatedly disassembled and reassembled. The aim is to extend the product's lifespan by enabling repeated assembly and disassembly. 5 Even during operations, connection reliability is maintained, ensuring a sustainable and long-lasting solution. User experience is provided. The structural and characteristic features and all the advantages of the invention are given in the figures below. Thanks to the detailed explanation written with references to these figures, it becomes clearer. 10 This will be understood, and therefore the evaluation should also take these forms and detailed explanations into consideration. It needs to be done by taking precautions. FIGURES THAT WILL HELP UNDERSTAND THE INVENTION FIGURE -1; Picture showing the metal bed frame that is the subject of the invention. 15 FIGURE 2; This image shows the metal bed frame, the subject of the invention, in disassembled form. FIGURE 3; This image shows the metal bunk bed that is the subject of the invention. FIGURE 4; This image shows the metal bunk bed, the subject of the invention, in disassembled form. FIGURE 3; This image shows the perforated sheet metal of the metal bed frame / bunk bed, which is the subject of the invention. FIGURE 4; This is a drawing showing detail A of the metal bed frame / bunk bed that is the subject of the invention. 20 FIGURE 5; This is a drawing showing detail B of the metal bed frame / bunk bed that is the subject of the invention. REFERENCE NUMBERS 10. Side profile Nest 11 20. Side inner profile 30. Side Sheet 5 31. Hook 40. Cedar side panel 50. Cedar bedside plate 60. Perforated Sheet Metal 70. Support plate 10 80. Fasteners 90. Cover DETAILED DESCRIPTION OF THE INVENTION This detailed description explains the metal bed frame / bunk bed structure and its components, which are the subject of the invention. their relationships with each other and the working principle of the system, for a better understanding of the subject. for the purpose of providing examples only, without creating any limiting effects. It is explained. The subject of the invention is a demountable bed frame / bunk bed system; it is based on numerous conventional connections. assembly that eliminates the need for components (bolts, nuts, washers, etc.), 6 making disassembly operations user-friendly and also providing mechanical locking It is an innovative hook-and-loop system that provides high structural rigidity based on its principle. The invention structural characteristics and assembly dynamics are shown in Figures 1 through 7. This is explained in detail below via reference numbers. The main supporting frame of the demountable metal bed frame / bunk bed system, which is the subject of the invention, is vertical. the side positioned on the axis and transferring the entire weight of the bed frame / bunk bed to the floor It consists of profiles (10). These form the basis of the strength of the bed frame / bunk bed. On the side profiles (10), assembly can be done without the need for any auxiliary hand tools. special geometric shaped sockets (11) (female interlocking 10 that enable its realization (points) are positioned. These slots (11) are made using high-precision CNC pipe profile laser. They are processed on cutting machines and opened with millimeter tolerances. These slots (11) The precise cutting ensures that the bunk bed will not flex, wobble, or shake after it is assembled. This prevents gaps from forming at the connection points over time. The section of the bed frame / bunk bed that connects the headboard and footboard, supporting the body laterally. The horizontal elements that make it rigid are made up of side sheets (30). on the end parts of the sheets (30) facing the side profiles (10), sheet metal in plate form The hooks (31) (male) are designed and cut as an integrated (monolithic) extension. fasteners are included. During assembly, 20 on the side sheet (30) hooks (31) go down into the slots (11) on the side profiles (10) from top to bottom. It is secured by being fitted in. The bed frame / bunk bed itself and the user sitting on it Thanks to the load, the hooks (31) exert a constant downward pressure inside the slots (11). It provides a mechanical locking (compression) by remaining underneath. This hook-and-groove relationship, Unlike bolted systems in current technology that are prone to loosening, it gets even stronger with use. 25 It offers a secure and self-tightening stability. 7 The base area where the bed is positioned (the seating area) is ergonomic and hygienic for the user. It is specifically designed to provide a sleeping surface. This surface extends from the bottom of the bed. made of perforated sheet metal (60) which prevents moisture, mold and bacteria formation by allowing it to breathe. It consists of a homogeneous porous structure, as clearly seen in Figure 5. The perforated sheet metal (60) has the task of distributing the weight of the bed evenly. is undertaking. The perforated sheet metal (60) is supported from the lateral parts and attached to the main chassis of the bed / bunk bed. The integration process is carried out via cedar side panel (40) and cedar headboard panel (50). It is being carried out. As shown in Figure 6 (detail A), cedar side sheet (40) and 10 The cedar headboard sheet (50) is joined with the perforated sheet (60) to form a rigid sheet into which the bed will sit. It forms a pool / frame structure. Possible strength losses that may result from the hollow structure of perforated sheet metal (60) and Spinal curvature (bending / sagging) that may occur due to the weight placed on the bed 15 To prevent problems, additional reinforcement elements are integrated into the system. In this context, as shown in Figure 7 (detail B), the bottom of the perforated sheet metal (60) A support plate (70) is positioned on the part to bear the load. In addition, the bunk bed Side inner profiles to prevent the carrier frame from flexing along its long axis. (20) was used. Side inner profiles (20) and support sheets (70) work as a whole. the bed base must have a high weight capacity and be resistant to shock impacts It guarantees. In the system, thanks to the hook (31) interlocking structure, there is no need to use a fastener. Although the need has been minimized, the side 25 of the bed carrier base bent sheets a limited number of fasteners to profiles and in the creation of secondary safety locks Fasteners (80) (dome head Allen bolt M8x12 and st4.8x9.5 sheet metal screw) These elements (80) are used to ensure the integrity of the product and the parts They serve the function of being securely fixed together through compression. 8 Finally, vibration-induced noises, which are frequently encountered in metal furniture. to prevent metal profiles from damaging floor coverings (parquet, tiles, etc.) In order to prevent this, plastic is placed on the foot parts of the side profiles (10) that come into contact with the ground. Covers (90) are installed. These covers (90) are between the floor and the supporting body of the bunk bed 5 It acts as an insulating buffer between the components, enhancing user comfort. The invention concerns the superior features of an innovative demountable bed frame / bunk bed system, which combine to create a seamless structure. This is achieved through a precise production and assembly methodology. The production process, First of all, the side profiles (10) which are the main load-bearing profiles must be sized to the appropriate dimensions. and on a CNC pipe profile laser machine, they have male hook-shaped connectors. by precision cutting of the female sockets (11) in which the elements (31) will be placed It begins with the opening. Simultaneously, the headboard and footboard sections. forming the side sheets (30), special molds in the form of male hook (31) from metal plates or Cut in one piece (monolithic) using laser cutting technology and 15 are shaped. All metal profiles (10, after cutting and bending processes are completed, 20) and sheet metal elements (30, 40, 50, 60, 70) offer superior resistance to rust and corrosion. To achieve this, surface protective coatings such as electrostatic powder coating or oven paint are applied. They undergo processing. The assembly (installation) of the completed parts. When the next stage is reached; first, the side panels forming the headboard and footboard sections are 20 Hooks (31) on (30) are inserted into slots (11) on side profiles (10) from above. The bunk bed's outer support frame is attached by sliding it downwards without the need for any hand tools. It is assembled practically and without being noticed. Immediately after the outer chassis is installed. then, the bent sheets (40, 50) that form the bed carrier system, prevent flexing. side inner profiles (20) and bottom support sheets (70) are attached to the main load-bearing structure with a minimum number of 25 The skeleton integrity is completed by fixing it via the connecting element (80). As the final step in the installation process, a final check of the rigidity of the connections is performed. and bunk beds by fitting plastic caps (90) to the points where the metal profiles come into contact with the ground It is being made ready for safe use. 9 These structural features and integrated production / assembly method detailed above. Thanks to this, it avoids the confusion of parts and prevents getting lost, compared to existing products on the market. logistically compact, not requiring hundreds of small bolts / nuts that carry risk. a long covering and can be safely installed and removed by the end user in minutes A durable, demountable bunk bed system is obtained. 5 The scope of protection in this application is defined in the claims section and is explicitly stated above. The examples given cannot be limited to those described; a person skilled in the technique can make a difference in the invention. the innovation presented can be achieved by using similar structures and / or This structure can also be applied to other similar fields using the same technique. It is clear that it can be implemented. Therefore, such structures foster innovation and especially technology. It is also obvious that it will lack the criterion of exceeding the known situation.

Claims

REQUESTS 1- Side profiles positioned on the vertical axis and forming the main load-bearing frame. (10), 5 which makes the body rigid in the lateral direction by joining the head and foot sections. side sheets (30), perforated sheet metal (60) forming the base area where the bed is positioned, word The subject is the cedar side plate (40) and cedar headboard plate which integrate the perforated sheet metal (60) into the main chassis. (50), side inner profiles (20) that prevent the bunk bed's supporting frame from flexing, weight the supporting plate (70), connecting elements (80) providing secondary safety lock and feet It is a demountable bed / bunk bed system containing plastic covers (90) in its parts 10 Its feature is that it allows assembly and disassembly without the need for any auxiliary hand tools. recognizing and providing high structural rigidity on the said side profiles (10) the sockets in the form of female insertion points (11) and the said side an integrated (monolithic) extension at the ends of the sheets (30) facing the side profiles (10) The mechanical 15 is placed in the slots (11) from top to bottom. by containing hooks (31) in the form of male fasteners that create locking It is the characterization of the situation. 2- It is a demountable bed frame / bunk bed system according to Request 1, and its feature is; the bunk bed Once installed, it may flex, wobble, and develop gaps at the connection points over time. To prevent its formation, millimeter precision was achieved by CNC laser cutting on the side profiles (10). It is characterized by containing the aforementioned slots (11) opened with tolerances. 3- It is a demountable bed frame / bunk bed system according to Request 1, and its feature is; its own weight and Due to the user load placed on it, continuous downward pressure 25 inside the slots (11) by remaining under it, it offers a self-tightening and interlocking stability. It is characterized by containing hooks (31). 4- This is a demountable bed frame / bunk bed system according to Request 1, the feature of which is; the bed is located at the bottom. It allows air circulation, preventing moisture and bacteria buildup, and supports the weight of the mattress by 30 The perforated sheet metal (60) has a homogeneous void structure that distributes evenly. It is characterized by its inclusion. 11 5- It is a demountable bed / bunk bed system in accordance with Request 3, and its feature is; perforated sheet metal (60) these parts come together to form a rigid pool / frame structure in which the bed sits. It is characterized by having a cedar side panel (40) and a cedar headboard panel (50). 6- It is a demountable bed / bunk bed system in accordance with Request 3, and its feature is; perforated sheet metal (60) base to prevent sagging and collapse due to the weight placed on it The support plates (70) positioned at the bottom of the section and the long axis It is characterized by having the aforementioned side inner profiles (20) that prevent stretching throughout. It is done. 10 7- This is a demountable bed frame / bunk bed system conforming to Request 1, and its feature is a mattress support base. fixing of the bent sheets to the side profiles (10) and fitting the parts together perfectly It includes the fastening elements (80) used for fixing purposes. It is a characterization. 15 8- This is a demountable bed frame / bunk bed system conforming to Request 1, and its feature is; vibration resistant. to block out noises and create an insulating layer between the floor and the bunk bed's support frame. to act as a buffer at the points where the side profiles (10) come into contact with the ground It is characterized by containing the aforementioned plastic caps (90) that are placed. 20 12 SUMMARY AN INNOVATION IN DEMOUNTABLE BED / BUNK BED SYSTEMS. The invention speeds up the assembly and disassembly processes of demountable metal bed frames and bunk beds. The invention relates specifically to an innovative connection system that facilitates and assists. It allows assembly and disassembly without the need for tools and is highly efficient. The female profiles (10) that provide structural rigidity are positioned on the aforementioned side profiles. slots in the form of a transition point (11) and the side profiles of the said side sheets (30) (10) located as an integrated (monolithic) extension at the end parts of the viewing window, 10 from above The male is positioned downwards into the aforementioned slots (11) creating a mechanical lock. with a demountable bed / bunk bed system containing hooks (31) in the form of connecting elements It is related.

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