COMPACT GRAIN MILLING AND SEPARATION MACHINE WITH BRUSH AND METAL PLATE SUPPORTED ROTOR

Abstract

The invention relates to the technical field of grain milling and separating machines that enable the milling of dry grain agricultural products such as wheat, barley, corn, rice, oats, and similar products into flour or fine-grained products, and the separation of the fine product, bran, husk, pulp, and coarse particles resulting from milling. Specifically, it concerns a compact grain milling and separating machine that directs the crushed product to a sieving filter via a metal plate positioned on a rotor and a brush fixed to the metal plate.

Description

1 TARIFF COMPACT GRAIN WITH BRUSH AND METAL PLATE SUPPORTED ROTOR. GRINDING AND SEPARATION MACHINE Technical Area The invention relates to 5 types of dry grain agricultural products such as wheat, barley, maize, rice, oats and similar products. the process of grinding the material into flour or fine-grained products, and as a result of grinding... This process separates the resulting fine product from the bran, husk, pulp, and large particles. It relates to the technical field of grain milling and separating machinery, especially rotors. a metal plate positioned on top and a brush fixed onto the metal plate A compact grain filter that directs the crushed product to a screening filter. It relates to grinding and separating machines. Previous Technique For the purpose of grinding grains into flour or fine-grained products. The milling and grinding systems used have been in the agricultural and food sector for many years. It is widely used. Systems included in the known state of the art are 15 In general, roller mills, hammer mills, disc grinders, and various They are classified as rotary grinding systems. In high-capacity industrial milling facilities, grains are crushed multiple times, It is processed by passing through grinding, sieving and classification stages. This While these systems can provide high efficiency, they also have complex mechanical structures, 20 high energy consumption, large installation areas, and high investment costs Therefore, these systems are suitable for individual users and small-scale businesses. It is economical and practical for farmers and low-capacity production businesses. It does not constitute a solution. In the known state of the art, there were 25 hammer mills and similar rotary mills. In grinders, the grinding process is mostly accomplished through impact. This While it is possible to bring the product to the desired particle size in these systems, Efficient separation of bran, husk and other large particles from the ground product. Additional screening or sorting equipment may be required. 2 In addition, some small-scale grain mills available on the market perform grinding. and separation processes run in separate systems or independently of each other. This is carried out in these regions. This reduces ease of use, This increases maintenance and operating costs and affects the homogeneity of the resulting product. This makes it difficult to achieve the desired level. 5 In addition, a significant portion of existing systems use a grinding mechanism and screening. Since the mechanisms operate independently, during the grinding process continuous separation of the resulting fine products within the same process flow This is not possible. This leads to energy losses and unnecessary regrinding. This can lead to disruptions in operations and decreased productivity. 10 In conclusion, in the current state of the technology; compact, low-cost, easy available, capable of efficiently grinding grains, the finely ground product and bran, a system capable of separating husk, pulp and large particles from each other within the same system, maintenance and a grain milling and separating machine that provides ease of operation It is heard. 15 Brief Description of the Invention The subject of the invention is a compact grain milling machine incorporating a rotor supported by brushes and metal plates. Separating machine; for dry grains such as wheat, barley, corn, rice, oats and similar grains. the grinding of agricultural products, the fine product obtained as a result of grinding separation and a separate treatment of products containing large particles, hulls, bran, or pulp. 20 a compact agricultural product developed for discharge from an outlet It is a processing machine. In the known state of the art, various rotor and hammer mills were used for grinding grain. Although disc or screen grinders exist, the grinding effect in these systems is not... This is mostly achieved through a single mechanical action or separation by grinding 25 The processes are carried out in independent working areas. The invention In the machine in question, the metal plate (12) and the metal plate (12) are located on the rotor. The brush (11) fixed on it works together with the metal plate (12) rotating the rotor. During its movement, the brush creates a striking and crushing effect on the grain kernels. (11) directs the fragmented product to the screening filter (9). 30 3 Thanks to this design, grinding and separation processes can be carried out within the same housing and the same process flow. It is carried out within. Fine products passing through the screening filter (9) Bran that cannot pass through the discharge opening (5) of the ground product, through the sieving filter (9), The shells, pulp and large particles are discharged separately from the pulp discharge opening (8). is being done. 5 The invention specifically features a rotor driven by an electric motor (2), on the rotor positioned metal plate (12), brush (11) fixed on metal plate (12), Screening filter (9) which provides separation according to product size, ground product a grain milling and separating with discharge port (5) and pulp discharge port (8) It is related to the machine. 10 The rotation produced by the electric motor (2) during the operation of the machine the movement is transmitted via the drive belt (3) to the drum pulley (14) and from there to the grinding The mechanism is transferred to the rotor located within region (6). On the rotor The positioned metal plate (12) has a striking and crushing effect on the grain kernels. to form; the brush (11) fixed on the metal plate (12) then crushes the product 15 It directs to the elimination filter (9). Fine particles formed as a result of the grinding process pass through the sieve filter (9). As the ground product passes through, it is discharged out of the system via the discharge port (5), Bran, husk, pulp and coarse particles that cannot pass through the sieving filter (9) are pulp It is discharged as a separate stream through the discharge port (8). Thus, 20 The invention, with its brush and metal plate supported rotor structure, enables grinding, guiding, and screening. A compact grain tank that performs separate discharge operations within the same hull. It presents a grinding and separating machine. BRIEF DESCRIPTION OF THE FIGURES Figure 1: The subject of the invention is a compact grain 25 containing a brush and metal plate supported rotor. This shows the front view of the grinding and separating machine. metal chassis (1), electric motor (2), drive belt (3) and grain filling hopper (4) It is shown. Figure 2: Shows a perspective view of the machine that is the subject of the invention. This grain filling hopper (4), ground product discharge port (5) and grinding 30 The mechanism region (6) is shown. 4 Figure 3: Shows a different perspective view of the machine that is the subject of the invention. In this way, metal chassis (1), electric motor (2), grain filling hopper (4), ground product discharge port (5), grinding mechanism area (6), start-stop button panel (7) and pulp discharge opening (8) are shown. Figure 4: 5 of the drum cover (10) to provide access to the grinding mechanism. It shows the appearance of the opened state. In this way, the filtering filter (9) and The drum cover (10) is shown. Figure 5: View of the rotor system located within the grinding mechanism. This shows the brush (11), metal plate (12), brush mounting screw (13) and drum pulley (14) is shown. 10 EXPLANATION OF REFERENCE NUMBERS 1. Metal chassis 2. Electric motor 3. Movement belt 4. Grain loading hopper 15 5. Ground product discharge port 6. Grinding mechanism area 7. Start-stop button panel 8. Pulp discharge opening 9. Screening filter 20 10. Drum cover 11. Brush 12. Metal plate 13. Brush mounting screw 14. Drum pulley 25 Detailed Description of the Invention Within the scope of the invention, the machine consists of a metal chassis (1), an electric motor (2), and a drive belt (3). grain filling hopper (4), ground product discharge port (5), grinding mechanism area (6), start-stop button panel (7), pulp discharge opening (8), screening filter (9), drum cover (10), brush (11), metal plate (12), brush mounting screw (13), drum 30 It consists of pulley (14) and rotor components. The subject of the invention is a compact grain milling machine incorporating a rotor supported by brushes and metal plates. Separation machine; grinding of dry granular agricultural products, as a result of grinding Separation of the resulting fine product and removal of coarse particles, husk, bran and pulp. Developed for the purpose of discharging products of this nature through a separate outlet. It is a compact machine. 5 The machine that is the subject of the invention carries all the system components and during operation It is built on a metal chassis (1) which provides mechanical strength. The metal chassis (1), electric motor (2), grinding mechanism area (6), grain filling hopper (4), positioning discharge ports and control elements on the same structure It is designed to provide this. 10 The driving source of the machine is the electric motor (2). Electric motor The rotational motion produced by (2) through the drum via the conveyor belt (3) It is transferred to the drum pulley (14). The drum pulley (14) is the grinding mechanism. It is connected to the rotor located within region (6) and via the drive belt (3). It transmits the rotational movement it receives to the rotor. Thus, the rotor, the grinding mechanism 15 It performs rotational motion within region (6). The grain filling hopper (4) is located at the top of the machine. Grain filling its hopper (4), for grinding wheat, barley, corn, rice, oats and similar dry grains directing agricultural products to the milling mechanism area (6) It provides. The grain filling hopper (4) delivers the product directly to the grinding mechanism 20 It is positioned in a way that will allow for controlled feeding. The milling mechanism region (6) is where the grain is physically broken down and This is the main area of ​​operation where it is scaled down. In this area, the rotor, on the rotor... positioned metal plate (12), brush (11) fixed on metal plate (12) and there is a screening filter (9). The metal plate (12) rotates the rotor 25 during which it will create a shock and crushing effect on the grain kernels It is arranged. The brush (11) is fixed on the metal plate (12) and the rotor During its rotational movement, it directs the fragmented product to the screening filter (9). The distinctive technical structure of the machine in question is that the rotor is merely a rotating carrier. not to be used as; metal plate (12) on the rotor and metal plate 30 (11) fixed on the brush (12), inside the grinding mechanism area (6) It is arranged to work together with the screening filter (9). Thanks to this structure The product is broken down by the rotor, metal plate (12) and brush (11) using the same grinding mechanism. 6 According to its size, through the screening filter (9) located within region (6). They are being separated. The brush (11) is attached to the metal plate (12) via the brush mounting screw (13). It is fixed. This connection structure allows the brush (11) to be removed when necessary, It allows for replacement or maintenance. Thus, 5 Replacing the brush elements that wear out during long-term use of the machine and It is possible to maintain grinding performance. The sieve filter (9), located within the grinding mechanism area (6), grinds allows the passage of fine particles formed as a result of the process, but dandruff, It acts as a separation element that restricts the passage of shells, pulp and large particles. 10 It does. Fine products passing through the screening filter (9) are discharged as ground product. is directed to the opening (5) and discharged out of the machine through this opening. The bran, husk, pulp and coarse particles that cannot pass through the sieving filter (9) are removed. The particles are then formed into pulp by the effect of movement within the grinding mechanism area (6). It is directed to the discharge outlet (8) and from there it flows out of the system as a separate stream 15 is being received. Thanks to this design, grinding and separation processes are performed simultaneously in the machine that is the subject of this invention. This is carried out within the system. Different discharge of fine product and coarse particles. discharged from their mouths, the user receives the ground product and pulp-like substance. It allows the materials to be collected separately. 20 The drum cover (10) of the machine is located in the grinding mechanism area (6) and the sieving It is designed to be openable in order to provide access to the filter (9). Drum Thanks to its cover (10), the user can clean, maintain and clean the screening filter (9). It can be changed when necessary. Also, the drum cover (10), Checking the grinding mechanism area and the brush (11), metal plate (12) 25 and provides access to maintenance of parts such as the rotor. The machine is started and stopped by the metal chassis (1) located on it. Start-stop is provided via the start-stop button panel (7). Start-stop button panel (7) enables the user to commission the machine in a safe and controlled manner and It allows him to stop it. 30 The working principle of the machine that is the subject of this invention is generally as follows: The material to be ground The dry grain product is fed into the system from the grain filling hopper (4). Electric motor (2) 7 When activated, the rotational motion is transmitted to the drum pulley via the drive belt (3). (14) is transferred from there to the rotor. As the rotor rotates, the metal on the rotor The plate (12) creates a crushing and impacting effect on the grain kernels. Metal plate (11) is fixed on (12) and the crushed product is fed into the screening filter (9) It directs. The fine product passing through the screening filter (9) is discharged as ground product 5 It is taken from the mouth (5). Large particles, bran, husk that cannot pass through the sieve filter (9) are removed. and the pulp is discharged through the pulp discharge opening (8). In an application of the invention, the number, arrangement and hardness of the brush (11) elements It can be changed according to the type of product to be ground. Similarly, the sieving filter (9) The pore opening varies in size depending on the desired product particle size. It can be configured. Thus, the same machine can handle different types of grains and different grinding finenesses. It can be used for. In another application of the invention, the electric motor (2) and drum pulley (14) The transmission of motion between them is provided by the conveyor belt (3), but the equivalent The rotational motion of the rotor can also be achieved using motion transmission elements. 15 The machine described in this invention has a compact structure and performs grinding and separation within a single body. It is able to do this thanks to its brush and metal plate supported rotor system, which works on grain. It creates a combined mechanical effect, separating fine product and coarse particles from separate outlets. due to its ease of drainage and maintenance, it is suitable for small-scale agricultural use. 20 for businesses, farmers, rural users and low-capacity production applications It offers a suitable grain milling and separation solution.

Claims

8 REQUESTS 1. The invention is a grain grinding and separating machine, characterized by its design; the dry grain to be ground a grain that directs the granular products to the grinding mechanism area (6) filling chamber (4), rotating movement inside the grinding mechanism area (6) a rotor that performs a rotational motion, a rotor with a rotor-shaped structure positioned on it, and the rotor's rotational motion is 5 at least one that creates a striking and crushing effect on the grain kernels during the process metal plate (12), fixed on metal plate (12) and the rotor rotates a filter that directs the fragmented product during its movement to the screening filter (9) The brush (11) is located inside the grinding mechanism area (6) and The rotor, metal plate (12) and brush (11) break down the product according to its size. a separating screening filter (9), fine products passing through the screening filter (9) a discharge port (5) for the ground product that provides discharge and screening discharge of bran, husk, pulp and large particles that cannot pass through the filter (9) It includes a pulp discharge opening (8) that provides 2. The invention is a grain grinding and separating machine according to claim 1, the characteristic of which is; 15 The brush can be removed by mounting the screw (13) onto the metal plate (12). It includes a fixed brush (11).

3. The invention is a grain grinding and separating machine according to claim 1, and its characteristics are: The rotational movement produced by the electric motor (2) is driven by the belt (3) and includes a field rotor via a drum pulley (14). 20 4. The invention is a grain grinding and separating machine according to claim 1, the characteristic of which is; hand-operated. the product to be processed is processed at different pore openings depending on the particle size. The regulating filter is (9).

5. The invention is a grain grinding and separating machine according to claim 1, and its characteristics are: to the grinding mechanism area (6), to the sieving filter (9), to the brush (11), metal 25 an openable plate (12) arranged to provide access to the rotor It includes a drum cover (10).

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