AUTOMATIC EDGE FINISHING MACHINE
Patent Information
- Application Number
- TR202613775
- Authority / Receiving Office
- TR · TR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2026-08-13
- Publication Date
- 2026-09-21
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Abstract
Description
1 TARIFF AUTOMATIC EDGE FINISHING MACHINE The invention is an automatic edge finishing system used in the edge finishing of carpets, rugs, and similar products. It is related to the processing machine. 5 With current technology, fringes can be added to the edges of carpets, rugs, and similar products, depending on the need. Processes such as making the fabric, attaching pre-made fringes, overlocking, and bias binding are done manually. This is done by operators. The fringe, which is mounted on the edge of the products, is ready-made. After processes such as fringing, overlocking, and bias binding, the long parts remaining from the processing edges are manually trimmed. 10 It is cut into strips, folded by hand, and then glued or sewn to the top or bottom surface. The aforementioned These processes require a large amount of labor and take a long time to complete in mass production. Furthermore, it does not meet quality and standard requirements. The invention enables the aforementioned processes to be performed fully automatically by an operator in mass production, in many 15 The fact that it is produced quickly, according to standards, and with high quality provides an advantage to the manufacturer. In the invention, the aforementioned Automated processing of the edges or borders of the products. This will be explained. The product is placed on the conveyor (Figures 1-2) in the feeding section. (Figures 1–3), proceed in the direction of the arrow to activate the edge control unit (Figures 1–4) It feeds the processing machines (Figure 1 – 1). 20 The invention has XYC axes. The X-axis directs the feed direction of the product to be processed. It provides movement. The Y-axis moves the edge or line of the product in the Y- or Y+ direction. By doing this, it ensures that the product line remains within the processing line. The C-axis, concave and / or If there is a convex line, perform line and edge control by making an angular movement in the C- or C+ direction. 25 It allows the XYC axes to be active individually or multiple axes simultaneously as needed. The axes synchronize with each other and evaluate the information from the sensors; X While the X-axis moves the product in the X direction, the Y-axis moves the product in the Y- or Y+ direction. This ensures the product line remains within the processing line. If needed, the C-axis can also be C--. or by making an angular movement in the C+ direction, 30 along concave and / or convex lines or edges. becomes part of the system. 2 This invention can be further illustrated only by way of illustration, as shown in the attached drawings. This is explained in detail in these drawings; Figure 1 shows the assembled view of the automatic edge processing machine. Figure 2 shows the assembled view of the automatic edge processing machine. 5 Figure 3 shows the assembled view of the automatic edge processing machine. Figure 4 shows the assembled view of the automatic edge processing machine. Figure 5 shows the assembled view of the automatic edge processing machine. References explained: 10 NO PART NAME 1a 1. bottom puller 1b 1. top attractor 2a 2nd lower puller 2b 1. top puller 15 1 processing machine 2 conveyors 3 products 4 edge control units Adjacent edge sensor 20 6 edge or line tracking sensors 7 intermediate cutters 8 cutting and gluing units 9 cam system cam synchronous motor 25 11 linear slides 12 linear rails 13 rack and pinion gears 14-wire synchronous motor gear 30 16 adjacent edge line sensors 17 backrest pieces 18 printed parts 19 cutting pieces 3 folding piece 21 ultrasonic adhesives In the invention, the automatic edge processing machine has a general structure consisting of 1. lower puller (1a), 1. upper puller (1b), 2nd lower puller (2a), 2nd upper puller (2b), processing machine (1), conveyor (2), product (3), edge 5 control unit (4), adjacent edge sensor (5), edge or line tracking sensor (6), intermediate cutter (7), cutting and gluing unit (8), cam system (9), cam synchronous motor (10) linear slide (11), linear rail (12), rack and pinion gear (13), line synchronous motor (14), gear (15), adjacent edge sensor (16), leaning piece (17), pressure piece (18), cutting piece (19), folding part (20), consists of ultrasonic adhesive (21). 10 In the invention, the product is placed on the conveyor (2) automatically or manually. (3) moves forward and enters between the 1st upper pulley (1b) and the 1st lower pulley (1a), moving in the X direction. When aligned with the adjacent edge sensor (5), the adjacent edge is detected. At this time, the edge or line If the tracking sensor(6) detects product(3), product(3), 1st upper puller (1b) and 1st lower puller (1a), X 15 While moving in that direction, the 2nd upper hammer (2b), the 2nd lower hammer (2a), the 1st upper hammer (1b), and the 1st lower The puller (1a) moves in the Y- or Y+ direction, bringing the product line to the processing line. If If the edge or line sensor (6) detects the product (3), move the Y-axis in the Y+ direction. By doing so, it ensures that the product comes to the processing line. The product edge sensor (5) ensures that the product If it hasn't detected the edge, the Y-axis moves in the Y-direction, aligning the product line with the processing line. This allows it to arrive. If the need for edge correction exceeds the limits of the Y-axis, then the 1st sub-axis is used. The puller (1a), the 1st upper puller (1b), the 2nd lower puller (2a), and the 2nd upper puller (2b) are in contact with the product. After providing, disconnect the product (3) and move it in the Y- or Y+ direction as needed. It moves and makes contact with the product again (3). 2. Lower puller (2a), and 2. Upper puller (2b), The product (3) disconnects the contact and the 1st lower puller (1a), and the 1st upper puller (1b) move the Y- and Y+ axes 25 Using product (3), it brings the line to the processing line. Product with line or edge control (3), in processing machines (1), as needed, Which of the following processing machines (1) is suitable for fringe, ready-made fringe, overlock, bias binding and similar processes? If deployed, it performs edge processing. Products with edge processing (3), 30 They are attached to each other by edge processing machines (1). At the end of the process, these To terminate the attached state, between two products (3), by means of an intermediate cutter (7), 4 They are separated from each other. During this time, the products (3) are moving in the X direction. Folding and gluing for the process ends to be folded under the product (3). The unit is powered. The invention will describe the cutting, folding and gluing unit (8) of the processing end. These processes The moving parts that make up this invention are the cam system (9), and the cam synchronous motor (10). It has been driven. Linear slides (11) mounted on the unit are mounted on the system. By operating on linear rails (12), the unit is given X-directional movement capability and The unit works in harmony with the system. The rack and pinion unit is mounted on the parallel rails of the system. gear (13), and gear (15) connected to the line synchronous motor (10) in the unit, and the product It synchronizes with the progress. Adjacent edge folding sensor (5) on folding and gluing unit (8), process When it detects the edge adjacent to its edge, the leaning piece (17) moves in the Y+ direction 15 The process brings the edge to the required line. The printing part (18) presses onto the product. fixes the product. The excess parts of the processing tips are fixed by the cutting part (19). The product (3) to be cut and folded is measured to the folding length. Folding piece (20), By applying pressure to the process, it bends the process tip downwards. The process is bent downwards. The end is folded under the product (3) by moving the folding piece (20) in the X direction. 20 Ultrasonic adhesive (21) folds the process end by contacting the product (3), It adheres to the underside by generating heat. 30
Claims
REQUESTS 1- Automatic edge processing used in the finishing of edges of carpets, rugs and similar products. This invention, which relates to the machine, has the following features: lower puller (1a), upper puller (1b), lower puller (2a), top puller (2b), processing machine (1), conveyor (2), product (3), edge control unit (4), adjacent edge sensor (5), edge or line sensor (6), intermediate cutter (7), cutting and gluing 5 unit (8), cam system (9), cam synchronous motor (10), linear slide (11), linear rail (12), rack gear (13), line synchronous motor (14), gear (15), adjacent edge line sensor (16), leaning part (17), pressure part (18), cutting part (19), folding part (20), It consists of ultrasonic adhesive (21). 2- The automated edge processing machine mentioned in Claim 1 is characterized by its ability to be installed on the system. a small number of edge and line control (16) systems characterized by deployment. is being done. 3- The automated edge processing machine mentioned in Claim 1 is characterized by having at least 15 components installed on the system. It is characterized by the deployment of a small edge processing machine (1). 4- The automated edge processing machine mentioned in Claim 1 is characterized by its ability to be installed on the system. a small folding (20), and gluing unit (21), characterized by its deployment is being done. 20 5- The automated edge processing machine mentioned in Claim 1 is characterized by its edge and line processing capabilities. The sensor (6) is characterized by the system controlling the product (3) with at least one axis. is being done. 6- The automated edge processing machine mentioned in Claim 1 is characterized by its edge and control features. line (6), axes, product to be checked (3), pulley, belt, whichever is preferred, It is characterized by being controlled by chains, gears, and similar parts. 7- The automatic edge processing machine mentioned in Claim 1 is characterized by its system drive 30. For the beginning, the product (3) is characterized by being detected by at least one sensor (5). 6 is being done. 8- The automated edge processing machine mentioned in Claim 1, its feature is edge tracking. In addition, it is characterized by the fact that line tracking is done with at least one sensor (5). 9- The automated edge processing machine mentioned in Claim 1, its feature is; correction requirement If the Y-axis exceeds the - and + limits; the 1st lower puller (1a) that provides movement in the X direction, 1. upper puller (1b), 2. lower puller (2a), 2. upper puller (2b), separated from the product (3), and re- It is characterized by its ability to be deployed. 10- The automated edge processing machine mentioned in Claim 1 is characterized by its edge and line processing capabilities. control (6), C axis which is kept on the unit as needed; concave in the product and is characterized by its ability to control convex edges or lines by angular movement. is being done. 11- The automatic edge processing machine mentioned in Claim 1 is characterized by its processing tip. The folding (20) and gluing (21) unit detects the product (3) with at least one sensor (5). It is characterized by... 12- The automatic edge processing machine mentioned in Claim 1, its feature is; to fold 20 It is characterized by the cutting and measuring of the processing tip. 13- The automatic edge processing machine mentioned in Claim 1 is characterized by its processing tip. It is characterized by its ability to fold downwards. 14- The automatic edge processing machine mentioned in Claim 1 is characterized by its processing tip. It is characterized by its ability to fold upwards. 15- The automatic edge processing machine mentioned in Claim 1 is characterized by its processing tip. ultrasonic (21), bonding or stitching with heat or chemical materials 30 It is characterized by its fixation.