BEARING SYSTEM INCLUDING kinetic energy harvesting, wireless condition monitoring and wear detection mechanism.

Abstract

The invention relates to a bearing system incorporating kinetic energy harvesting, wireless condition monitoring, and wear detection, which meets its own energy needs by converting mechanical energy generated during operation into electrical energy, wirelessly monitors operating parameters in real-time, and performs predictive maintenance. The invention incorporates an energy harvesting module that generates electrical energy from the rotational movement, vibration, mechanical deformation, magnetic field changes, and other mechanical effects occurring during bearing operation. This module, along with an energy management structure integrated into the bearing system, comprises energy conversion, power management, energy storage, and voltage regulation components that convert, manage, store, and appropriately distribute this generated electrical energy to system components. This allows sensors, the control unit, and the wireless communication module to operate continuously without the need for an external power source or battery replacement. Vibration, temperature, wear, rotational position and speed, load, lubrication status, and acceleration are monitored in real time via a sensor group positioned on the bearing; the obtained data is processed by the control unit, analyzed in the condition assessment unit, and evaluated by the predictive maintenance module. The analysis results are transmitted to an external monitoring system via a wireless communication module, continuously monitoring the bearing's operating condition and generating information that forms the basis for maintenance planning. Thanks to this invention, an integrated smart bearing system is obtained that does not require external power supply or periodic battery replacement, can generate electrical energy from its own working motion, continuously monitors its operating parameters, supports predictive maintenance applications by detecting wear and potential failures before they occur, reduces maintenance costs, prevents unplanned downtime, increases system reliability and operational continuity, and is suitable for Industry 4.0 and smart manufacturing applications.

Description

1 TARIFF kinetic energy harvesting, wireless status monitoring, and wear and tear. BEARING SYSTEM INCLUDING FIXING MECHANISM Technological Field: The invention relates to machine elements, bearing technologies, energy harvesting, 5 embedded electronic systems, energy management technologies, wireless communication systems, industrial condition monitoring, predictive maintenance (predictive maintenance), Industry 4.0, Industrial Internet of Things (IIoT), and smart It is related to the technical fields of machine systems. More specifically, the invention utilizes the rotational motion that naturally occurs in the bearing during operation, 10 from mechanical effects such as vibration, mechanical deformation, magnetic field changes and the like. a kinetic energy conversion subsystem capable of generating energy, the energy obtained The energy management infrastructure that transforms, regulates, and stores energy, enables the bearing to function. A sensor system that continuously monitors its parameters, and a control system that processes the acquired data. communication unit and capable of wirelessly transmitting this data to external monitoring systems 15 a smart bearing containing a module that can operate without needing an external power supply It relates to the system. The system developed within the scope of the invention addresses wear and temperature occurring within the bearing. change, vibration, rotational speed, load distribution, axial and radial acceleration, lubrication It is possible to monitor the status and similar operating parameters in real time, these 20 The electrical energy required for monitoring operations is directly supplied to the bearing's operation. It can obtain this power from their movements. Thus, the system can be powered by external energy supply and battery replacement. or for extended periods without requiring a continuous wired power connection It offers a viable autonomous monitoring infrastructure. The invention also encompasses energy production, energy storage, energy management, and sensor data. processing, intelligent status assessment and wireless data transmission functions in a single unit. a system that reduces maintenance requirements by integrating a compact bearing structure. a new generation of smart systems that increase reliability and are compatible with digital maintenance management systems It offers technical solutions for bearing technologies. The invention relates to production facilities, electric motors, gearboxes, pumps, fan systems, 30 compressors, conveyor systems, robotic production lines, CNC machines, automotive transmission systems, railway vehicles, wind turbines, mining equipment, agriculture machinery, marine systems, aerospace applications and all other applications where bearings are used 2 Suitable for application in rotary machinery systems; ensuring continuous equipment health. monitoring, preventing unplanned downtimes, implementing predictive maintenance practices supporting, increasing energy efficiency, reducing maintenance costs and It offers technical solutions aimed at increasing business continuity. State of the Art: 5 In rotary machinery systems used in industry, bearings are used where rotational movement is low. a machine that enables load-bearing by means of friction, and performs the task of carrying the load. It is among the essential machine elements that directly affect its performance. Electric motors, gearboxes, pumps, fan systems, compressors, conveyors. systems, robotic production lines, CNC machines, railway vehicles, automotive transmission 10 organs, wind turbines, mining equipment, agricultural machinery, marine used in numerous industrial fields such as systems and aviation applications Wear and tear on bearings over time, depending on operating conditions, and lubrication. decreased performance, increased vibration level, increased temperature, misalignment. Malfunctions and structural damage can occur. These situations can reduce machine efficiency by 15%. This leads to declines, unplanned shutdowns, and high maintenance costs. For monitoring the operating condition of bearings in current industrial applications. temperature sensors, vibration sensors, accelerometers, magnetic sensors, and the like. Measuring elements are used. However, these sensors are mostly located in the bearing housing. It is mounted on the outer surface or machine chassis, and the measurement accuracy of the sensor is 20 location, cabling distance, electromagnetic interference, and operation. It can also be negatively affected by mechanical factors in its environment. Furthermore... External measurements reveal microscopic wear beginning inside the bearing. and it is always possible to directly monitor early signs of failure. is unable to do so. 25 On the other hand, sensor nodes used in wireless condition monitoring systems A significant portion of them are battery-powered. Battery life is limited, requiring periodic replacements. the need to replace it, the increased maintenance costs in hard-to-reach areas, and the battery It is important that the monitoring system is completely disabled in the event of depletion. This creates disadvantages, especially when a large number of bearings are used simultaneously. Battery replacement in large-scale industrial facilities; high labor demand, production This leads to interruptions and increased operating costs. 3 In addition, existing wired sensor systems are prone to cable breakage, loose connections, cable fatigue, electromagnetic interference, assembly difficulties, and moving machinery. This can create additional mechanical risks on the components. This situation affects the sensor. This reduces reliability, prolongs maintenance times, and necessitates continuous monitoring of the system. It negatively affects his / her ability. 5 Although various solutions have been developed for energy harvesting technologies, A significant portion of existing systems are based on only a specific energy conversion principle. It is based on. As a result, energy production capacity depends on operating conditions. This can vary and may occur under low vibration, low speed or variable load conditions. Sufficient energy to continuously power the sensor systems is not always available. 10 In addition, a significant portion of existing solutions involve energy production, energy storage, and energy. an integrated structure in which management and energy consumption are optimized together It is not available. In a significant portion of existing energy harvesting systems, the regulation of the energy produced, Smart energy management for storage and management according to operating conditions 15 Their infrastructure is not sufficiently developed. Therefore, the study shows that energy production has decreased. uninterrupted operation of sensors and wireless communication modules under these conditions This cannot be ensured, and the continuity and reliability of the data obtained are negatively affected. is affected. On the other hand, a significant portion of existing smart bearing solutions includes energy harvesting modules, 20 energy management system, energy storage unit, multi-sensor group, control unit, status Evaluation infrastructure and wireless communication module in a single compact structure. It does not contain these elements integrated within it. Therefore, the system complexity... is increasing, assembly processes are becoming more difficult, costs are rising, and long-term business Its reliability is negatively affected. 25 Furthermore, current solutions use data from sensors solely for monitoring purposes. We use this data, and the intelligent evaluation of this data allows for the early detection of potential malfunctions. in a way that will directly contribute to prediction and predictive maintenance processes This situation offers limited opportunities for processing. This situation affects maintenance planning. reducing its efficiency and optimizing equipment lifespan 30 It makes things more difficult. Therefore, with current technology, there is no need for an external power supply or battery replacement. capable of operating without being affected by the natural rotational movement, vibration, and mechanical deformation of the bearing. 4 and capable of harvesting energy from similar mechanical effects, and efficiently utilizing the energy obtained. transforming, storing and managing temperature, vibration, rotational speed, load, along with wear, lubrication status, acceleration and similar operating parameters in real time. capable of monitoring and intelligently evaluating sensor data to contribute to fault prediction. capable of providing, wirelessly transmitting data to external monitoring systems, and all these 5 performing its functions integrated within a compact bearing structure A new bearing that is reliable, long-lasting, energy-independent, and requires low maintenance. The system is needed. The purpose of the invention: The purpose of the invention is to analyze the natural rotational motion of the bearing, vibration, mechanical deformation, 10 external energy by harvesting energy from magnetic field changes and similar mechanical effects. An energy-independent smart bearing system that can operate without needing a power supply. To improve. Another purpose of the invention is to convert kinetic energy produced by the subsystem. the conversion and regulation of electrical energy through an energy management system, 15 by enabling its storage and dynamic management according to working conditions. enabling the sensors and wireless communication module to operate without interruption. The goal is to create an autonomous energy infrastructure. Another purpose of the invention is to reduce wear, temperature, and vibration occurring within the bearing. operation such as rotational speed, load, lubrication status, axial and radial acceleration 20 By monitoring its parameters in real time, it can detect potential signs of failure right from the start. The goal is to provide a highly accurate condition monitoring system that can detect problems at an early stage. Another purpose of the invention is to transmit the data obtained from the sensors to the control unit and status. By analyzing the bearing's operating characteristics through the evaluation unit, we continuously monitor its performance. monitors, identifies abnormal operating conditions and predicts the likelihood of a malfunction. The goal is to develop an integrated monitoring infrastructure that can evaluate this data. Another purpose of the invention is to study energy production, energy storage, and energy consumption. balancing depending on the conditions, in situations where low energy production occurs. a controlled energy management system that ensures the maintenance of the system's basic monitoring functions The goal is to create its architecture. 30 Another purpose of the invention is to transmit the obtained measurement data wirelessly with low energy consumption. external monitoring systems via communication technologies, industrial control to maintenance management systems, digital twin platforms, or cloud-based data an integrated system that can reliably, with low latency and without interruption, transmit data to their infrastructures The goal is to provide communication infrastructure. Another purpose of the invention is to create an energy harvesting module, an energy management system, and energy storage. module, sensor group, control unit, status assessment unit and wireless The communication module is a compact and modular unit compatible with the mechanical structure of the bearing. by integrating additional mounting elements, external sensors and within the architecture The goal is to minimize the need for cabling infrastructure. Another purpose of the invention is to improve energy production, energy management, data collection, data processing, and wireless communication processes, bearing load-carrying capacity, mechanical balance, durable and capable of performing without negatively affecting service life and reliability. 10 The goal is to develop a long-lasting system. Another purpose of the invention is to provide maintenance personnel and automation systems with information on the operation of the bearing. Predictive maintenance by providing continuous, reliable and up-to-date data on the condition. to support applications, reduce unplanned downtime, and lower maintenance costs The goal is to reduce costs, increase equipment efficiency, and ensure operational continuity. 15 Another purpose of the invention is to create electric motors, gearboxes, pumps, and fan systems. compressors, conveyor systems, robotic production lines, CNC machines, automotive transmission systems, railway vehicles, wind turbines, mining equipment, agriculture machinery, marine systems, aerospace applications and all other applications where bearings are used Applicable to rotary machine systems, different load, speed and environmental operating conditions 20 a modular and scalable smart bearing system adaptable to its conditions To improve. Another purpose of the invention is energy harvesting, energy management, condition monitoring, and smart data. Evaluation and wireless communication functions in a single compact bearing structure. by integrating it, increasing energy efficiency, external power supply and periodic 25 Eliminating or minimizing the need for battery replacement, improving system reliability. Upgrading, reducing maintenance requirements, and integrating Industrial Objects with Industry 4.0. A new generation of smart devices directly compatible with Internet of Things (IIoT) based digital manufacturing infrastructures. Our goal is to offer a bearing system. Explanation of Figures 30 Figure 1: The invention describes kinetic energy harvesting, wireless condition monitoring, and wear detection. A general perspective view of the bearing system containing the assembly. 6 Figure 2: Longitudinal section view of the bearing system subject to the invention; outer ring, inner ring. ring, rolling elements, cage, sealing element, sensor carrier module, energy harvesting module, energy conversion and collection circuit, power management circuit, energy storage module, voltage regulation circuit, control unit, memory unit and protective cover This shows the placement of the electronic enclosure within the bearing system. 5 Figure 3: Detailed view of the sensor and wireless communication system that is the subject of the invention; sensor carrier module, vibration sensor, temperature sensor, wear monitoring sensor, rotation position and speed sensor, load sensing sensor, lubrication status sensing sensor, accelerometer placement of the sensor, wireless communication module, antenna and power transmission line It shows. 10 Figure 4: Energy harvesting, energy management and intelligent condition assessment related to the invention. This is a detailed view of the system; primary energy harvesting element, secondary energy harvesting element, energy conversion and collection circuit, power management circuit, energy storage module, voltage regulation circuit, control unit, status evaluation unit, Predictive maintenance module, magnetic flux guiding element and external monitoring system 15 It shows the functional arrangement between them. References: 1. Bearing system 2. Outer ring 3. Inner bracelet 20 4. Rolling elements 5. Cage 6. Sealing element 7. Sensor carrier module 8. Energy harvesting module 25 9. Primary energy harvesting element 10. Secondary energy harvesting element 11. Energy conversion and collection circuit 12. Power management circuit 13. Energy storage module 30 14. Voltage regulation circuit 15. Control unit 16. Memory unit 7 17. Wireless communication module 18. Anten 19. Vibration sensor 20. Temperature sensor 21. Wear monitoring sensor 5 22. Rotation position and speed sensor 23. Load sensing sensor 24. Lubrication status detection sensor 25. Accelerometer 26. Situation assessment unit 10 27. Predictive maintenance module 28. Protective electronic enclosure 29. Magnetic flux directing element 30. Energy transmission line 31. External monitoring system 15 Description of the Invention: The invention utilizes rotational motion, vibration, and mechanical action that naturally occur during operation. by utilizing deformation and magnetic field changes, it generates its own electrical energy. capable of generating and managing the generated energy to continuously power sensor systems, the bearing capable of monitoring operating parameters in real time and transmitting the obtained data wirelessly. Genetically modified energy harvesting, which can be transmitted to external monitoring systems, wireless status. It relates to a bearing system (1) which includes a monitoring and wear detection device. The bearing system (1) subject to the invention consists of an outer ring (2), an inner ring (3), these two rings rolling elements (4) that enable rotational movement between them, rolling cage (5) which ensures the positioning of its (4) elements at regular intervals, bearing 25 prevents foreign matter from entering and retains the lubricant within the system. sealing element (6) that enables it, sensor carrier module (7), energy harvesting module (8), primary energy harvesting element (9), secondary energy harvesting element (10), energy conversion and collection circuit (11), power management circuit (12), energy storage module (13), voltage regulation circuit (14), control unit (15), memory unit (16), wireless 30 communication module (17), antenna (18), vibration sensor (19), temperature sensor (20), wear tracking sensor (21), rotation position and speed sensor (22), load sensing sensor (23), lubrication status sensing sensor (24), accelerometer (25), status evaluation unit 8 (26), predictive maintenance module (27), protective electronic housing (28), magnetic flux from the guiding element (29), power transmission line (30) and external monitoring system (31) is occurring. Within the scope of the invention, the outer ring (2) and the inner ring (3) will retain the classic bearing geometry. They are placed concentrically with each other and the rolling elements (4) 5 It enables the realization of low-friction rotational motion. Rolling elements (4) are positioned at specific intervals by the cage (5) This prevents irregular contacts that may occur during operation and ensures load distribution. Balancing is ensured and the mechanical life of the bearing is increased. Sealing. element (6) protects the bearing from dust, moisture and other foreign particles that may come from the outside environment. while preventing its entry, it also retains the lubricant within the system. This increases the reliability of the work by ensuring that it is done correctly. One of the key innovations of the invention is the direct bearing system of the energy harvesting module (8). (1) is integrated into it. This allows the bearing to move normally. rotational motion, vibration, elastic deformation and magnetic field 15 These changes can be used directly in energy production. Thus, energy from outside the system... It can generate its own electrical energy without needing a power supply, and the sensor... It can ensure that the systems are continuously powered. The energy harvesting module (8) is fixed or movable to the components within the bearing system (1). as can be integrated, outer ring (2), inner ring (3), cage (5), sensor carrier module 20 (7) or integrated with a protective electronic enclosure (28) This can be achieved. Thus, the placement of the energy production elements, the bearing... different depending on its geometry, size, load capacity and application area They can be arranged in various ways, and the invention is limited to a specific layout. It is not limited. 25 The primary energy harvesting element (9) located inside the energy harvesting module (8) is the bearing Converting mechanical movements, which occur depending on the operating characteristics, into electrical energy. It is the fundamental energy production element that converts energy. This energy conversion is called piezoelectricity. triboelectric, piezoresistive, electrostatic or similar mechanical energy conversion This can be achieved using any of these principles. Thus, the invention 30 Different energy harvesting techniques are not limited to a specific energy conversion technique. It enables the application of these technologies. 9 The secondary energy harvesting element (10) is located next to the primary energy harvesting element (9). obtaining additional electrical energy from different energy sources depending on working conditions It enables the secondary energy harvesting element (10), especially the magnetic field. from changes, electromagnetic induction, or bearing rotational movement It supports energy production by utilizing other physical effects. Thus, low 5 energy production even under vibrating or variable load operating conditions Continuity is increased and the reliability of the system is improved. The primary energy harvesting element (9) and the secondary energy harvesting element (10) are produced by The electrical energy is transferred to the energy conversion and collection circuit (11). Energy conversion and summing circuit (11), electrical energy produced with different characteristics 10 converting to appropriate voltage and current levels, rectifying, filtering and energizing It transmits the coupling operations to the power management circuit (12). Thus electrical energy obtained from different energy sources through a single power line This ensures that it can be used efficiently. The power management circuit (12) receives electricity from the energy conversion and collection circuit (11) 15 It controls the transfer of energy to the energy storage module (13), energy production continuously monitors the amount and adjusts the energy flow according to the system's instantaneous energy needs. It regulates the power management circuit (12) when energy production is high. while directing excess energy to the energy storage module (13), insufficient energy production the controlled use of stored energy under the working conditions 20 This ensures that the system is affected to a minimum extent by fluctuations in energy production. It gains the ability to work continuously by being affected. The power management circuit (12), system By determining the energy consumption priorities of components, critical electronic components can achieve better energy efficiency. energy that will allow it to continue operating even under working conditions where production is reduced It can dynamically manage its distribution. Thus, the system's basic monitoring 25 This prevents disruption of its functions. The energy storage module (13) is directed by the power management circuit (12) It enables the temporary or long-term storage of energy. Energy storage module (13), rechargeable micro battery depending on system requirements, supercapacitors, hybrid energy storage elements, or 30 different combinations of these. It can include storage technologies. Thus, the bearing system (1) can be used for energy production. even in operating conditions where the sensor's performance is reduced for a short period or completely interrupted. maintaining sufficient energy reserves to operate its systems and electronic components is able to. Energy storage module (13), depending on application requirements, a single energy It can consist of a single storage element, or multiple elements with different capacities and characteristics. also in the form of a hybrid structure where multiple energy storage elements work together 5 It can be implemented. The power management circuit (12) determines the occupancy of these storage elements. By monitoring their levels individually, it can dynamically manage energy sharing. The electrical energy stored in the energy storage module (13) is controlled by the voltage regulation circuit. (14) through the appropriate voltage levels required by the system components It is converted. The voltage regulation circuit (14) converts the instantaneous voltage in the power source to 10 by balancing their changes, the control unit (15), memory unit (16), wireless communication This ensures the stable operation of the module (17) and sensor systems. Electronics that can withstand overvoltage, undervoltage, and sudden current changes over time It increases system reliability by protecting the components. The control unit (15) is the central management element of the electronic system of the invention. The control unit (15) collects data from the sensors and generates energy. monitoring the operating status of the management system, wireless communication module (17) It controls and executes the overall operating algorithm of the system. (Control unit) (15), depending on working conditions in order to minimize energy consumption It can be configured to operate in different power modes. Thus, the energy is 20 In situations where power production is low, only critical sensors are kept active, while energy... All sensors should be at a high sampling frequency when production is sufficient. It is possible to operate it. The memory unit (16) stores the measurement data obtained from the sensors, system operation records, 25 It provides. Thanks to the memory unit (16), not only instantaneous measurements but also Long-term work history can also be recorded and used for future actions. It can be used in condition analyses. Thanks to this structure, the bearing's condition over time can be analyzed. The behavior can be monitored and wear trends can be determined more reliably. The wireless communication module (17) processes the data by the control unit (15) and sends it to the external 30 It ensures that it is transmitted to the monitoring system (31). Wireless communication module (17), Depending on the application area, Bluetooth Low Energy (BLE), Zigbee, Wi-Fi, LoRa, NB- IoT, LTE-M or similar low-power wireless communication technologies 11 It can be configured to work with at least one of the sensors. The memory unit (16) In addition to the measurement data obtained, energy production amount, energy consumption history, and maintenance data are also included. It can also store logs, alarm history, and system performance statistics. It can be configured. Thus, long-term performance analyses are more comprehensive. It can be accomplished. 5 Antenna (18) connected to the wireless communication module (17), electromagnetic communication Antenna (18) ensures the efficient transmission and reception of signals. protective in a way that will not negatively affect the mechanical operating characteristics of the bearing inside or integrated into the electronic enclosure (28) It can be placed. The position of the antenna (18) depends on the electromagnetic conditions in the working environment. interventions will be minimized and communication performance will be at the highest level. It is determined in the way it will be kept. The sensor carrier module (7) is mechanically secured on the bearing system (1) of the sensors. It forms the supporting structure that enables the sensor carrier to be positioned in this way. module (7) is subjected to centrifugal forces, vibrations and temperature 15 during operation. It is designed to exhibit high mechanical resistance to changes. The same In order to increase the accuracy of measurements obtained from sensors over time, the sensors This allows for placement as close as possible to the areas where measurements will be taken. The sensor carrier module (7) provides maintenance, replacement or calibration of the sensors. It can also be designed modularly to facilitate operations. Thus, 20 different Sensor types can be added to the same carrier structure according to the application required, It can be removed or modified. Thanks to this structure, the system is suitable for different industrial settings. It can be easily adapted to various applications. The vibration sensor (19) constantly monitors the vibration levels generated during bearing operation. It measures vibrations. Thanks to the measured vibration data, imbalances within the bearing can be detected. Surface deformations occurring in rolling elements (4), cage (5) damages and Other mechanical failures can be detected in the early stages. Control unit (15), By continuously evaluating the data from the vibration sensor (19), normal operation It identifies deviations from its characteristic. The temperature sensor (20) continuously monitors the operating temperature of the bearing. Excessive 30 temperature increases; inadequate lubrication, overloading, increased friction, or impending Since the temperature obtained by the temperature sensor (20) is an important indicator of mechanical failures 12 The data obtained is evaluated by the situation assessment unit (26) together with other sensor data. is being analyzed. The wear monitoring sensor (21) detects wear that occurs in bearing components over time. It directly or indirectly determines surface wear. The sensor; contact distance. change, magnetic field change, electrical resistance change, optical sensing or similar 5 This can be done using any of the different measurement principles. Thus, not only after a failure occurs, but also from the initial stages of wear. Reliable measurements can be made. The rotation position and speed sensor (22) monitors the rotation between the inner ring (3) and the outer ring (2). It continuously monitors its movement. Thanks to this sensor, the instantaneous speed of the bearing is measured at 10 revolutions per minute. Angular position, velocity changes and sudden accelerations can be determined, and energy harvesting can be performed. The working performance of the module (8) and the sensor measurements are carried out simultaneously. can be evaluated. The load sensing sensor (23) detects radial and / or axial loads acting on the bearing. It determines its magnitude. Measured load information includes vibration, temperature and wear 15 By evaluating the data together, the actual operating conditions of the system can be more accurately assessed. It is analyzed in this way. Thus, it is not based on data from only a single sensor. Reliable due diligence based on multi-parameter analysis instead of evaluation is being carried out. The lubrication status sensing sensor (24) is located inside the bearing system (1) 20 to monitor the quantity, distribution, viscosity and operational efficiency of the lubricant It is used. Deteriorations that occur during lubrication affect the coefficient of friction. This leads to an increase in temperature and consequently an acceleration of wear and tear. Since it is possible, data obtained from the lubrication status sensing sensor (24) may cause vibration. 25 produced by sensor (19), temperature sensor (20) and load sensing sensor (23) This is evaluated together with the data. Thus, not only the amount of oil but also the lubrication is considered. It is also possible to monitor its performance in real time. The accelerometer (25) measures the linear and angular accelerations occurring on the bearing system (1). It continuously measures, especially sudden load changes, impact effects, and axial misalignments. and acceleration changes resulting from imbalances in the early stages 30 can be determined and this information is provided by the situation assessment unit (26) to others. It is analyzed together with sensor data. Thus, not only the vibration amplitude, 13 Sudden changes occurring in system dynamics can also be reliably monitored. It is possible. The status assessment unit (26) collects all sensors collected by the control unit (15). instantaneous operating status of the bearing system (1) by evaluating the data together It consists of: Status assessment unit (26), vibration sensor (19), temperature sensor 5 (20), wear monitoring sensor (21), rotation position and speed sensor (22), load sensing by sensor (23), lubrication status detection sensor (24) and acceleration sensor (25) simultaneously analyzes the provided data and considers the relationship between them. By doing this, it determines whether the system is operating within its normal operating limits. The evaluation process involves predefined threshold values, statistical analysis methods, 10 Pattern recognition algorithms, decision-making mechanisms based on operating conditions, or similar. This can be done using one or more of the evaluation techniques. The situation assessment unit (26) makes decisions based on a single data point from the sensors. Instead of providing a single data point, it is based on the combined evaluation of multiple sensor data. For example, a rise in temperature alone is a direct indicator of a malfunction. While not being evaluated, there is a simultaneous increase in vibration levels and lubrication performance. an approaching bearing in the case where reduction and load change occur together. The possibility of a malfunction can be identified. This reduces the likelihood of false alarms. Fault detection accuracy is significantly increased. Condition assessment unit (26) subjected the measurement data obtained from the sensors to time-dependent trend analysis 20 In addition to sudden changes, there are also long-term performance changes. It can evaluate the rate of wear progression, the tendency for performance loss, and The estimated time interval when maintenance will be needed with higher accuracy. It can be determined. The predictive maintenance module (27) was created by the condition assessment unit (26) 25 using working analyses the future working behavior of the bearing system (1) It estimates the current operating conditions of the bearing. The predictive maintenance module (27) estimates the current operating conditions of the bearing. By comparing past work records, wear trends are determined, maintenance anticipating when the need may arise and planning maintenance in case of a failure. This allows for the project to be carried out before it is completed. Thus, unplanned production is prevented. 30 preventing downtime, reducing maintenance costs and extending equipment lifespan It is possible to increase it. 14 The predictive maintenance module (27) does not only rely on specific sensor data; energy production quantity, temperature variations, vibration characteristics, load distribution, rotational speed, by evaluating acceleration data, lubrication performance and wear level together This determines the overall health condition of the bearing. This allows for more efficient maintenance decisions. Reliable service is provided, and unnecessary maintenance procedures are avoided. 5 Protective electronic housing (28), energy harvesting module (8), energy conversion and collection circuit (11), power management circuit (12), energy storage module (13), voltage regulation circuit (14), control unit (15), memory unit (16), wireless communication the module (17) and other electronic components are protected from external environmental influences It provides. Protective electronic housing (28) protects against vibration, impact, moisture, dust, oil and 10 reliable operation of electronic components under similar environmental conditions It is designed in a way that makes this possible. At the same time, the housing structure protects the bearing. in a way that will not disrupt its mechanical balance and will not negatively affect its rotational movement It is designed to be compact. Magnetic flux guiding element (29), especially secondary energy harvesting element (10) 15 In applications where it operates on the principle of electromagnetic induction, the magnetic flux is effective. It ensures that the magnetic flux is directed in this way. Magnetic flux directing element (29), by concentrating the magnetic field, increasing energy conversion efficiency and low contributing to the generation of sufficient electrical energy even at high rotational speeds. It also prevents the electromagnetic field from spreading to unwanted areas. by limiting the possible on the communication module (17) and other electronic components It reduces the number of attempts. The power transmission line (30) transmits the electrical energy produced by the energy harvesting module (8). to the energy conversion and collection circuit (11), from there to the power management circuit (12), energy 25 reliably to the storage module (13) and other electronic components of the system It ensures transmission. The energy transmission line (30) will minimize transmission losses. designed in such a way as to include printed circuit board traces, conductive connections, flexible conductors or This can be achieved using one of the similar energy transmission structures. The external monitoring system (31) receives the data transmitted by the wireless communication module (17). It provides the data to the user, maintenance personnel, or industrial automation system. 30 External monitoring system (31); computer, industrial control system, PLC, SCADA infrastructure, mobile device, cloud-based monitoring platform or similar data processing It can be any of the systems. External monitoring system (31), instantaneous of the bearing can view working parameters and past work records. can store, define alarm levels and predictive maintenance module (27) It can transmit maintenance recommendations generated by the external monitoring system to the user. system (31) obtains data from multiple bearing systems located in the same facility. together they can evaluate, perform comparative analysis and prioritize maintenance 5 It can also be structured in a way that allows for the creation of a ranking. Thus, on a large scale Centralized equipment management is supported in industrial facilities. The bearing system (1) subject to the invention, from the rotational movement when it starts working the resulting mechanical energy is converted into electrical energy through the energy harvesting module (8). It converts the generated energy by the energy conversion and collection circuit (11). after being converted to the appropriate electrical characteristic, it is sent to the power management circuit (12) transmitted here, managed together with the energy storage module (13), the whole system The electronic components are continuously supplied with the energy they need. At the same time Measurement data obtained from the sensors are collected by the control unit (15), status It is analyzed by the evaluation unit (26) and the predictive maintenance module (27), 15 then via wireless communication module (17) to external monitoring system (31) is transferred. Thus, it is completely free from the need for an external power supply. autonomous operation, self-generating energy, self-monitoring and maintenance An integrated intelligent bearing system is obtained that supports these decisions. The energy management system developed within the scope of the invention only processes 20% of the electrical energy produced. not only the storage of energy, but also the instantaneous energy requirements of the system components. It also ensures prioritization. Power management circuit (12), energy storage It continuously monitors the load level of the module (13) and depends on the amount of energy obtained. as the sampling frequency of the sensors, data of the wireless communication module (17) the transmission periods and operating modes of the control unit (15) dynamically 25 It can change this. Thus, in working conditions where energy production is low, This prevents unnecessary energy consumption and ensures the system lasts as long as possible. It is ensured that it operates continuously throughout. The energy harvesting module (8) will not change the normal operating characteristics of the bearing. It is positioned in this way. Primary energy harvesting element (9) and secondary energy harvesting element 30 element (10) converts the mechanical energy resulting from rotational motion as much as possible. It is positioned in a way that will convert it into electrical energy with high efficiency. Thanks to its layout, the energy production system, the load-carrying capacity of the bearing, and rotational balance, 16 negligible effect on friction characteristics and mechanical strength. It constitutes. The sensor carrier module (7) protects the sensors from vibrations that occur during operation. minimal impact from centrifugal force and temperature changes It is designed to provide the following. The positions of the sensors within the bearing system (1), 5 Depending on the physical parameter to be measured, it can be created in different regions, Measurement reliability can be ensured by using multiple sensors of the same type when deemed necessary. This can be increased. Thus, the system is not limited to a single measurement point. It can collect data from different parts of the bearing. The situation assessment unit (26) analyzes only the instantaneous data from the sensors. not only does it record the past in the memory unit (16), but it also records the past in the memory unit (16). It also evaluates the operational data. This allows for the long-term performance of the bearing. its characteristics are being established, normal work trends are being determined, and from these trends Deviations can be detected at an early stage. Thanks to this structure, maintenance decisions can be made. 15 can be created. The predictive maintenance module (27) is created by the condition assessment unit (26). Estimated information regarding the remaining service life of the bearing using the analysis results. It can create. It also provides suggestions for planning maintenance time. It can be improved, and if the specified threshold values ​​are exceeded, an external monitoring system will be activated. (31) can send warning signals. Thus, unplanned breakdowns are prevented, maintenance This makes it possible to optimize plans and maintain production continuity. The external monitoring system (31) receives the data transmitted by the wireless communication module (17). It can display information graphically, store past work records, and display different... It can compare data from bearings and provide decision support to maintenance personnel. 25 It can provide information. External monitoring system (31), factory automation when needed. systems, maintenance management software, cloud-based data platforms, or digital twins Their infrastructures can be configured to exchange data. The energy harvesting module (8), primary energy harvesting element (9) used within the scope of the invention, secondary energy harvesting element (10), energy conversion and collection circuit (11), power management 30 circuit (12), energy storage module (13), voltage regulation circuit (14), control unit (15), memory unit (16), wireless communication module (17), sensor group and others electronic components in a single protective electronic housing (28) or bearing 17 It can be integrated into the structure in a way that eliminates the need for external mounting. No additional components are needed; the system maintains its compact structure and is suitable for outdoor environments. It is minimally affected by the conditions. The invention is not limited to the layout described in the specification, but also includes energy harvesting. methods, sensor types, communication technologies, electronic circuit structures and energy 5 Storage systems come in different forms depending on the application area. It can be realized. Primary energy harvesting element (9) and secondary energy harvesting element (10) can be selected to operate according to different physical energy conversion principles such as, either a single energy harvesting element or more than two energy harvesting elements together. Hybrid structures can also be created using this technology. Similarly, the sensor group, 10 Depending on the application area, it can be increased, decreased, or different sensor technologies can be used. It can be replaced with. In addition, the wireless communication module (17) can be different depending on the application requirements. It can be configured to support communication protocols; energy storage module (13) can be used with storage elements of different capacities and technologies. It can be carried out. The control unit (15) and the status assessment unit (26) are different. This can be implemented through hardware architectures or software algorithms. The changes do not alter the fundamental operating principle of the invention. In conclusion, the invention is capable of generating electrical energy from the natural working motion of a bearing. It can efficiently manage the energy it produces and operate with a multi-sensor infrastructure. 20 predictive maintenance by continuously monitoring its parameters and evaluating the data obtained. capable of supporting its processes and performing all these functions without needing an external power supply. an innovative system that integrates into a single compact bearing system (1) without hearing It offers an intelligent bearing structure. Thanks to this structure, maintenance costs are significantly reduced. energy consumption is reduced, unplanned shutdowns are prevented, equipment reliability is increased, and energy is saved. Efficiency is being increased with Industry 4.0 and the Industrial Internet of Things (IIoT). a high value-added product that can be directly integrated into smart manufacturing systems based on technology A bearing system is obtained. The system developed within the scope of the invention is used for energy harvesting. energy management, multi-sensor infrastructure, wireless communication, and intelligent status by integrating evaluation functions within a single compact bearing system 30 It differs from existing bearing technologies. Thanks to this integrated structure, it not only Energy independence is not ensured, and at the same time, the continuity of sensor data and maintenance are also ensured. The accuracy of planning, system reliability, and operational efficiency are also significantly important. 18 It is being enhanced. The structure developed within the scope of the invention includes mechanical, electronic, and energy management systems. and the wireless communication components working together functionally It has a modular architecture that allows for different bearing types and different load classes. and can be easily adapted to different industrial applications. It can be accomplished. 5 In the preferred application form of the invention, the bearing system (1) primarily applies to the application. classic bearing mounting methods on the shaft of the machine or equipment in which it will be used It is installed using the outer ring (2), which is fixed to the machine body. When positioned, the inner ring (3) is connected to the rotating shaft. Rolling elements (4) between the outer ring (2) and the inner ring (3) at the positions determined by the cage (5) 10 It is located there and enables rotational movement to be carried out with low friction. The sealing element (6) prevents the entry of foreign matter into the bearing and In order to ensure that the lubricant is retained in the system, the outer ring (2) and It is placed in the appropriate areas between the inner ring (3). The sensor carrier module (7) is placed outside 15 so as not to change the operating characteristics of the bearing. on the bracelet (2), inner bracelet (3), cage (5) or protective electronic housing (28) It can be fixed. The placement point of the sensor carrier module (7) is the point where the measurement is desired. different forms depending on physical size, type of sensor to be used and application area This can be determined. Thus, the accuracy of the sensors is increased while mechanical accuracy is improved. The preservation of strength is also ensured. 20 The energy harvesting module (8) harvests the mechanical energy resulting from the rotational movement of the bearing. It is integrated into the bearing system (1) in such a way as to evaluate with high efficiency. Primary energy harvesting element (9), vibration and elastic deformation during operation or secondary energy harvesting element when converting mechanical stresses into electrical energy. (10) magnetic field changes resulting from rotational motion or 25 It generates additional electrical energy by utilizing the effects of electromagnetic induction. Thus, energy production is not dependent on a single physical effect but on different energy sources. It is possible to evaluate their resources together. primary energy harvesting element (9) and secondary energy harvesting element (10) obtained by The electrical energy is transferred to the energy conversion and collection circuit (11). Energy 30 conversion and summing circuit (11), electrical energy obtained with different characteristics It involves making it suitable for a common power line, rectifying, filtering and combining energy. It transmits the operations to the power management circuit (12). Power management 19 The circuit (12) continuously monitors the charge level of the energy storage module (13), energy balancing energy production and consumption, and providing the energy the system needs. It directs the appropriate components to the appropriate level at the appropriate time. Energy conversion and harvesting. circuit (11), primary energy harvesting element (9) and secondary energy harvesting element (10) It can independently evaluate the incoming electrical energy, as well as adapt to operating conditions. 5 depending on the system, based on prioritization, combining, or selective use. It is able to manage different energy sources simultaneously or separately. It can be used independently and ensures continuity of energy production. is being increased. The voltage regulation circuit (14) receives electricity from the energy storage module (13) 10 converting its energy into the voltage levels required for different electronic components Thus, the control unit (15), memory unit (16), and wireless communication provide. The module (17) and sensor group can be operated under a stable supply voltage. Sudden load changes, fluctuations in energy production, or energy storage Changes in this level do not affect the electronic stability of the system. 15 The control unit (15) centrally manages all electronic components of the system. The control unit (15) collects data from the sensors at specific time intervals, energy monitoring the operating status of the management system, recording the necessary records to the memory unit (16) It transmits and controls the wireless communication module (17) when needed. sampling frequency of sensors, energy consumption level or data transmission intervals 20 It can be automatically adjusted depending on working conditions. Vibration sensor (19), temperature sensor (20), wear monitoring sensor (21), rotation position and speed sensor (22), load sensing sensor (23), lubrication status sensing sensor (24) and all measurement data obtained by the accelerometer (25) control unit (15) It is transferred to the situation assessment unit (26) via. Situation assessment 25 unit (26) analyzes the data from different sensors simultaneously and the bearing Determining the instantaneous operating characteristics and deviations from normal operating limits. It detects. The information obtained as a result of the analysis is transferred to the predictive maintenance module (27) is being transferred. The predictive maintenance module (27) only assesses the current operating status. 30 not only that, but also taking into account historical data obtained from sensors, the progression of wear is determined. to determine the trend, estimate the remaining service life of the bearing and maintenance It provides recommendations regarding the timing. The determined maintenance recommendations are for wireless devices. The message is sent to the external monitoring system (31) via the communication module (17), so Maintenance personnel can plan necessary interventions before a malfunction occurs. The external monitoring system (31) monitors the temperature, vibration, of the bearing via the user interface. operation factors such as wear, load, lubrication status, rotational speed and energy production amount It can display its parameters in real time. Also, previous work 5 The records can be viewed graphically, alarm levels can be defined, and Data from multiple bearing systems can be combined on the same platform. This allows for evaluation. In this way, many of the components found in large-scale industrial facilities... centralized monitoring and holistic maintenance plans for numerous bearings. It is possible to manage it. 10 The structure described within the scope of the invention is applicable only with the application method specified in the description. not limited to, the placement of the energy harvesting module (8), the energy production principle, the number of sensors, sensor placement, communication technology, energy storage structure, and electronic circuitry. Its architecture can be implemented in different forms depending on the application area. However, these changes alter the fundamental operating principle of the invention. It does not change and is entirely within the scope of protection of this invention. is being evaluated. Industrial Application of the Invention: The bearing system described in the invention consists of, during the production phase, an outer ring, an inner ring, rolling elements, cage and sealing element standard bearing production 20 It is created by assembling components using various methods. Then, the sensor... carrier module, energy harvesting module, energy conversion and collection circuit, power management circuit, energy storage module, voltage regulation circuit, control unit, memory protective electronics for the unit, wireless communication module and other electronic components It is placed inside the housing and integrated with the bearing system. 25 The primary energy harvesting element and the secondary energy harvesting element ensure that the bearing is in operation during use. in regions where energy can be obtained with the highest efficiency from the mechanical movements that occur It is positioned as a primary energy harvesting element, utilizing mechanical vibrations and elasticity. when generating electrical energy from deformations or similar mechanical effects; secondary energy harvesting element, magnetic field changes, electromagnetic induction or similar 30 It produces additional energy by utilizing physical principles. Both energy production methods... electrical energy obtained by the element energy conversion and collection circuit They are connected via a common energy line. 21 Electrical energy power management regulated by the energy conversion and collection circuit. The energy is transferred to the circuit, where the energy storage module is continuously charged, and The energy required by the system is distributed evenly. Voltage regulation. The circuit distributes the electrical energy from the energy storage module to the system components. by adjusting it to the operating voltages, the stable operation of the electronic system is ensured. 5 It provides. When the machine is started, the inner ring begins to rotate together with the shaft, Rolling elements move within the cage, transferring the load. It performs this. The mechanical energy generated during this rotational movement is simultaneously energized. The energy is converted into electrical energy by the harvesting module. Thus, the system uses an external 10 generating its own electricity continuously without needing an energy source It can generate energy. The amount of energy produced depends on the bearing's operating speed, vibration level, and load. The power management circuit can vary depending on the situation and the working environment. The amount of energy to be transferred to the system components is automatically determined by continuous monitoring. This ensures stable system operation under different operating conditions. 15 is provided. Vibration sensor, temperature sensor, wear monitoring sensor, rotation sensor during operation position and speed sensor, load sensing sensor, lubrication status sensing sensor, and accelerometer. The measurement data obtained by the sensor is transmitted to the control unit. The unit processes this data at specific time intervals and stores it in the memory unit. They receive it and forward it to the situation assessment unit. The status assessment unit compiles all measurement data obtained from the sensors. By evaluating the bearing, it determines its instantaneous operating condition. its characteristic features include increases in vibration and temperature rises that deviate from normal limits, wear tendencies, load variations, or deterioration in lubrication performance 25 This information is determined and transferred to the predictive maintenance module. The predictive maintenance module combines past work records with current sensor data. By evaluating this, we can estimate the remaining service life of the bearing and the maintenance requirements. It determines when it might occur and provides a maintenance alert if necessary. It creates. The generated information is transmitted to antenna 30 via the wireless communication module. It is transmitted via this method to an external monitoring system. The external monitoring system presents the collected data to the user graphically or numerically. It can provide, create alarm levels, prepare maintenance reports, and 22 It can share data with factory automation systems when needed. This allows maintenance personnel to assess the bearing's current operating condition and potential future issues. being able to foresee maintenance needs and carry out maintenance activities without unplanned downtime They can plan before they arrive. Magnetic flux directing element, especially for energy based on electromagnetic induction 5 by enabling the controlled direction of the magnetic field in manufacturing applications It increases energy production efficiency. The energy transmission line, on the other hand, is an energy harvesting module, energy conversion and collection circuit, power management circuit, energy storage module and others By ensuring reliable energy transmission between electronic components, the system remains uninterrupted. It contributes to the study. 10 The invention includes electric motors, gearboxes, pumps, fan systems, compressors, and conveyors. systems, robotic production lines, CNC machines, automotive powertrains, railway vehicles, wind turbines, mining equipment, agricultural machinery, marine systems, aviation applications and all other rotating machinery that use bearings It can be implemented without requiring any structural changes in the systems. 15 Furthermore, the system can be integrated into newly manufactured equipment, as well as adapted accordingly. These methods can also be applied to existing machines. Thanks to this design, the bearing system can generate its own energy without requiring an external power supply. capable of generating data, continuously monitoring operating parameters, and displaying the obtained data in real time. an integrated smart bearing 20 that can be evaluated and support maintenance processes It can be applied in industry as a system.

Claims

23 REQUESTS 1. Featuring kinetic energy harvesting, wireless condition monitoring, and wear detection system. It is a bearing system, its features are; outer ring (2), inner ring (3), the outer ring in question rolling that provides rotational movement between the ring (2) and the inner ring (3) elements (4), cage (5) that positions the rolling elements (4), bearing 5 sealing element (6) that prevents the entry of foreign matter, sensor carrier located on module (7) and the operating parameters of the bearing are real. at least one set of sensors that monitor in time the changes occurring during the operation of the bearing rotational motion, vibration, mechanical deformation, magnetic field change, and others. the energy harvesting module (8) which produces electrical energy from mechanical effects, the aforementioned 10 primary energy harvesting element (9) located within the energy harvesting module (8) and secondary energy harvesting element (10), conversion of the generated electrical energy, energy conversion and collection circuit that enables management and storage (11), power management circuit (12), energy storage module (13) and voltage the regulation circuit (14), which processes the operational data obtained from the sensor group 15 the control unit (15), the working data in question can be monitored wirelessly externally wireless communication module (17) which transmits to the system (31), obtained from the sensor group the situation assessment unit (26) which analyzes the study data obtained and the analysis a predictive maintenance module that anticipates maintenance requirements based on its results (27) includes and the electrical energy produced by the energy harvesting module (8) is 20 energy conversion and collection circuit (11), power management circuit (12), energy through the storage module (13) and voltage regulation circuit (14) the system controlled transfer of power to the components and feeding of system components to ensure that the operating data obtained from the sensor group is controlled by the control unit (15), by the condition assessment unit (26) and the predictive maintenance module (27) 25 external monitoring via wireless communication module (17) by evaluation It is characterized by being transmitted to the system (31).

2. According to Claim 1, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the assembly, and its feature is that the sensor carrier module (7) is the bearing. Vibration sensor 30 for monitoring operating parameters in real time (19), temperature sensor (20), wear monitoring sensor (21), rotation position and speed sensor (22), load sensing sensor (23), lubrication status sensing sensor (24) and It is characterized by carrying at least one sensor group consisting of an accelerometer (25). is being done. 24 3. According to Claim 2, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the mechanism, and its feature is that the vibration sensor (19) is the bearing. by continuously measuring the vibration levels generated in the system by transmitting the changes in its characteristic to the control unit (15) It is characterized by 5 4. According to Claim 2, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the assembly, and its feature is that the temperature sensor (20) is in the bearing. By continuously monitoring the operating temperature, it controls extreme temperature fluctuations. It is characterized by transmitting to the unit (15).

5. According to Claim 2, kinetic energy harvesting, wireless condition monitoring and wear detection 10 bearing system which includes the assembly; its feature is the wear monitoring sensor (21), the level of wear occurring in bearing components directly or indirectly by perceiving the data in question, the situation assessment unit (26) It is characterized by its transmission.

6. According to Claim 2, kinetic energy harvesting, wireless condition monitoring and wear detection 15 It is a bearing system that includes a mechanism; its feature is the rotational position and speed sensor. (22) energy harvesting by determining the bearing's rotational speed and angular position used in evaluating the energy production performance of module (8) It is characterized by providing data to the control unit (15).

7. According to Claim 2, kinetic energy harvesting, wireless condition monitoring and wear detection 20 It is a bearing system which includes the assembly; its feature is the load sensing sensor (23), lubrication status sensing sensor (24) and accelerometer (25), respectively loads acting on the bearing, lubrication performance and during operation By identifying the changes in acceleration that occur, the status of the data obtained is determined. 25 by enabling the evaluation unit (26) to analyze together. It is characterized by...

8. According to Claim 1, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the assembly, and its feature is that the energy harvesting module (8), primary including the energy harvesting element (9) and the secondary energy harvesting element (10) and the word The subject is energy harvesting elements working together or complementing each other 30 It is characterized by its ability to generate electrical energy.

9. According to Claim 8, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the assembly, and its feature is that the primary energy harvesting element (9), vibration, elastic deformation or other factors occurring in the bearing during operation It is characterized by its ability to generate electrical energy from mechanical effects.

10. According to Claim 8, kinetic energy harvesting, wireless condition monitoring and wear detection. bearing system containing the mechanism, its feature is; secondary energy harvesting element (10), magnetic field change, electromagnetic induction, or bearing rotation 5 by generating electrical energy from physical effects resulting from its movement It is characterized by...

11. According to Claim 8, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system that includes a mechanism; its feature is energy conversion and collection. of the circuit (11), primary energy harvesting element (9) and secondary energy harvesting 10 by converting the electrical energy obtained from the element (10) into power management It is characterized by transferring it to the circuit (12) and making it suitable for energy management. is being done.

12. According to Claim 11, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the mechanism, its feature is; power management circuit (12), energy 15 charging the storage module (13) transfers the energy from the energy storage module (13) through the voltage regulation circuit (14) the system components are controlled in a controlled manner dynamically distributing and prioritizing the energy consumption of system components. It is characterized by its ability to manage.

13. According to claim 12, kinetic energy harvesting, wireless condition monitoring and wear detection 20 It is a bearing system containing the assembly, and its feature is the energy storage module (13), rechargeable microbattery, supercapacitor or a combination thereof It must include at least one of the hybrid energy storage structures used and the voltage the regulation circuit (14) provides stable operating voltage to the system components It is characterized by 25 14. According to Claim 1, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the mechanism, and its feature is; control unit (15), sensor by processing the working data obtained from the group and recording it in the memory unit (16) by receiving and transmitting the data to the wireless communication module (17) It is characterized by 30 15. According to claim 14, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system that includes the mechanism; its feature is the wireless communication module. (17) The working data processed by the control unit (15) via the antenna (18). It is characterized by transmitting wirelessly to an external monitoring system (31). 26 16. According to Claim 1, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system which includes the mechanism; its feature is the condition assessment unit (26), By jointly evaluating the operating data obtained from the sensor group, the bearing It is characterized by its ability to determine the operating status of the system.

17. According to claim 16, kinetic energy harvesting, wireless condition monitoring and wear detection 5 It is a bearing system containing the mechanism, and its feature is the predictive maintenance module (27), the results of the analysis created by the situation assessment unit (26) By using this, it can estimate the remaining service life of the bearing and the maintenance requirements. external monitoring of information that forms the basis for predetermination and maintenance planning. It is characterized by enabling transmission to the system (31). 10 18. According to Claim 1, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the mechanism, and its feature is; energy harvesting module (8), energy conversion and collection circuit (11), power management circuit (12), energy storage module (13), voltage regulation circuit (14), control unit (15), memory unit (16) and the wireless communication module (17), protective electronic housing (28) 15 inside or integrated with the protective electronic enclosure (28) It is characterized by its placement.

19. According to Claim 10, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the assembly, and its feature is the secondary energy harvesting element (10) In applications where it operates on the principle of electromagnetic induction, the magnetic flux is 20. the directing element (29) improves the energy production efficiency by directing the magnetic field It is characterized by its increase.

20. According to Claim 1, kinetic energy harvesting, wireless condition monitoring and wear detection. It is a bearing system containing the mechanism, and its feature is; the energy transmission line (30), energy harvesting module (8), energy conversion and collection circuit (11), power management circuit 25 (12), energy storage module (13), voltage regulation circuit (14), control unit (15), wireless communication module (17) and electronic components in the system It is characterized by ensuring the reliable transmission of electrical energy between them. is being done.

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