SEMI-AUTOMATIC PLATE KÜNEFE MACHINE

Abstract

The invention relates to a semi-automatic plate kunefe machine that aims to reduce labor and increase efficiency in kunefe production by standardizing, speeding, and partially automating the kunefe making process, thereby facilitating production.

Description

1 TARIFF SEMI-AUTOMATIC PLATE KÜNEFE MACHINE The technical field to which the invention relates: The invention aims to reduce labor and increase efficiency in künefe production. 5 that make production easier by standardizing, speeding up, and partially automating the manufacturing process This relates to a semi-automatic plate kunefe machine. State of the art: Künefe is a dessert with origins in Middle Eastern cuisine, and is particularly popular in southern Türkiye. It is a traditional dessert widely consumed in these regions. Thin strands of kadayıf, unsalted. Prepared by combining cheese and syrup, künefe represents the harmony of sweet and savory. It has a unique flavor that combines all these elements. Produced using traditional methods. Künefe is prepared in plates with high heat conductivity, such as copper or aluminum, and Each plate is filled and pressed individually by skilled hands. Prepared Plates are usually rotated over wood, coal, or gas-fired heat sources, or It is cooked by turning it, then served hot with syrup. 15 The production of künefe using traditional methods relies largely on manual labor. because it is both time-consuming and variable in terms of product quality. This can be demonstrated. Even distribution of the kadayıf ensures a homogeneous amount of cheese. Holding and properly compressing it in the dish requires skill, which is why it is so important. This makes it difficult to reach the production capacity. Today, künefe is only 20 Not in the service sector, such as restaurants or dessert shops; but in food production facilities, chain stores. Its widespread introduction in businesses and public consumption areas, This made it necessary to make the product suitable for mass production. In response to increasing demand, we aim to facilitate künefe production in the food industry and... various preparation, shaping and cooking equipment for standardization purposes 25 It has started to be used. However, this type of equipment is often only used in production. It facilitates certain stages of the process, automating and speeding up the entire production. Systems that can achieve this in this way are currently limited in number. Therefore, 2 Traditional desserts like künefe can be produced faster, more hygienically, and in modern production environments. New technologies are needed to ensure consistent production. Various proposals and applications for kunefe machines in the current state of the art. Although improvements have been made, these improvements are insufficient. Developed for this purpose... Some applications for inventions are given below. 5 Regarding application number “TR 2020 / 03066”, which is in the known state of the art... The invention involves heat-treated (roasted) top and bottom layers, as well as unheat-treated top and bottom layers. A production process aimed at obtaining a kunefe product containing cheese made from pasteurized milk. It is related to the method and the ready-made künefe produced using this method. The 10th application, numbered “TR2021 / 01217”, is subject to the known state of the art. The invention consists of upper and lower housings with upper and lower heating units, and a temperature control system. Equipped with a control unit and capable of heating up to 150°C–220°C with a switchable temperature control system. It relates to a multifunctional kunefe machine that includes a cast metal cooking plate. In the current state of technology, kunefe machines are used. However, kunefe production... standardizing, weighing the kadayıf, weighing the cheese, performing automatic pressing, 15 for each process. It is fast, requires no separate staff, and has low time and labor costs. There is no machine that produces easy-to-use plate kunefe. In conclusion, due to the negative aspects described above and the current solutions, the subject matter... Due to its shortcomings, an improvement is needed in the relevant technical field. It has been made. 20 The purpose of the invention: The main goal of the invention is to produce künefe semi-automatically. Thus... The goal is to produce künefe in a practical way with standard weight and standard taste. Another purpose of the invention is to eliminate the need for qualified personnel, as it is a semi-automatic system. The goal is to reduce labor costs. 25 Another aim of the invention is to produce a standard kunefe using a semi-automatic system. The goal is to ensure accuracy. This reduces the margin of error and waste rate. 3 Explanation of the figures: FIGURE -1; General view of the semi-automatic plate kunefe machine, which is the subject of the invention. It is a drawing that gives. Explanation of References in Figures: 1. Kadayıf Pot 5 2. First Floor Kunefe Exit 3. Second Floor Kunefe Exit 4. First Layer Weighing Bag 5. Second Layer Weighing Bag 6. First Load Cell 10 7. Second Load Cell 8. First Filling Pan 9. Second Filling Pan 10. First Pipe 11. Second Pipe 15 12. Oil Reservoir 13. Plate Lubrication Nozzle 14. Plate Piston 15. First Press 16. Cheese Cutting Station 20 17. Second Press 18. Push Arm 19. Control Panel 20. Turntable 21. Main Body 25 Description of the invention: The invention aims to reduce labor and increase efficiency in künefe production. facilitating production by standardizing, speeding, and partially automating the manufacturing process This relates to a semi-automatic plate kunefe machine. 4 The invention is a plate kunefe machine, inside which the kadayıf used in making kunefe is placed. The kadayıf pot (1) in which the kadayıf is located, künefe for weighing and filling into the plate the first layer, which forms the bottom layer that will be placed first on the plate in the preparation. The first layer kunefe exit (2), which is the mouth from which the kadayıf comes out of the kadayıf pot (1), the kadayıf 5 grams of kunefe to be weighed and placed on the plate, to be added last in the kunefe making process. The mouth from which the second layer of kadayıf comes out of the kadayıf pot (1) forming the top layer second layer kunefe exit (3), the bottom layer to be placed first on the plate in kunefe making The first layer, which forms the first layer, is placed on the plate in a predetermined gram weight. first layer weighing pan (4) which measures the gram weight of kadayıf with the first load cell (6), künefe The second layer, which forms the top layer to be placed last on the plate in the preparation, is 10. To place the kadayıf (a type of Turkish dessert) onto the plate in the predetermined weight, the kadayıf is placed in a second load cell. (7) The second weighing pan (5) which measures the gram weight of the first layer of kadayıf, puts the weighed kadayıf into the plate. the first filling pan (8) into which the second layer of kadayif is poured for transfer the second filling pan (9) into which it is poured to be transferred to the plate, in the first filling pan (8) The first transfer pipe (10) which enables the transfer of the kadayıf to the plate, the second 15 The second transfer that enables the kadayif, located in the filling pan (9), to be transferred to the plate. pipe (11), which contains oil for lubricating the plate and the oil inside oil reservoir (12) from which the oil is transferred to the plate lubrication nozzle (13) by pump, from the oil reservoir (12) by spraying the pumped oil onto the plate surface, ensuring the plate is lubricated. Plate lubrication nozzle (13), from the plate container on it, the plate to the turntable 20 (20) pushes the plate piston (14) to place the plate into the corresponding plate compartment on the plate The first press (15) which enables the first layer of kadayif to be pressed and compressed inside, a cheese container with cheese inside and the first layer of pressed kadayıf on top The cheese on the label is for placing the predetermined amount of cheese. The cheese press, which cuts cheese into predetermined gram portions from its hopper, also has 25 The cheese cutting station (16) where the second layer of kadayif in the plate is cheese The second layer, which is pressed and compressed, transforms the künefe into its final product. press (17), lower piston which lifts the plate kunefe coming out of the second press (17), lower piston He lifted the plate of kunefe up and pushed it out from the turntable (20), plate The pusher arm (18) which is the ejector, enables the künefe machine to be controlled, plate 30 removing, cheese cutting, first press (15), second press (17) pressing, plate removal by moving the plate piston (14) which enables the operations to be performed the individual operations on the kunefe machine that move The touch control panel (29) that allows selection, powers the kunefe machine which provides, moves the turntable (20) at predetermined time intervals and the electronic motor that stops it, rotates around its own axis with the power provided by the motor. Turntable (20) which makes künefe ready by turning, kadayıf pot (1), first first layer kunefe exit (2), second layer kunefe exit (3), first layer weighing bag (4), second layer weighing bag (5), first load cell (6), second load cell (7), first filling pan (8), 5 second filling pan (9), first pipe (10), second pipe (11), oil reservoir (12), plate lubrication nozzle (13), plate piston (14), first press (15), cheese cutting station (16), second press (17), pusher arm (18), control panel (19), turntable (20) and motor on it It includes the main body (21). The working principle of the kunefe machine, which is the subject of this invention, is as follows: 10 - Plate which is the starting position of the empty plate compartment on the turntable (20) becoming a docking station, - The plate piston (14) pushes a plate from the plate container onto the turntable (20) placed in the empty plate compartment on top, - Plate lubrication station 15 with the movement of the placed plate on the turntable (20). to be brought to that position, - The oil is conveyed from the oil reservoir (12) to the plate lubrication nozzle (13) by pump, - By spraying oil onto the plate surface through the plate lubrication nozzle (13), the plate lubrication, - Place the first layer of kadayıf on the greased plate with the turntable (20) 20 reaching that position, - first layer of kadayıf coming out of the kadayıf pot (1) (2) first layer of kadayıf feeding into the weighing pan (4), - The first layer of kadayif is loaded with the first load cell (6) in the predetermined gram weight. weighing, 25 - Emptying the weighed first layer of kadayif into the first filling pan (8), 6 - The kadayif from the first filling pan (8) through the first transfer pipe (10) transferring to a plate, - The first layer of kadayıf transferred to the plate is placed under the first press (15) with the turntable (20). coming, - With the first press (15) the first layer of kadayif is pressed with the predetermined pressure and time. pressing / compressing, - The first layer of pressed kadayif is cut by the turntable (20) and the cheese cutting station (16) reaching that position, - Cheese of a predetermined weight is transferred from the cheese container to the cheese press. cutting and placing the cut cheese on top of the pressed first layer of kadayıf, 10 - The station for placing the second layer of kadayıf with the turntable (20) on the plate with added cheese reaching that position, - From the kadayıf pot (1) second layer kadayıf coming out (3) second layer of kadayıf feeding into the weighing pan (5), - With the second load cell (7), the second layer of kadayif is loaded in the predetermined gram weight. weighing, - Emptying the weighed second layer of kadayif into the second filling pan (9), - The kadayif from the second filling pan (9) through the second transfer pipe (11) transferring the cheese to the plate, - The second layer of kadayıf transferred to the plate is placed under the second press (17) with the turntable (20) 20 coming, - The second layer of kadayif is pressed with the second press (17) at the predetermined pressure and time pressing / compressing, - The production of the final product, plate kunefe, from the pressed second layer of kadayıf, - The plate kunefe, which is transformed into the final product, is taken to the exit station by the turntable (20) 25 bringing, 7 - Lifting the plate upwards with the lower piston at the exit station. - The plate of kunefe is pushed out from the turntable (20) with the pusher lever (18) and rotates. removed from table (20), - The empty tray compartment is placed in its starting position for the next kunefe production. The process of obtaining and repeating the cycle. 5 The electronic motor also powers the automation system of the kunefe machine. While the kunefe machine is running, it is used for cutting, pressing, vacuuming, etc. It powers machine automation. The invention assists in performing the aforementioned operations such as cutting and pressing. There is a valve for air intake, a filter and a pressure gauge. Also the main body (21) 10 inside the panel are relays and switches that control the air. It is located.

Claims

8 REQUESTS 1. This is a plate kunefe machine, and its features are: - a kadayıf pot containing the kadayıf used in making künefe (1), - In making künefe, the first 5 layers of kadayıf are weighed and placed on the plate. The first layer of kadayıf, which forms the bottom layer to be placed next. The first floor kunefe exit (2), which is the mouth from which it comes out of the cauldron (1), - the last step in making künefe is to weigh the kadayıf and place it on the plate. The second layer of kadayıf, which forms the top layer to be placed next. The second floor kunefe exit (3), which is the mouth from which it comes out of the cauldron (1), 10 - In making künefe, the bottom layer is the first layer to be placed on the plate. the first layer of kadayıf is placed on the plate in the predetermined weight. The first weighing pan (4) which measures the gram weight of the kadayıf with the first load cell (6), - the top layer that will be placed last on the plate when making künefe. The second layer of kadayıf, formed by placing the predetermined weight of the first layer on the plate, is 15. second layer weighing pan which measures the gram weight of the kadayıf with the second load cell (7) (5), - the first layer of kadayıf, after being weighed, is transferred to the plate using the first layer that it is filled with. filling pan (8), - the second layer of kadayıf, after being weighed, is transferred to the plate using the second 20-centimeter filling inside. filling pan (9), - ensuring that the kadayif, located in the first filling pan (8), is transferred to the plate. first transfer pipe (10), - ensuring that the kadayif located in the second filling pan (9) is transferred to the plate second transfer pipe (11), 25 - for greasing plates, it contains oil, and the oil contained within oil reservoir (12) to which the oil is transferred by pump to plate lubrication nozzle (13), - by spraying the oil pumped from the oil reservoir (12) onto the surface of the plate, the plate plate lubrication nozzle (13) that provides lubrication, - Take the plate from the plate holder on the turntable (20) on the corresponding 30 plate piston (14) that pushes to place the plate into the plate compartment, 9 - ensures the first layer of kadayıf in the plate is pressed and compacted. first press (15), - a cheese container with cheese inside and the first layer of pressed kadayıf in order to place a predetermined amount of cheese on it, on it 5 machines cut cheese from the cheese container according to a predetermined weight. Cheese cutting station which also has a cheese press (16), - the second layer of shredded phyllo dough in the plate is pressed onto the cheese. second press (17) which compresses the kunefe and turns it into the final product, - lower piston which lifts the plate of kunefe coming out of the second press (17), lower The plate of kunefe, which is lifted up by the piston, is sent out over the turntable (20) 10 Pusher lever that removes plates (18), - Controls of the kunefe machine, plate removal, cheese cutting, first press (15), compression with second press (17), plate removal the kunefe machine that enables the operations to be carried out Touch control panel that allows individual selection of operations 15 (19), - power supply to the kunefe machine, turntable (20) predetermined an electronic motor that moves and stops at time intervals, - The kunefe rotates around its own axis using the power provided by the motor. turntable (20) which enables the preparation, 20 - kadayıf pot (1), first layer künefe exit (2), second layer künefe exit (3), first layer weighing bag (4), second layer weighing bag (5), first load cell (6), second load cell (7), first loading pan (8), second loading pan (9), first pipe (10), second pipe (11), oil reservoir (12), plate lubrication nozzle (13), plate piston (14), first press (15), cheese cutting station (16), second press 25 (17), pusher arm (18), control panel (19), turntable (20) and motor on it It contains the main body (21).

2. This is a plate kunefe machine that conforms to Request 1, and its feature is; air control inside. at least one panel located within the main body containing relays and switches It includes. 30 3. A plate kunefe machine conforming to Request 1, with the following features: cutting and pressing. at least one valve and at least one filter for air intake to help perform its operations and it must contain at least one pressure gauge.

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