SENSOR PORT GROUP FOR METALLURGICAL FURNACES
The sensor port group with a housing system and actuator mechanism addresses the challenge of safely monitoring metallurgical furnace conditions by protecting sensors from extreme temperatures and slag, ensuring continuous operation and efficient data collection for improved process control.
Patent Information
- Application Number
- TR202617609
- Authority / Receiving Office
- TR · TR
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-04-11
- Filing Date
- 2025-01-28
- Publication Date
- 2026-10-21
AI Technical Summary
Existing metallurgical furnaces face challenges in safely and efficiently monitoring process conditions without disrupting the operation, as traditional sensor installation methods expose sensors to extreme heat and harsh environments, requiring manual access and risking process alteration.
A sensor port group with a housing system and actuator mechanism allows sensors to be safely installed on the furnace wall, enabling remote condition monitoring through pipes and actuators that protect sensors from extreme temperatures and slag, allowing safe and remote condition monitoring through pipes and actuators that protect sensors from the extreme temperatures and slag, allowing sensors to be installed and retracted safely, ensuring continuous operation.
Enables continuous, safe, and efficient monitoring of metallurgical furnace conditions, reducing the need for manual intervention and maintaining process integrity by protecting sensors from extreme temperatures and slag, facilitating real-time data collection for improved process control.
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Abstract
Description
1 TARIFF SENSOR PORT GROUP FOR METALLURGICAL FURNACES THE FRAMEWORK OF THE TARIFF Scope of the Specification The applications of the current specification generally apply to a metallurgical furnace, and in particular, side 5. It relates to a metallurgical furnace that has a sensor port arranged on the wall. Description of the Relevant Technique Metallurgical furnaces (e.g., electric arc furnaces (EAF), ladle metallurgical furnaces (LMF), and Electric arc furnaces (and similar appliances) are used in the processing of molten metal materials. The metal loaded into the furnace is heated by an electric arc obtained from a graphite electrode and / or 10 It heats by means of one or more oxygen-fueled burners. Both charged metal The electric current generated by the electrode passing through the material is obtained from the The heating obtained from oxygen fuel burners is a melt of metallic material. It forms the metal bath. Melting of metal material also produces slag (a stony waste). (material) also constitutes. 15 Addition of deoxidizers, slag formers, and small amounts of alloying agents. When the mixing effect of the melt tapping stream is utilized for this purpose, The simplest form of the steel processing process occurs in metallurgical furnaces. This The ingredients are either placed in the crucible before the melt pouring process, or during the melt pouring process. It is injected into the current. In an LMF, control over the steel temperature is achieved by arc 20 through electrodes for heating and the crucible functioning as a furnace shell This can be achieved through argon gas and / or other means. To obtain better heat transfer, argon gas and / or... Electromagnetic interference (LMF) is applied. Most LMFs have strong interference at the interference station. inducing an exothermic chemical reaction (for example, by feeding aluminum and (by injecting oxygen) the temperature of the steel is increased by 4 degrees Celsius to 25 degrees per minute. It can raise the temperature by approximately 6 degrees Celsius per minute. To achieve better and more consistent efficiency, the temperature and gases must be controlled during the process. An understanding of the process conditions and also the furnace conditions is desirable. 2 Sensors can be used to determine the condition of a sensor. The intense heat and harsh environment to which it was exposed caused the sensor to be made of molten material and This makes it necessary to protect the material from heat. Traditionally, the process In order to install a sensor that will take measurements of the conditions, the ceiling It can be removed or a hatch in the ceiling can be opened. On the other hand, the melt 5 Exposing the material to cool air alters the process conditions. Furthermore, opening the ceiling or the hatch in the ceiling takes time and requires staff to access the oven. using security measures that may require removal from the vicinity It makes it mandatory. Therefore, it is aimed at sensing the process conditions in the furnace and the process is 10 There is a need for an improved method that does not disrupt or hinder progress. It is located. SUMMARY In one example, it refers to a metallurgical furnace and the internal volume of that metallurgical furnace. A device is described that has a group of sensor ports for sensing. 15 The sensor port group has a sensor housing. A first group of pipes connects to the sensor housing. It has a first end connected and a second end. The sensor port group has a third end. It features a second group of pipes with one end and a fourth end. The first group the second end of the pipe, the second group of pipes between the third and fourth ends It is connected. The second group of pipes has a first inner diameter of 20 belonging to the first group of pipes. It has a second inner diameter to which the style is connected. An actuator (movement transmitter) housing, the second group It is connected to the fourth end of the tube. The actuator housing connects to the fourth end. from a first location between the two points, a second exit is involved from the third end. It is connected to a piston that can move to the correct position. In one example, a metallurgical furnace has a roof and an annular body. The roof is 25 It is arranged on the ring-shaped body and the said ceiling and the said The ring-shaped body defines an internal volume intended for processing the molten material. The ring-shaped body has a side wall. The side wall contains a group of arranged parts. It has a cover plate that allows access to the opening. The side wall exposes the interior volume. It has a heated plate. The cover plate is 30° relative to the heated plate to form an internal volume. They are arranged intermittently. The hot plate, within the hot plate in question... 3 It has a regulated sensor aperture. A group of sensor ports connects to the sensor aperture. It is connected. The sensor port group has a sensor socket. The sensor port group, The first group of pipes has a first end connected to the sensor housing and a second end connected to it. It provides and here, the first group of pipes has a first inner diameter. The sensor port group, It features a second group of pipes with a third and a fourth end. The first 5 the second end of the group pipe, between the third and fourth ends to the second group pipe It is connected. The third end of the second group of pipes is connected to the sensor opening in the hot plate. It is connected. The second group of pipes has a connection to the first group of pipes via a junction with the first inner diameter. It has a second inner diameter connected in a fluid-type manner in place. An actuator housing, second group It is connected to the fourth end of the pipe. The actuator housing is 10 within the second inner diameter. organized and from a first position between the fourth end and the junction, the second group a second exit from the third end of the pipe into the inner volume It is connected to a piston that can move to the correct position. In yet another example, a sensor is used to operate a metallurgical furnace. The method is being disclosed. The method involves placing the molten material into a metallurgical furnace. It begins with loading into the internal volume. Through a hole in one side wall of the metallurgical furnace. a cleaning group arranged largely in alignment, starting from a first pipe and is extended through a hole in the side wall of the metallurgical furnace. The cleaning unit, It is retracted back into the hole beyond a second pipe. A sensor, from the second pipe... 20 It is extended correctly. The sensor detects a condition of the metallurgical furnace. The sensor, It is drawn out of the furnace and back into the second tube. BRIEF DESCRIPTION OF THE DRAWINGS A detailed understanding of the aforementioned features of the current specification In order to ensure this, a more specific 25 regarding the specification briefly summarized above is needed. The explanation is presented with reference to applications, some of which are shown in the attached illustrations. It is possible. On the other hand, the attached drawings only represent typical applications of the specification. that it has demonstrated and therefore, the specification permits other equally effective applications. because of what it could give, these practices limit the scope of the specification. It should be noted that no evaluation should be made. 30 Figure 1 shows a side view of a ladle metallurgical furnace (LMF). 4 Figure 2 shows a side view of a metallurgical electric arc furnace (EAF). Figure 3 shows a sensor port suitable for LMF or EAF as disclosed in Figure 1 or 2. It shows a cross-section of a representative spray-cooled sidewall belonging to a group. Figure 4 shows the sensor port assembly for the representative spray-cooled side wall in Figure 3. It presents a top-down perspective view. 5 Figure 5 shows a method for operating a sensor in a metallurgical furnace. It shows. Figures 6A-6D show the sensors located at various positions during the operation of the method described in Figure 5. It shows the port group. DETAILED EXPLANATION 10 The present invention describes a side wall with an arranged group of sensor ports. an electric arc metallurgical furnace or ladle metallurgical furnace (LMF) configured together It is directed towards another furnace, such as a camera, temperature sensor, gas sensor, optical sensor, or A sensor, like any other sensor, is organized in a sensor port group. Sensor port 15 It is configured in this way. In addition, the sensor port group operates in the metallurgical furnace. The sensor is placed inside the metallurgical furnace to detect movement while in this state. to clear slag or other obstructions from the port to allow access and the sensor in question should be safely removed when not in use and... The subject is to allow protection from the internal volume of the metallurgical furnace. 20 It is being designed. Figure 1 shows a metallurgical crucible with a ceiling (150) arranged on a body (110). It presents a side view of the furnace (LMF). LMF (100) contains scrap and It is suitable for melting other metals and operates at temperatures ranging from approximately 1000 degrees to 1250 degrees Celsius. It can have temperatures exceeding Celsius. LMF (100), roof (150) and fuselage 25 (110) to protect against these high temperatures and thus from damage such as structural melting, from the compromise of sealing elements or valves and / or structural spray to ensure that the yield strength of the components is not exceeded. It can use a refrigerated system or another cooling system. LMF (100), In order to move the LMF (100) from one place to another, the rails or It can be arranged on another transport mechanism. For example, LMF (100), supplying the molten material to a location where a secondary process, such as casting, is carried out. It can be moved along the rails for this purpose. The body (110) has a spray-cooled side wall (180). Side wall (180) and / or 5 The ceiling (150) can be cooled by spraying or by another method. It can be cooled. The side wall (180) is ring-shaped and on which one can move It is structured in a way that will support the ceiling (150) arranged in the manner of LMF. (100) is an interior space (190), surrounded by the ceiling (150) and the side wall (180). The material to be melted in the internal volume (190), LMF (100), i.e. metal, scrap 10 It can be loaded or charged with metal or other fusible materials. An injection port (130) runs from inside the body (110) into the interior volume (190). It is located. The injection port (130) is arranged in the internal volume (190) of the LMF (100). by injecting a fluid such as argon gas into the molten material It is being structured. 15 The ceiling (150) can have a circular shape when viewed from above. Ceiling (150); a feed eye (140), a powder injection device (170) and a central opening (120) may have one or more of them. The feeding eye (140), in the internal volume (190) is structured to feed additives to the material. Powder The injection device (170) also adds 20 material to the internal volume (190) in a similar manner. It is structured in a way that will nourish the substances. The central opening (120) can be created within the ceiling (150). Central opening (120) inside the electrodes (122), from a position above the ceiling (150) to the interior volume (190) It extends into the interior. During the operation of the LMF (100), in the interior volume (190) 25 electrodes (122) through the central aperture (120) into the internal volume (190) of the LMF (100). It is being downloaded correctly. The ceiling (150) also produces the internal volume (190) of the LMF (100) during operation. an exhaust port (160) to allow the smoke to be removed 6 It can include. The exhaust port (160) conventionally contains the gas inside the internal volume (190) and It extends into the interior of the said volume (190) to evacuate the fumes. Figure 2 shows a side view of a metallurgical electric arc furnace (EAF) (200). It offers. The EAF (200) has a fuselage (202) and a roof (220). The roof (220), It is supported on a side wall (210) belonging to the body (202). Roof (220) and / or 5 The side wall (210) can be cooled by spray or by using another technique. It can be cooled. The body (202) can generally be cylindrical or elliptical. It can have a base. The body (202) additionally, the body in question (202) a riser extending outwards from the main cylindrical part, towards the tap side (204) can also include. The riser (204) has an upper side wall (212) (10 of the other side wall). (210) can be considered as part of it) and includes a cover (213). The body (202), including the riser (204), is lined with refractory brick (208). It has a hearth (206). The side wall (210) and the upper side wall (212) are above the hearth (206). It is arranged. The side wall (210) has an upper flange (214) and a lower flange (215). The roof (220) can move on the upper flange (214) of the side wall (210) 15 It is arranged. The lower flange (215) of the side wall (210) is on the furnace (206). It is designed to be removable. In some examples, a spray is used to control the temperature of the side wall (210). A cooling system (221) is used. Spray cooling system (221), side wall (210) an inlet cooling port for supplying coolant into (217) and spent 20 to a drain port (219) for draining the coolant from the side wall (210) has. The side wall (210) of the fuselage (202) generally constitutes an internal volume (216) of the EAF (200) It surrounds. The furnace of EAF (200) (206) is used to produce molten material (218). The metal, scrap metal, or other fusible materials to be melted inside must have an internal volume of 25 (216) can be loaded or charged. EAF (200), including the fuselage (202) and roof (220), said EAF (200) It can be rotated along a tilting axis around which it can be tilted (placed on its side). It is a characteristic of the slag during a single-batch melting process, sometimes referred to as a "temperature". To remove it, 30 slag caps in the first direction around the EAF (200) tilting axis. 7 (Not shown in the figure) a straight line can be bent more than once. Similarly, a single during a batch melting process, a final step toward taking the molten material (218) including the expedition, a flow in a second direction around the tilt axis of EAF (200). He can lean towards the tap more than once. Ceiling lifting elements (224) can be fitted to one end of the ceiling (220). Ceiling 5 Lifting elements (224) chains, cables, protruding supports or ceiling (220) Other suitable mechanisms for support may include a ceiling. Lifting elements (224), one or more mast arms at the second end (226) It can be attached. The mast arms (226) extend horizontally and from a mast support (228) spreads outwards. The pole support (228) is supported by a pole upright (230) 10 It can be supported. Pole support (228) around the pole upright (230). It can rotate. Alternatively, the ceiling lifting elements (224) can be moved. For this purpose, the pole strut (230) can rotate together with the pole support (228). Again, other In the examples, overhead ceiling lifting elements (224) are used to move the ceiling (220). It can be supported as follows. In one application, the ceiling (220) is 15 away from the side wall (210). It is configured to swing or rise correctly. For material loading. The internal volume of the EAF (200) (216) is exposed through the upper flange (214) of the side wall (210). In order to remove it, the ceiling (220) is raised away from the side wall (210). The ceiling (220) can be circular in shape. There is a central opening (234) in the ceiling (220) It can be created. The electrodes (236) are placed inside the central opening (234), 20 of the ceiling (220). It extends from a position above into the interior volume (216). EAF (200) During the operation, an electric arc was produced which would melt the molten material (218). In order to provide heat, electrodes (236) are placed inside the central aperture (234) of the EAF. (200) interior volume (216) is lowered inwards. Ceiling (220) also during operation Allowing the removal of smoke produced within the internal volume (216) of the EAF (200) 25 It may also include an exhaust port. Metallurgical furnaces, namely EAF (200) and LMF (100), are used for processing molten metal material. It is used for this purpose. During the process, metallurgical furnaces are used to achieve a desired result. It is based on recipes for producing the material that meets the formulation requirements. For example, a prescription might state that gases must be heated to high temperatures for 30 minutes to meet a specification. or may require the injection of materials. The metallurgical furnace is in operation. In this situation, the perception of the processes and conditions of the metallurgical furnace in question emerges. 8 It helps to ensure that the output material is as specified beforehand. A sensor designed to detect conditions and processes in a metallurgical furnace, The sensor is installed in the metallurgical furnace. The sensor is used for reviewing the furnace. a camera, a thermocouple, a laser, or another device used at a distance to detect the furnace temperature These can be in the form of measuring devices and / or other suitable sensors. A sensor can have 5 to allow it to operate within the internal volume of the metallurgical furnace (100 / 200) a arranged on the side wall and / or ceiling of the metallurgical furnace (100 / 200) in question The sensor port group (112) is disclosed. In Figure 1, the sensor port group (112) of the LMF is shown. (100) is shown arranged in the ceiling (150) and side wall (180). In Figure 2, the sensor port group (112), the ceiling (220) and side wall (210) of the EAF (200) 10 It is shown in an organized manner. Figure 3 shows the LMF (100) or EAF (200) disclosed in Figure 1 or 2, containing a sensor. any of the ceilings and / or side walls in which the port group (112) is located a partial section of a representative wall section (310) which can form a part of it It shows. A representative wall section (310), both shown in cross-section, a hot 15 It includes a hot plate (330) and a cover plate (340). Hot plate (330), cover in a relationship in which there is an intermittent arrangement on the plate (340) They are connected. The hot plate (330) and the cover plate (340) form a side wall. When structured, it forms a ring shape, an oval which constitutes the representative wall section (310). It has a circular or round shape. Hot plate (330) and cover plate (340), a 20 When structured as a ceiling, it forms a conical section representing the wall section (310). It can have the form. The representative wall section (310) has an interior volume (302), hot It is defined between plate (330) and cover plate (340). The cover plate (340) is manufactured from steel or other suitable material. Cover Plate (340) has an outer surface (345) and an inner surface (346). The outer surface (345) is LMF 25 (100) or looks at the external environment where EAF (200) is used. The inner surface (346) is representative. The interior volume of the wall section (310) (302) is open and the cover plate (340) He is looking. Hot plate (330) is manufactured from steel or other suitable material. Hot plate (330) has an inner surface (331) and an outer surface (333). Hot plate (330) has a top 30 It has a surface (335) and a lower surface (337). During the study, the upper surface (335) is lower It is oriented above the surface (337). The inner surface (331) is the inner volume in the EAF (200). 9 (216) or looks at the interior volume (190) in LMF (100). The exterior surface (333), representative wall The interior volume of section (310) is open to (302) and the cover plate (340) He is looking. Optional spray cooling system (380), in the interior volume of the representative wall section (310) (302) is arranged between the cover plate (340) and the hot plate (330). Spray 5 The refrigerated system (380) has a main pipe (382) and a number of nozzles (384). A number of The mouthpiece (384) is connected to the main pipe (382). A liquid such as water passes through the main pipe (382). the liquid is delivered to the mouthpieces (384) and thus the liquid in question is delivered to the mouthpieces (384) By means of spraying onto the outer surface (333) of the hot plate (330). The liquid is metallurgical 10 in order to prevent damage to the representative wall section (310). It is used to cool the hot plate (330) during the operation of the furnace. A series of slag catchers (304) can be attached to the inner surface (331) of the hot plate (330). Slag catchers (304), from the inner surface of the hot plate (330) (331) to the inner volume of the metallurgical furnace (190 / 216) extends into it. Slag catchers (304), in the metallurgical furnace 15 designed to capture the slag produced by a batch melting process It is structured. During the work, slag catchers (304) are placed on the hot plate (330). It promotes slag formation. Sensor port group (400) to one end (451), one end (452) and one end (453) It has a sensor port group (400) arranged in a sensor socket at the third end (453). (412) and has an actuator housing (422) arranged at the second end (452). Sensor housing 20 (412) is connected to a first group of pipes (410). The actuator housing (422) is connected to a second group of pipes. It is connected to the group tube (420). The second group tube (420) is connected to the actuator housing. It extends towards the first end (451) of the sensor port group (400). First group pipe (410) is connected to the second group of pipes (420) at a junction (430). place (430), at the end of the first group pipe (410) and before the first end (451) second group 25 It is arranged along the pipe (420). The first group of pipes (410) has a hollow structure. It has. The second group of pipes (420) also has a hollow structure. The second group of pipes (420) a second empty inner part belonging to the first group pipe (410) at the junction (430) It is directly accessible by the empty inner part. In this way, at the junction (430) An element leaving the first group pipe (410) can enter the second group pipe (420). 30 The hot plate (330) has a sensor opening (332). The sensor opening (332) is located on the inner surface. (331) extends towards the outer surface (333). The sensor aperture (332) is inside the EAF (200). The sensor port is open to the volume (216) or to the internal volume (190) in the LMF (100). The first end (451) of the group (400) extends through the sensor aperture (332). In one example, second group pipe (420) of sensor port group (400), hot 5 in sensor opening (332) It is sealed to the plate (330). In this way, a sensor detects the sensor on the hot plate (330). It is able to leave the second group pipe (420) through the opening (332) and LMF (100) or It can fit into the internal volume (190 / 216) of the EAF (200). The first group pipe (410) and the second group pipe (420) are at least partially represented by the wall. 10 between cover plate (302) and hot plate (340) in the interior volume of section (310). is arranged. Optionally, first group pipe (410) and second group pipe (420), optional spray-cooled (302) in the interior volume of the representative wall section (310). The system (380) is open to coolant sprayed by it. Cover plate (340) has a group opening (347). Group opening (347) is from the outer surface. (345) and extends from the inner surface (346). Sensor port group (400), group opening (347) 15 via the interior volume (302) to the outside and outside where LMF (100) or EAF (200) is used. It extends towards the environment. In one example, both the actuator housing (422) and the sensor Its nest (412) is located outside the representative wall section (310) and in the outside environment is accessible. For example, the sensor when LMF (100) or EAF (200) is operational. A sensor can be placed in its housing (412). 20 Figure 4 shows the sensor port group (400) for the representative wall section (310) in Figure 3. It presents a top perspective view. The second group of pipes (420), carbon It can be made of steel or another material suitable for the temperature. Similarly The first group of pipes (410) are also made of carbon steel or other suitable material for the temperature. It can be made of material. The second group pipe (420) is 25 times larger than the first group pipe. (410) can have a larger diameter. Alternatively, the second group pipe (420), It can have the same diameter as the first group pipe (410). The second group of pipes (420) has a nominal diameter of approximately 2.5 inches to approximately 3.5 inches. The second group of pipes (420) can be a type 40 pipe with a size of approximately It can have an outer diameter between 2,875 inches and approximately 4,000 inches. The second group is 30. 11 pipe (420) has a groove (432) between approximately 2,500 inches and approximately 3,625 inches, that is, inside It can have an anchor. The first group of pipes (410) has a nominal diameter of approximately 1.0 inch to approximately 2.0 inch. The size of the tariff can be a type 80 pipe. The first group pipe (410) is approximately It can have an outer diameter between 1.315 inches and approximately 2.375 inches. Group 1 5 pipe (410) has an inner diameter of approximately 0.800 inches to approximately 2.000 inches It is possible. A sensor head (484) from the first group pipe (410) to the second group pipe (420) In order to allow passage into it, the second group pipe (420) was passed through the first group pipe. (410) is arranged on a larger scale. In one example, the second group of pipes (420) is approximately 10 A steel with a nominal size of approximately 3.0 inches and an inner diameter of 3.06 inches. Tariff 40 type pipe. In one example, first group pipe (410) has an internal diameter of approximately 1.278 inches. a type 80 steel tariff with a nominal size of approximately 1.25 inches including diameter It is a pipe. The actuator housing (422) contains an actuator (490). The actuator (490) has a cleaning 15 It is connected to group (495). Actuator (490) is a linear actuator, a stepper motor, a hydraulic cylinder, a pneumatic cylinder or suitable for providing linear motion It can be in the form of any other device. The cleaning group (495) is a connection. It has a connecting rod (496) and a piston (498). The piston (498) is in the groove of the second group tube (420). (432) is sized to fit inside. For example, piston (498), second group 20 having an outer diameter smaller than the inner diameter of the groove (432) of the pipe (420). It is possible. The actuator (490) can move the piston (498) to a distant position (493), and an intermediate position. (492) and a series of locations including a nearby location (491) will move between them. It is configured. When piston (498) is in the intermediate position (492), the piston (498) in question The sensor port group (400) is arranged at the first end (451). Piston (498) intermediate 25 in position (492), it will be largely flush with the inner surface of the hot plate (330) (331). and is thus configured to close the sensor opening (332). Piston (498) in a remote location (493), will discharge the slag from the sensor opening (332) on the hot plate (330). It is structured in this way. Piston (498) is in close position (491), first group pipe. (410) is configured to open into the sensor opening (332) on the hot plate (330). 30 12 In one example, the actuator (490) is in the form of a hydraulic cylinder. The actuator (490) drives the piston (498) by moving it, it will push the slag past the sensor opening (332) on the hot plate (330). It is structured in this way. The actuator (490) removes the slag from the hot plate (330). It is sized to have sufficient force to remove it. The slag, containing It is a structure formed by the combination (amalgamation) of components, with the weakest material being 5 There may be voltage concentrations at which it is connected to others, and SiO2 is the main It is the weakest of the components. As the temperature of a material increases, its ultimate strength decreases. It is decreasing. In order to determine the material strength at various temperatures, The ultimate resistance of the materials to temperature is presented in tabular form and graphed. It has been passed through. The force and pressure needed to remove the slag from the wall is 10 Determining the force required by the actuator (490) sized to provide In order to be able to extrapolate different ultimate strengths for specific temperatures, It has been (i.e., subjected to external evaluation). Removing slag from the furnace wall. sufficient actuator (490) calculated pressure is an upper limit of approximately 4500 psi. It has been determined that it has a limit. The slag was detached from the sensor opening and 15 removal and allowing the sensor head (484) to see the internal volume of the metallurgical furnace. In order to recognize it, the actuator (490) can raise the piston (498) to approximately 4500 psi. This leads to the application of force. The actuator then heats the piston (498) again. aligning it with the plate (330) and thus ensuring that no slag enters the second group of pipes (420). It is ensured that no / only a very small amount of slag can enter. 20 The sensor housing (412) has a sensor (480). The sensor (480) is connected to a push rod (482). It may be equipped with a sensor head (484) at one end of the push rod (482). It is arranged and connected to the sensor (480) at the other end of the push rod (482). The push rod (482) can move in the first group tube (410). It is arranged. Push rod (482) 25 from the first group pipe of the sensor head (484). (410) moving from the second group pipe (420) and sensor opening (332) will allow it to advance through and reach the internal volume (190 / 216) of the metallurgical furnace. It is structured in this way. In one example, the sensor (480) is a camera. The camera is in the form of a visible light camera. It is possible. In another example, the sensor (480) is an IR camera. In yet another example, 30 a temperature sensor such as a thermocouple or other temperature sensing device (480) The sensor head (484) detects a measurement indicating a condition in the oven. In one example, the sensor head (484) refers to an internal operating temperature of the metallurgical furnace. 13 It can detect when the oven is in operation. In another example, the sensor head (484) Among other things, the presence of slag, the condition of refractory bricks, and the electrodes are particularly important. an internal condition of the metallurgical furnace, such as the condition of the side wall and / or ceiling It can detect smoke visually. In another example, the sensor head (484) detects smoke or it can be used to detect the presence of other gases. 5 Sensor port group (400), sensor head (484) belonging to sensor (480), metallurgical furnace inside the metallurgical furnace in question while it was operational with its roof closed It allows for its extension. The sensor head (484) is closed off from the metallurgical furnace ceiling. can be placed inside the metallurgical furnace while it is in working condition its capability, personnel from the area around the metallurgical furnace in question 10 Safe detection of arcing without removal and the electrode a number of benefits including the possibility of safe examination It provides. The sensor (480) detects the need for preventive maintenance and returns a broken electrode. It can be used to reduce the need for recovery. The sensor (480) can be used to reduce the need for recovery of materials. In order to improve quality, process conditions can be easily modified. It is possible to determine whether this is still possible during the production phase. Data collected from the sensor (480) for the purpose of improving future production batches. It can be recorded and analyzed. In addition to the sensor port group (400), 20 sensors (480) are connected to the metallurgical furnace while it is in operation. belonging to the sensor head (484) inside the first group pipe of the said metallurgical furnace (410) is structured to retract back into it. Push rod (482), sensor head (484) inside the metallurgical furnace, inside the second group of pipes (420) and is structured to retract into the first group pipe (410). In addition, the actuator (490) carries the piston (498) through the second group of tubes (420) to the first 25 will transmit beyond the group pipe (410) and through the sensor opening (332) on the hot plate (330) It is structured in such a way as to bring it into alignment. In this way, the piston (498) sensor port group (400) and especially sensor head (484) from slag or metallurgical furnace It protects against damage caused by other environmental conditions within (100 / 200). Figure 5 shows a method for operating a sensor in a metallurgical furnace (500) 30 Figures 6A-6D show various during the operation of the method (500) in Figure 5. 14 It shows the sensor port group located in the locations. Method (500) with operation 510. The process begins at this stage, where the material to be melted is placed inside a metallurgical furnace. is being loaded. The material is being melted and brought into a molten state. electrodes, gas burners or other techniques for heating the material It is used. Obtaining a molten material suitable for the production of a specified alloy. 5 In order to achieve this, a recipe is followed for mixing specific quantities and types of materials. This can be done. During the process, the furnace may be tilted or the molten material may expand its internal volume. It can make contact with a hot plate belonging to the surrounding side wall in another way. Slag is a byproduct of smelting ores and recycled metals. It is a byproduct. Slag of varying thicknesses forms on the hot plate, and the aforementioned 10 It can protect the hot plate against high furnace temperatures. Furnace operation. during this process, safety and proper recipe requirements are ensured while the molten material is being formed. In order to ensure that it is being monitored, it is desirable to perceive the conditions of the bakery. That's the situation. In process 520, a piston belonging to a cleaning group passes through a hole in the side wall of the furnace 15 From a largely aligned position (as shown in Figure 2A), sideways It extends through the hole in the wall and into the interior of the furnace (Figure 6B). (as shown). The cleaning assembly includes a clamping arm and a piston. A connecting rod is attached to an actuator in such a way that it can move. For example, The clamping arm can be connected to a pneumatic cylinder at one end. The clamping arm has 20 at the other end. It is securely attached to a small piston. The small piston is in contact with the outer surface of the hot plate. It is aligned. The piston, from its position aligned with the hot plate, is metallurgical. The heat is generated by moving the heat inwards towards the interior of the furnace. During the operation of the furnace, the heat... Slag forms along the outer surface of the plate and on the hole covered by the piston. Moving the piston inwards into the interior volume dislodges the slag and removes the aforementioned 25 It ensures that the slag is conveyed away from the hole. In process 530, the cleaning group moves back into the hole beyond a second pipe. is being drawn (as shown in Figure 2C). The second pipe draws fluid into the groove of the first pipe. It has a groove that connects in this style. An opening extending from the second pipe into the first pipe, It is located between the piston and the hole in the hot plate. The piston of the cleaning group is 30 the withdrawal, from the second pipe, the hole in the hot plate which has now been cleaned of slag. It provides access to the inside and from there to the interior of the oven. In Process 540, as shown in Figure 6D, a sensor is positioned outwards and sideways from the second pipe. It is extended into the first pipe, near the hole in the wall. This In this position, the sensor detects the conditions inside the oven's interior. Optionally, As shown in Figure 6D, the sensor extends outwards from the hole and into the interior volume of the furnace. It is extended. A sensor head is moved into the reservoir environment. 5 For this purpose, the sensor is connected to an actuator. In one example, the sensor is connected to a visible light. It is a camera. In another example, the sensor is an IR camera. In yet another example, the sensor It is in the form of a thermocouple or another heat sensing device. In process 550, the sensor detects a condition in the furnace. In one example, the sensor is used in metallurgical processes. While the oven is in operation, the internal operating temperature of the oven in question is 10 It can detect things like the presence of slag and the condition of bricks. In another example, the sensor can detect these things. It is able to visually perceive the internal conditions of a metallurgical furnace. In another example... The sensor is used to detect the presence of smoke or other gases. It is available for use. In process 560, the sensor travels the entire distance from the furnace outwards and into the second tube, 15 It is being retracted. This process positions the sensor head away from the first pipe. In order to protect the sensor after it leaves the hot interior volume of the metallurgical furnace, The second pipe is cooled using a spray cooling process to reduce the temperature. It can be cooled. In operation 570, the cleaning assembly is moved 20 degrees towards the position where it is aligned with the hole again. It extends. The piston is positioned flush with the outer surface of the hot plate. By moving it, the slag or molten material is directed into the first pipe or spray-cooled side pipe. This prevents entry into the interior volume of the wall. In one example, a metallurgical furnace is in operation. In this situation, a sensor is removed from the sensor group and replaced with a different sensor. It is being replaced. Different sensors can be of the same type. Alternatively, different sensors 25 It can be of a different type and different processes are used to obtain working or furnace data. It can be repeated. The above explanations are intended for the application of the current specification, however, Other and additional applications without going beyond the basic scope of the specification It is also possible to design it, and the scope of the specification includes the following requirements: 30 It is determined.
Claims
16 REQUESTS 1. A group of sensor ports. a sensor housing; It has a first end and a second end connected to the sensor housing, and the first one... a first group pipe having an inner diameter of 5 belonging to the first group of pipes, having a third and a fourth end. the second end, between the aforementioned third end and the aforementioned fourth end it is connected to the second group of pipes at a defined junction, a second group of pipes and arranged in such a way that it can slide in the second group of pipes and with the third end10 between the junction point and the first position defined as the fourth end. capable of moving between a defined location and a second location defined between the junction point. a piston It includes.
2. Sensor port group conforming to Claim 1, and also 15 a connecting rod attached to the piston and connected to the crank arm and moves the piston between the first and second positions. will move linearly and the piston in question to the fourth end beyond that, in a way that will move it outside the second group of pipes. a configured actuator 20 It includes.
3. Sensor port assembly conforming to claim 2, where the actuator delivers 4500 psi to the piston. It can be operated to generate a certain amount of force.
4. Sensor port group conforming to claim 2, where the actuator is a hydraulic cylinder. 17 5. Sensor port group conforming to Claim 1, where the first group pipe, the second group It has an inner diameter smaller than the inner diameter of the pipe.
6. Sensor port assembly conforming to Claim 1, where the second group of pipes is approximately 2.5 inches. It is a Tariff 40 type steel pipe with a nominal size of approximately 3.5 inches.
7. Sensor port group conforming to claim 6, where the first group pipe, the second group 5 less than the nominal size of the steel pipe forming the pipe A tariff of this size is type 80 steel pipe.
8. It is a metallurgical furnace. one side wall; arranged on the side wall, the said ceiling and the said side wall 10 It defines an internal volume for processing the molten material and the said The side wall and at least one of the ceiling in question must have a sensor opening. he included a wall section, a ceiling and connected to the sensor opening and to a sensor housing; 15 having a first end and a second end connected to the sensor housing, and to a first group pipe having a first inner diameter; a first group of pipes having a third and a fourth end the second end belonging to the third end and the fourth end in question at a defined junction between them, the second group in question is 20 connected to the pipe, to a second group of pipes and arranged in such a way that it can slide in the second group of pipes and with the third end between the junction point and the first position defined as the fourth end. movement between a defined second location and the junction point. a piston capable of 25 a group of sensor ports that provide 18 It includes.
9. A metallurgical furnace conforming to Claim 8, and also, a connecting rod attached to the piston and connected to the crank arm and moves the piston between the first and second positions. will move linearly and the piston in question will be at the fourth end 5 beyond that, in a way that will move it outside the second group of pipes. a configured actuator It includes.
10. A metallurgical furnace conforming to claim 9, where the actuator has a pressure of 4500 psi on the piston. It can be operated to generate force. 10 11. Metallurgical furnace conforming to claim 9, where the actuator is a hydraulic cylinder.
12. A metallurgical furnace conforming to Claim 8, where the first group of pipes, the second group... It has an inner diameter smaller than the inner diameter of the pipe.
13. Metallurgical furnace conforming to claim 8, where the second group of pipes is approximately 2.5 inches. It is a type 40 steel pipe with a nominal size of approximately 3.5 inches. 15 14. A metallurgical furnace conforming to claim 13, where the first group of pipes, the second group... less than the nominal size of the steel pipe forming the pipe A tariff of this size is type 80 steel pipe.
15. A metallurgical furnace conforming to claim 8, where the wall section is also a cover plate having a group of openings arranged within it; 20 an internal volume of the cover plate in question, which is open to the interior volume arranged at intervals according to the hot plate in question to form, a hot plate with a sensor opening arranged inside it and 19 arranged in the inner volume of the side wall and both the first group of pipes to spray coolant onto a section of the second group of pipes a configured spray-cooled system It includes.
16. A metallurgical furnace conforming to Claim 8, and also 5 the first group, which is attached in a way that allows it to move to the sensor housing a sensor that can move from the pipe towards the internal volume It includes.
17. A method for operating a sensor in a metallurgical furnace. loading the material to be melted into the internal volume of a metallurgical furnace and the word 10 the subject is the melting of the material; a piston belonging to a cleaning group, starting from the first pipe and metallurgical extending it through a hole in the side wall of the oven; the piston moves back into the hole beyond a second pipe connected to the first pipe withdrawal; 15 a sensor going out of the second pipe and into the first pipe and through the hole extending outwards and inwards towards the interior volume of the oven; the sensor detects a condition in the metallurgical furnace and the sensor retracts out of the furnace and back into the second tube. It includes. 20 18. The method is in accordance with claim 17 and also, the cleaning group should be aligned with the hole in the side wall extension It includes.
19. The method is in accordance with claim 18, where the extension of the piston is also performed; applying a force of approximately 4500 psi to the piston It includes.
20. The method is in accordance with claim 18, whereby the condition of the metallurgical furnace is detected. 5 Moreover, Detecting the conditions of the metallurgical furnace with a camera It includes.
