Material processing methods and material processing systems

Abstract

This invention provides a material processing method and system for processing a raw material. The material processing method includes the following steps: receiving a plurality of component data through a length calculation module; calculating a sheet length based on each cross-sectional view through the length calculation module and generating a plurality of sheet data; receiving the sheet data transmitted by the length calculation module through an integration module and integrating the sheet data to generate integrated data; receiving a raw material data through a calculation module; and receiving the integrated data transmitted by the integration module through the calculation module and generating a first cutting layout data based on the integrated data and the raw material data; wherein the first cutting layout data includes a first arrangement diagram to improve the utilization rate of the raw material.

Claims

1. A material processing method for processing a raw material, the raw material being processed into a plurality of specific sheets; the material processing method comprising the following steps: A. Receiving a plurality of component data through a length calculation module; wherein each component data includes a cross-sectional view and a sheet width; B. Calculating a sheet length based on each cross-sectional view through the length calculation module, and generating a plurality of sheet data; wherein each sheet data includes a sheet length and a sheet width, and each component data and each sheet data includes a material specification, each material specification including color and sheet thickness; C. Receiving the sheet data transmitted by the length calculation module through an integration module, and integrating the sheet data to generate integrated data, wherein the integration module combines sheet data having the same material specification to generate the integrated data; wherein... Each sheet material having the same material specifications is defined as a specific sheet material; the integrated data includes a specific sheet material quantity, a specific sheet material length, and a specific sheet material width for each specific sheet material; wherein the specific sheet material quantity represents the total number of specific sheet materials; D. Receive raw material data through a calculation module; wherein the raw material data includes a raw material width; and E. Receive the integrated data transmitted by the integration module through the calculation module, and generate a first cutting layout data based on the integrated data and the raw material data; wherein the first cutting layout data includes a first arrangement diagram to improve the utilization rate of the raw material, and the first arrangement diagram is a simulation of the arrangement of the specific sheet materials on the raw material.

2. The material processing method as described in claim 1, wherein in step E, the calculation module uses a Transformer model to generate the first cutting and layout data.

3. The material processing method as described in claim 1, wherein, In step E, the calculation module generates a second cutting layout data and an improvement rate based on the integrated data and the raw material data. The second cutting layout data includes a second arrangement diagram to simulate the arrangement of the specific sheets on the raw material. The first cutting layout data includes a first surplus area, which is the area of ​​the raw material in the first arrangement diagram minus the total area of ​​the specific sheets. The second cutting layout data includes a second surplus area, which is the area of ​​the raw material in the second arrangement diagram minus the total area of ​​the specific sheets. The first surplus area is less than the second surplus area. The improvement rate is equal to (1 - the first surplus area / the second surplus area) × 100%.

4. The material processing method as described in claim 3, wherein the first cutting and layout data includes a plurality of first sheet material arrangement data, each of the first sheet material arrangement data including a coordinate of each specific sheet material in the first arrangement layout diagram; wherein the second cutting and layout data includes a plurality of second sheet material arrangement data, each of the second sheet material arrangement data including a coordinate of each specific sheet material in the second arrangement layout diagram.

5. The material processing method as described in claim 1 further includes step E, which is set after step E; in step F, a cutting module receives the first arrangement layout diagram transmitted by the calculation module, and the cutting module adjusts the positions of a plurality of cutters according to the first arrangement layout diagram to cut the raw material.

6. A material processing system for processing a raw material for processing into a plurality of specific sheets; the material processing system comprising: a length calculation module for receiving a plurality of component data; wherein each component data includes a cross-sectional view and a sheet width; the length calculation module calculates a sheet length based on each cross-sectional view and generates a plurality of sheet data, wherein each sheet data includes a sheet length and a sheet width, and each component data and each sheet data includes a material specification, each material specification including color and sheet thickness; an integration module signal-connected to the length calculation module for receiving the sheet data transmitted by the length calculation module; the integration module integrates the sheet data to generate integrated data, wherein the integration module combines sheet data having the same material specification to generate the integrated data; wherein... Each sheet material having the same material specifications is defined as a specific sheet material; the integrated data includes a specific sheet material quantity, a specific sheet material length, and a specific sheet material width for each specific sheet material; wherein the specific sheet material quantity represents the total number of specific sheet materials; and a calculation module, signal-connected to the integrated module, for receiving the integrated data transmitted by the integrated module; the calculation module receives raw material data, wherein the raw material data includes a raw material width; the calculation module generates a first cutting layout data based on the integrated data and the raw material data; wherein the first cutting layout data includes a first arrangement diagram to improve the utilization rate of the raw material, and the first arrangement diagram simulates the arrangement of these specific sheet materials on the raw material.

7. The material processing system as described in claim 6, wherein the calculation module uses a Transformer model to generate the first cutting and layout data.

8. The material processing system as described in claim 6, wherein the calculation module generates a second cutting layout data and an improvement rate based on the integrated data and the raw material data; the second cutting layout data includes a second arrangement diagram for simulating the arrangement of the specific sheets on the raw material; the first cutting layout data includes a first surplus area, the first surplus area being the area of ​​the raw material in the first arrangement diagram minus the total area of ​​the specific sheets; the second cutting layout data includes a second surplus area, the second surplus area being the area of ​​the raw material in the second arrangement diagram minus the total area of ​​the specific sheets; wherein, The area of ​​the first surplus material is smaller than the area of ​​the second surplus material; the formula for calculating the improvement rate is: (1 - area of ​​the first surplus material / area of ​​the second surplus material) × 100%.

9. The material processing system as claimed in claim 8, wherein the first cutting layout data includes a plurality of first sheet arrangement data, each of the first sheet arrangement data including a coordinate of each particular sheet in the first arrangement layout diagram; wherein the second cutting layout data includes a plurality of second sheet arrangement data, each of the second sheet arrangement data including a coordinate of each particular sheet in the second arrangement layout diagram.

10. The material processing system as described in claim 6 further includes a cutting module that is signal-connected to the calculation module and includes a cutting tool; the cutting module receives the first arrangement diagram transmitted by the calculation module and adjusts the position of the cutting tool according to the first arrangement diagram to cut the raw material.

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