A flexible leaf-removing device and an integrated bagging machine for lettuce.
Patent Information
- Application Number
- TW114105264
- Authority / Receiving Office
- TW · TW
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2025-02-08
- Filing Date
- 2025-02-11
- Publication Date
- 2026-08-16
- Estimated Expiration
- 2045-02-10
AI Technical Summary
Lettuce harvesting is labor-intensive and time-consuming due to its growth habits and demanding cultivation requirements, with existing mechanized equipment being inadequate for automated harvesting, defoliation, bundling, and storage.
An all-in-one bagging machine comprising a flexible leaf removal device with a defoliation disc and servo track motor, integrated with a chassis that includes a first-level harvesting and transmission device, a second-level bundling device, and an intelligent storage device, capable of defoliating, harvesting, bundling, and storing lettuce while performing soil turning.
The machine achieves high automation in lettuce harvesting, reducing manpower requirements by self-adjusting to lettuce diameter for efficient leaf removal, bundling, and storage, while maintaining lettuce integrity.
Smart Images

Figure TWG2TA001072270_001 
Figure TWG2TA001072270_002 
Figure TWG2TA001072270_003
Abstract
Description
Technical Field
[0001] The invention relates to a flexible leaf removing device and an all-in-one bagging machine for lettuce. Prior Art
[0002] Lettuce, also known as romaine lettuce, is a variety of the species Lactuca sativa, a one- or two-year-old herbaceous plant that produces fleshy, tender stems. In China, lettuce is cultivated over a vast area, yielding a high annual yield. However, due to its growth habits and demanding cultivation requirements, large-scale cultivation is often employed to increase yields. Harvesting lettuce requires extensive manual labor, including defoliation, harvesting, and finally bundling and loading. This labor-intensive and time-consuming process is a major contributor to the high labor costs associated with harvesting lettuce.
[0003] At present, the mechanized harvesting equipment for lettuce is still in its infancy. In order to solve the automated harvesting process of lettuce, this solution was created. Summary of the Invention
[0004] In order to solve the above-mentioned problems, the present invention provides a flexible leaf removal device and an all-in-one bagging machine for lettuce.
[0005] On the one hand, the present invention provides a flexible defoliation device, comprising a door-shaped frame, a track arranged in the door-shaped frame, a defoliation disc, and a servo track motor, wherein the servo track motor is matched with the track to drive the defoliation disc to realize lifting and lowering movement, the defoliation disc comprises a defoliation disc frame that performs lifting and lowering movement, and a plurality of defoliation tools that are hinged to the lower part of the defoliation disc frame and are evenly distributed in a circle, and the plurality of defoliation tools are formed inwardly gathered by springs, the defoliation disc also comprises a limit frame, and the limit frame can be slidably adjusted relative to the defoliation disc frame to realize the adjustment of the minimum caliber formed by the plurality of defoliation tools, the defoliation tool comprises a tool body and a defoliation blade fixed to the tool body, the inner side of the tool body is formed with a rounded corner, and the defoliation blade is in the shape of a thin sheet.
[0006] On the other hand, the present invention provides an integrated bagging machine for lettuce, comprising a chassis and a flexible leaf removal device, a first-level harvesting and transmission device, a second-level transmission device, a third-level bundling and transmission device, and an intelligent storage device arranged on the chassis in order from front to back; the chassis comprises a bottom frame and tires arranged below the bottom frame, and a power DC motor for driving the tires; the flexible leaf removal device comprises a door-shaped frame fixedly connected to the bottom frame, two guide frames arranged at the front side of the door-shaped frame, a restraining servo arranged at the bottom position of the door-shaped frame, a track arranged in the door-shaped frame, and a power DC motor arranged at the rear side of the door-shaped frame. The defoliating fan comprises a restraining servo having a rotatable restraining lever, and the flexible defoliating device further comprises a defoliating blade disc and a servo track motor, wherein the servo track motor is in cooperation with the track to drive the defoliating blade disc to realize lifting movement; the defoliating blade disc comprises a defoliating blade rack that performs lifting movement, and a plurality of defoliating knives that are hinged to the lower part of the defoliating blade rack and are evenly distributed in a circle, wherein the plurality of defoliating knives are formed to be gathered inwardly by springs, and the defoliating blade disc further comprises a limit frame, which can be slidably adjusted relative to the defoliating blade rack to realize adjustment of the minimum caliber formed by the plurality of defoliating knives.
[0007] Furthermore, the chassis also includes a mounting frame, which forms a shock-absorbing structure with the bottom frame through bearings, shock-absorbing springs, bearings, shock-absorbing frames, and the power DC motor is arranged on the mounting frame and forms a transmission connection with the tire through a coupling and a reduction gear set. The mounting frame is also equipped with a solenoid valve for brake control; the chassis also includes side panels fixedly connected to the bottom frame.
[0008] Furthermore, the limiting frame and the defoliating tool frame are slidingly adjusted by limiting nuts and limiting bolts. The defoliating tool includes a tool body and a defoliating blade fixed to the tool body. The inner side of the tool body is formed with rounded corners, and the defoliating blade is in the shape of a thin sheet.
[0009] Furthermore, the first-level harvesting and transmission device includes a harvesting mechanism and a first-level transmission device. The harvesting mechanism includes a harvesting DC motor installed on a harvesting motor bracket, and a harvesting cutter disc with a transmission connection formed by the harvesting DC motor via gears and gears; the first-level transmission device is arranged as a whole in an inclined manner, and the first-level transmission device includes an inclined first-level transmission upper frame and a first-level transmission lower frame. A synchronous belt and a synchronous pulley for transportation are provided between the first-level transmission upper frame and the first-level transmission lower frame. The first-level transmission upper frame is also provided with a first-level transmission stepper motor, and the first-level transmission stepper motor forms a transmission connection with the synchronous pulley via gears and gears.
[0010] Furthermore, the secondary transmission device includes a secondary transmission upper frame and a secondary transmission lower frame, and a synchronous belt and a synchronous pulley for transportation are provided between the secondary transmission upper frame and the secondary transmission lower frame. The secondary transmission upper frame is also provided with a secondary transmission stepper motor, and the secondary transmission stepper motor forms a transmission connection with the synchronous pulley through gears and gears; the secondary transmission upper frame is tilted thirty degrees backward compared to the primary transmission upper frame, and the two secondary transmission upper frames are opened outward at an angle of sixty degrees.
[0011] Furthermore, the three-stage bundling transmission device includes a three-stage transmission mechanism and a bundling mechanism. The bundling mechanism includes a door-shaped frame, an idler wheel 1 and an idler wheel 2 rotatably arranged on the door-shaped frame, and a rotating frame placed in the door-shaped frame. The rotating frame is provided with a rotatable tape drum, and a chain is provided on the outer side of the rotating frame, and the chain forms a transmission connection with the idler wheel 1 and the idler wheel 2. The door-shaped frame is also provided with a bundling motor bracket, and a bundling stepper motor is installed on the bundling motor bracket. The output end of the bundling stepper motor is connected to the idler wheel 1.
[0012] Furthermore, the bundling mechanism also includes a fixed bracket 1 and a fixed bracket 2 fixedly connected to the door-shaped frame, and a movable bracket is provided between the fixed bracket 1 and the fixed bracket 2. The movable bracket is connected by a screw-driven stepper motor on the fixed bracket 1 via a screw and realizes smooth sliding movement under the guidance of the guide rod. The movable bracket is equipped with a synchronously moving limit shaft and a dual-axis cylinder, and the shaft end of the dual-axis cylinder is provided with a cutting blade.
[0013] Furthermore, the smart storage device includes a frame structure formed by a bottom frame, side panels, and a bottom plate, and an electric piston cylinder. The rear side of the bottom plate is hinged to the bottom frame, and the front side of the bottom frame is provided with a fixed shaft. The electric piston cylinder is connected to the fixed shaft via a bearing. The electric piston rod of the electric piston cylinder is hinged to the bottom plate to realize the lifting function of the bottom plate.
[0014] Furthermore, a soil-turning device is provided at the lower part of the chassis, and the soil-turning device includes a soil-turning DC motor, a soil-turning motor bracket, a coupling, a transmission shaft, a reduction gear box, a support shaft, a bearing, a support shaft, a bearing, a main frame, arm one, arm two, arm three, and a soil-turning shovel.
[0015] Furthermore, the soil-turning motor bracket, the support shaft, the support shaft, and the main frame are all fixedly arranged below the bottom frame, and the soil-turning DC motor is installed on the soil-turning motor bracket and realizes power output in sequence through the coupling, the transmission shaft, and the reduction box, and then the soil-turning action of the soil-turning shovel is realized by the arm one, the arm two, and the arm three.
[0016] The beneficial effects of the present invention relative to the prior art are:
[0017] The present invention provides an all-in-one bagging machine for lettuce, which can sequentially perform the functions of defoliating, harvesting, bundling, and storing the lettuce while also completing soil turning. The machine has a high degree of automation, solving the problem of traditional lettuce harvesting operations requiring a large amount of manpower. Furthermore, multiple defoliating cutters are connected in series by springs, and a flexible defoliating device can self-adjust according to lettuces of different diameters. That is, the flexible defoliating device can self-adjust and quickly peel off the outer leaves of the lettuce without damaging the lettuce. Simple diagram description
[0018]
[0019] [Figure 1] is a three-dimensional diagram of a bagging machine for lettuce.
[0020] [Figure 2] is a schematic diagram of the chassis involved.
[0021] Figure 3 is a schematic diagram of the connection of the tires on the chassis.
[0022] [Figure 4] is a schematic diagram of the flexible defoliation device involved.
[0023] [Figure 5] is a schematic diagram of the leaf removal blade in Figure 4.
[0024] [Figure 6] is a schematic diagram of the primary recovery and transmission device and the secondary transmission device involved.
[0025] FIG7 is a schematic diagram of FIG6 when viewed from above.
[0026] [Figure 8] is a schematic diagram of the three-stage bundle transmission device involved.
[0027] [Figure 9] is a schematic diagram of the bundling mechanism in Figure 8.
[0028] FIG10 is a schematic diagram of FIG9 from another direction.
[0029] [Figure 11] is a schematic diagram of the smart storage device involved.
[0030] [Figure 12] is a schematic diagram of the soil turning device involved.
[0031] [Figure 13] is a partial enlarged view of the soil turning device involved.
[0032] [Figure 14] is a schematic diagram of the defoliation tool involved. Implementation Method
[0033] As shown in FIG1 , an integrated bagging machine for lettuce according to an embodiment of the present invention includes a chassis 7 and a flexible leaf removal device 1, a first-level harvesting and transmission device 2, a second-level transmission device 3, a third-level bundling and transmission device 4, and an intelligent storage device 5, which are sequentially arranged on the chassis 7 from front to back.
[0034] As shown in Figures 2 and 3, the chassis 7 includes a bottom frame a, a tire 711 arranged below the bottom frame a, and a power DC motor 708 for driving the tire 711; the chassis 7 also includes a mounting frame 706, which forms a shock-absorbing structure with the bottom frame a through a bearing 702, a shock-absorbing spring 703, a bearing 704, and a shock-absorbing frame 705. The power DC motor 708 is arranged on the mounting frame 706 and forms a transmission connection with the tire 711 through a coupling 709 and a reduction gear set 710. A solenoid valve 707 for brake control is also installed on the mounting frame 706; the chassis 7 also includes a side plate 701 fixedly connected to the bottom frame a.
[0035] As shown in Figure 4, the flexible defoliation device 1 includes a door-shaped frame b fixedly connected to the bottom frame a, two guide frames 101 arranged on the front side of the door-shaped frame b, a constraint servo 102 arranged at the bottom position of the door-shaped frame b, a track 104 arranged in the door-shaped frame b, and a defoliation fan 107 arranged on the rear side of the door-shaped frame b. The constraint servo 102 has a rotatable constraint lever 103. The flexible defoliation device 1 also includes a defoliation blade 105 and a servo track motor 106. The servo track motor 106 is matched with the track 104 to drive the defoliation blade 105 to achieve lifting movement.
[0036] As shown in FIG5 , the leaf removal blade disc 105 includes a leaf removal blade rack 10501 that performs lifting motion, and a plurality of leaf removal knives 10506 that are evenly distributed on a circumference and hinged to the lower portion of the leaf removal blade rack 10501. The plurality of leaf removal knives 10506 are formed to be inwardly gathered by springs 10505. The leaf removal blade disc 105 also includes a limit frame 10502 that can be slidably adjusted relative to the leaf removal blade rack 10501 to achieve the plurality of leaf removal knives 10506 being moved inwardly. 506; the limiting nut 10503 and the limiting bolt 10504 are used to realize sliding adjustment between the limiting frame 10502 and the defoliating tool frame 10501. The defoliating tool 10506 includes a tool body 105061 and a defoliating blade 105062 fixedly connected to the tool body 105061. The inner side of the tool body 105061 is formed with a rounded corner, and the defoliating blade 105062 is in the shape of a thin sheet (see Figure 14).
[0037] As shown in Figures 6 and 7, the first-level harvesting and transmission device 2 includes a harvesting mechanism 201 and a first-level transmission device 202. The harvesting mechanism 201 includes a harvesting DC motor 20106 installed on a harvesting motor bracket 20105, and a harvesting cutter disc 20101 that is connected to the harvesting DC motor 20106 via gears 20102 and 20103. The first-level transmission device 202 is arranged as a whole in an inclined manner. The first-level transmission device 202 includes an inclined first-level transmission upper frame 20204 and a first-level transmission lower frame 20206. A synchronous belt 2205 and a synchronous pulley 2207 for transportation are provided between the first-level transmission upper frame 20204 and the first-level transmission lower frame 20206. A first-level transmission stepper motor 20201 is also provided on the first-level transmission upper frame 20204. The first-level transmission stepper motor 20201 is connected to the synchronous pulley 20207 via gears 2202 and 20203.
[0038] As shown in Figures 6 and 7, the secondary transmission device 3 includes a secondary transmission upper frame 304 and a secondary transmission lower frame 306. A synchronous belt 305 and a synchronous pulley 308 for transportation are provided between the secondary transmission upper frame 304 and the secondary transmission lower frame 306. A secondary transmission stepper motor 301 is also provided on the secondary transmission upper frame 304. The secondary transmission stepper motor 301 forms a transmission connection with the synchronous pulley 308 through gears 302 and 303. The secondary transmission upper frame 304 is tilted backward by thirty degrees compared to the primary transmission upper frame 20204, and the two secondary transmission upper frames 304 are opened outward at an angle of sixty degrees.
[0039] As shown in Figures 8 to 10, the three-stage bundling transmission device 4 includes a three-stage transmission mechanism 401 and a bundling mechanism 402. The bundling mechanism 402 includes a door-shaped frame c, an idler wheel 1 40201 and an idler wheel 2 40206 rotatably arranged on the door-shaped frame c, and a rotating frame 40205 placed in the door-shaped frame c. A rotatable tape drum is provided on the rotating frame 40205. A chain 40204 is provided on the outer side of the rotating frame 40205 and a transmission connection is formed between the chain 40204 and the idler wheel 1 40201 and the idler wheel 2 40206. A bundling motor bracket 40203 is also provided on the door-shaped frame c. A bundling stepping motor 40202 is installed on the bundling motor bracket 40203. The output end of 0202 is connected to the idler wheel 40201; the bundling mechanism 402 also includes a fixed bracket 40207 and a fixed bracket 40212 fixedly connected to the gate frame c, and a movable bracket 40211 is provided between the fixed bracket 40207 and the fixed bracket 40212. The movable bracket 40211 is driven by the screw stepper motor 40208 on the fixed bracket 40207 via the screw 40209 and realizes smooth sliding movement under the guidance of the guide rod 40210. The movable bracket 40211 is equipped with a synchronously moving limit shaft 40215 and a dual-axis cylinder 40214, and the shaft end of the dual-axis cylinder 40214 is provided with a cutting blade 40213.
[0040] As shown in FIG11 , the smart storage device 5 includes a frame structure formed by a bottom frame 501, side panels 502, and a bottom plate 503, and an electric piston cylinder 506. The rear side of the bottom plate 503 is hinged to the bottom frame 501. A fixed shaft 505 is provided on the front side of the bottom frame 501. The electric piston cylinder 506 is connected to the fixed shaft 505 via a bearing 504. The electric piston rod 507 of the electric piston cylinder 506 is hinged to the bottom plate 503 to achieve the lifting function of the bottom plate 503.
[0041] As shown in Figures 12 and 13, the lower part of the chassis 7 is provided with a soil-turning device 6, which includes a soil-turning DC motor 601, a soil-turning motor bracket 602, a coupling 603, a transmission shaft 604, a reduction gear 605, a support shaft 606, a bearing 607, a support shaft 608, a bearing 609, a main frame 610, arm one 611, arm two 612, arm three 613, and a soil-turning shovel 614; the soil-turning motor bracket 602, the support shaft 606, the support shaft 608, and the main frame 610 are all fixedly arranged below the bottom frame a, the soil-turning DC motor 601 is installed on the soil-turning motor bracket 602 and realizes power output in sequence through the coupling 603, the transmission shaft 604, and the reduction gear 605, and then the soil-turning action of the soil-turning shovel 614 is realized by arm one 611, arm two 612, and arm three 613.
[0042] The present invention provides an all-in-one bagging machine for lettuce, which can sequentially realize the functions of defoliating, harvesting, bundling, and storing the lettuce, while also completing soil turning work. It has a high degree of automation and solves the problem that the lettuce harvesting process in traditional operation modes requires a large amount of manpower. In addition, multiple defoliating knives are connected in series by springs, and a flexible defoliating device can self-adjust according to lettuces of different diameters, that is, the flexible defoliating device can self-adjust and quickly peel off the outer leaves of the lettuce without damaging the lettuce.
[0043] In order to facilitate understanding of the present invention during specific use, the present invention will be described with reference to the accompanying drawings.
[0044] The overall working process of the integrated bag collecting machine is as follows: first, the lettuce robot moves forward, and the lettuce enters the flexible leaf removal device 1. The robot stops and completes the leaf removal of the lettuce; then, the robot continues to move forward, and the harvesting knife disc 20101 at the front end of the first-level harvesting and transmission device 2 cuts the root of the lettuce to complete the harvesting of the lettuce. The lettuce enters the first-level transmission device 202 and is transmitted upward at an angle of 60°; the lettuce enters the second-level transmission device 3, and the two side mechanisms of this device are respectively expanded outward by 30° and tilted downward by 30° relative to the first-level transmission device 202, so as to ensure the smooth change of the lettuce posture, and then enter the next device; enter the third-level bundling transmission Device 4, when detecting that a sufficient amount of lettuce is piled on the conveyor belt of the three-level transmission mechanism 401, the conveyor belt of the three-level transmission mechanism 401 starts to work, and the lettuce enters the bundling mechanism 402. The conveyor belt of the three-level transmission mechanism 401 stops working. After the lettuce is bundled, the conveyor belt of the three-level transmission mechanism 401 starts to work again, allowing the lettuce to enter the next device; enters the intelligent storage device 5, and when it detects that the lettuce fills the frame of the intelligent storage device 5, the lettuce robot ends the harvesting work, returns to the designated position, and unloads; when the lettuce is in the lettuce field and is in the forward state, the soil turning device 6 starts to turn the soil synchronously.
[0045] Defoliation process: see Figures 4 and 5. After the lettuce enters the flexible defoliation device 1, the guide frame 101 first gradually applies side constraints, and the package collecting integrated machine continues to move forward. When the constraint lever 103 on the left senses the contact of the lettuce, the constraint servo 102 on the right works, causing the constraint lever 103 on the right to rotate, and the constraint levers 103 on the left and right sides clamp and apply front and rear constraints to the lettuce. Subsequently, the servo track motor 106 works and moves downward along the track 104 to drive the defoliation knife disc 105 to remove the lettuce leaves. After the defoliation is completed, the servo track motor 106 returns to its original position, and the defoliation fan 107 works to blow off the lettuce leaves to prevent the leaves from sticking to the defoliation knife 10506 and the lettuce surface. When it is detected that the servo track motor 106 has returned to its original position, the constraint servos 102 on the left and right sides work, driving the constraint levers 103 on the left and right sides to loosen and rotate to the front and rear positions. After the lettuce enters the next device, the constraint lever 103 on the left returns to the position shown in the figure.
[0046] Among them, in the structure of the leaf removing blade disc 105, the limit element frame 10502 can be slidably adjusted relative to the leaf removing blade frame 10501 to achieve the adjustment of the minimum diameter formed by multiple leaf removing tools 10506. Specifically, the limit frame 10502 extends from the bottom and supports the leaf removing tool 10506, which can prevent the leaf removing tool 10506 from continuing to shrink inward under the action of the spring 10505, thereby completing the minimum diameter constraint. The minimum constraint diameter can be adjusted by adjusting the limit nut 10503 and moving the limit frame 10502; when the leaf removing tool 10506 works on lettuce surfaces with different diameters, the inner rounded corner of the tool body 105061 presses against the lettuce surface to prevent damage to the lettuce, and the leaf removing blade 105062 cuts the lettuce leaves. The spring 10505 is connected in series with the leaf removing tool 10506 for flexible adjustment, thereby achieving the constraint of the minimum diameter of lettuce leaf removal and adapting to the leaf removal working conditions of lettuce surfaces with different diameters.
[0047] Harvesting and transmission process: See Figures 6 and 7. The first-level harvesting and transmission device 2 and the second-level transmission device 3 realize the harvesting and transmission functions of the lettuce. The advantage is that the second-level transmission device 3 realizes the smooth adjustment of the lettuce posture, providing a good foundation for subsequent work.
[0048] Bundling process: see Figures 8 to 10. When it is detected that a sufficient amount of lettuce is accumulated in the three-level transmission mechanism 401, the three-level transmission mechanism 401 works to transport the lettuce to the bundling mechanism 402. At this time, the limiting shaft 40215 on the movable bracket 40211 is located on the side closest to the three-level transmission mechanism 401. The starting end of the tape installed on the rotating frame 40205 is pre-bonded to the limiting shaft 40215, and the tape on the rotating frame 40205 is on the same side of the limiting shaft 40215. Subsequently, the bundling stepper motor 40202 works to drive the rotating frame 40205 to rotate 180° clockwise so that the tape installed on the rotating frame 40205 tightly surrounds the lower half of the lettuce. On the right side of the limiting shaft 40215, a tape cutting mechanism consisting of a dual-axis cylinder 40214 and a cutting blade 40213 is installed. ;The double-axis cylinder 40214 pushes the cutting blade 40213 to accurately cut the tape; the mobile bracket 40211 drives the limit shaft 40215 to move backward, and at the same time, the bundling stepper motor 40202 works to drive the rotating frame 40205 to continue rotating, ensuring that the bundling is firm and the tape returns to the starting position; after the bundling is completed, the limit shaft 40215 moves forward so that the tape is bonded at the limit shaft 40215; finally, the mobile bracket 40211 drives the limit shaft 40215 to move forward, and the limit shaft 40215 returns to the side closest to the three-level transmission mechanism 401, and the double-axis cylinder 40214 pushes the cutting blade 40213 to accurately cut the tape; in this way, the lettuce is neatly bundled, and then the three-level transmission mechanism 401 starts again to smoothly transfer the bundled lettuce to the next device of the robot.
[0049] Collection process: See Figure 11. The bundled lettuces are collected in a frame structure formed by the bottom frame 501, the side panels 502, and the bottom panel 503. When unloading is required, the electric piston rod 507 of the electric piston cylinder 506 moves to lift one side of the bottom panel 503. The bundled lettuces slide out along the raised bottom panel 503 due to their own weight to achieve unloading.
[0050] In addition, the steering of the chassis 7 is achieved through the differential of the power DC motor 708. The bag collecting machine also has a soil turning function, as shown in Figures 12 and 13. The soil turning DC motor 601 is installed on the soil turning motor bracket 602 and realizes power output in sequence through the coupling 603, the transmission shaft 604, and the reduction box 605. Then, the soil turning action of the soil turning shovel 614 is realized by arm 1 611, arm 2 612, and arm 3 613.
[0051] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
[0052]
[0053] 1: Flexible leaf removal device
[0054] 101: Guide frame
[0055] 102: Constraining the Servo
[0056] 103: Constraint lever
[0057] 104: Track
[0058] 105: Leaf removal blade
[0059] 10501: Leaf removal knife frame
[0060] 10502:Limiting frame
[0061] 10503:Limiting nut
[0062] 10504:Limiting bolt
[0063] 10505: Spring
[0064] 10506: Leaf removal tool
[0065] 105061: Tool body
[0066] 105062: Leaf remover blade
[0067] 106:Servo track motor
[0068] 107: Leaf-removing fan
[0069] 2: First-level harvesting and transmission device
[0070] 201: Harvesting Organization
[0071] 20101: Harvesting Knife Disc
[0072] 20102: Gear
[0073] 20103: Gear
[0074] 20105: Harvesting motor bracket
[0075] 20106: Harvesting DC motor
[0076] 202: Level 1 transmission device
[0077] 20201: One-stage transmission stepper motor
[0078] 20202: Gear
[0079] 20203: Gear
[0080] 20204: Level 1 transmission is available
[0081] 20205: Timing belt
[0082] 20206: Level 1 transmission removed from shelves
[0083] 20207: Synchronous Pulley
[0084] 3: Secondary transmission device
[0085] 301: Secondary transmission stepper motor
[0086] 302: Gear
[0087] 303: Gear
[0088] 304: Secondary transmission is available
[0089] 305: Synchronous belt
[0090] 306: Secondary transmission removed
[0091] 308: Synchronous pulley
[0092] 4: Three-level bundle transmission device
[0093] 401: Three-level transmission mechanism
[0094] 402:Bundling mechanism
[0095] 40201: Idler pulley 1
[0096] 40202:Bundled stepper motor
[0097] 40203: Bundled motor bracket
[0098] 40204:Chain
[0099] 40205: Rotating stand
[0100] 40206: Idler 2
[0101] 40207:Fixed bracket 1
[0102] 40208: Screw Stepper Motor
[0103] 40209: Screw
[0104] 40210:Guide rod
[0105] 40211:Mobile bracket
[0106] 40212:Fixed bracket 2
[0107] 40213: Cutting blade
[0108] 40214:Dual-axis cylinder
[0109] 40215:Limited axis
[0110] 5: Smart storage device
[0111] 501: bottom frame
[0112] 502: Side panel
[0113] 503: bottom plate
[0114] 504: Bearing
[0115] 505: Fixed shaft
[0116] 506: Electric piston cylinder
[0117] 507: Electric piston rod
[0118] 6: Soil turning device
[0119] 601: Soil turning DC motor
[0120] 602: Soil turning motor bracket
[0121] 603: coupling
[0122] 604: Drive shaft
[0123] 605: reduction gearbox
[0124] 606: Support shaft
[0125] 607: Bearing
[0126] 608: Support shaft
[0127] 609: Bearing
[0128] 610: Main frame
[0129] 611: Arm 1
[0130] 612: Arm 2
[0131] 613: Arm Three
[0132] 614: Soil-turning shovel
[0133] 7: Chassis
[0134] 701: Side panel
[0135] 702: Bearing
[0136] 703: shock absorber spring
[0137] 704: Bearing
[0138] 705: shock mount
[0139] 706: Mounting rack
[0140] 707: Solenoid valve
[0141] 708: Power DC motor
[0142] 709: coupling
[0143] 710: Reduction gear set
[0144] 711: Tires
[0145] a: bottom frame
[0146] b: Door frame
[0147] c: Door frame
Claims
1. A bagging machine for lettuce, characterized in that it comprises a chassis (7) and a flexible leaf removal device (1), a first-level harvesting and transmission device (2), a second-level transmission device (3), a third-level bundling and transmission device (4), and an intelligent storage device (5) arranged on the chassis (7) in order from front to back; the chassis (7) comprises a bottom frame (a) and a tire (711) arranged below the bottom frame (a), and a power DC motor (708) for driving the tire (711); the flexible leaf removal device (1) comprises a door frame (b) fixedly connected to the bottom frame (a), two guide frames (101) arranged at the front side of the door frame (b), a restraining steering gear (102) arranged at the bottom position of the door frame (b), a track (104) arranged in the door frame (b), and a leaf removal fan (107) arranged at the rear side of the door frame (b); the restraining steering gear (102) 02) has a rotatable constraint lever (103), the flexible defoliation device (1) also includes a defoliation blade disc (105) and a servo track motor (106), the servo track motor (106) and the track (104) form a matching connection to drive the defoliation blade disc (105) to achieve lifting movement; the defoliation blade disc (105) includes a defoliation blade rack (10501) that performs lifting movement, and a plurality of defoliation tools (10506) that are evenly distributed in a circle and hinged to the lower part of the defoliation blade rack (10501), the plurality of defoliation tools (10506) are formed to be inwardly gathered by springs (10505), and the defoliation blade disc (105) also includes a limit frame (10502), and the limit frame (10502) can be slidably adjusted relative to the defoliation blade rack (10501) to achieve adjustment of the minimum caliber formed by the plurality of defoliation tools (10506).
2. A lettuce bagging machine as described in claim 1, wherein: The chassis (7) further includes a mounting frame (706), wherein the mounting frame (706) forms a shock-absorbing structure with the bottom frame (a) through a bearing (702), a shock-absorbing spring (703), a bearing (704), and a shock-absorbing frame (705); the power DC motor (708) is arranged on the mounting frame (706) and forms a transmission connection with the tire (711) through a coupling (709) and a reduction gear set (710); and an electromagnetic valve (707) for brake control is also installed on the mounting frame (706); and the chassis (7) further includes a side plate (701) fixedly connected to the bottom frame (a).
3. A lettuce bagging machine as described in claim 1, wherein: The limiting frame (10502) and the defoliating blade frame (10501) are slidingly adjusted by limiting nuts (10503) and limiting bolts (10504). The defoliating tool (10506) includes a tool body (105061) and a defoliating blade (105062) fixedly connected to the tool body (105061). The inner side of the tool body (105061) is formed with a rounded corner, and the defoliating blade (105062) is in the shape of a thin sheet.
4. A lettuce bagging machine as described in claim 1, wherein: The first-level harvesting and transmission device (2) comprises a harvesting mechanism (201) and a first-level transmission device (202). The harvesting mechanism (201) comprises a harvesting DC motor (20106) mounted on a harvesting motor bracket (20105), and a harvesting cutterhead (20101) connected to the harvesting DC motor (20106) via a gear (20102) and a gear (20103). The first-level transmission device (202) is arranged as a whole in an inclined manner. The first-level transmission device (202) comprises an inclined first-level transmission device. A transmission upper frame (20204) and a first-level transmission lower frame (20206) are provided between the first-level transmission upper frame (20204) and the first-level transmission lower frame (20206). A synchronous belt (20205) and a synchronous pulley (20207) for transportation are provided between the first-level transmission upper frame (20204) and the first-level transmission lower frame (20206). A first-level transmission stepper motor (20201) is also provided on the first-level transmission upper frame (20204). The first-level transmission stepper motor (20201) forms a transmission connection with the synchronous pulley (20207) via a gear (20202) and a gear (20203).
5. A lettuce bagging machine as described in claim 4, wherein: The secondary transmission device (3) comprises a secondary transmission upper frame (304) and a secondary transmission lower frame (306); a synchronous belt (305) and a synchronous pulley (308) for transportation are provided between the secondary transmission upper frame (304) and the secondary transmission lower frame (306); a secondary transmission stepping motor (301) is further provided on the secondary transmission upper frame (304); the secondary transmission stepping motor (301) forms a transmission connection with the synchronous pulley (308) via a gear (302) and a gear (303); the secondary transmission upper frame (304) is tilted backward by thirty degrees relative to the primary transmission upper frame (20204), and the two secondary transmission upper frames (304) are arranged to open outward at an angle of sixty degrees.
6. A lettuce bagging machine as described in claim 5, wherein: The three-stage bundling transmission device (4) comprises a three-stage transmission mechanism (401) and a bundling mechanism (402). The bundling mechanism (402) comprises a door-shaped frame (c), an idler wheel 1 (40201) rotatably arranged on the door-shaped frame (c), an idler wheel 2 (40206), and a rotating frame (40205) disposed in the door-shaped frame (c). The rotating frame (40205) is provided with a rotatable tape drum. A chain (40204) is provided on the outside of the door frame (c), and the chain (40204) forms a transmission connection with the idler wheel one (40201) and the idler wheel two (40206). A bundling motor bracket (40203) is also provided on the door frame (c). A bundling stepper motor (40202) is installed on the bundling motor bracket (40203), and the output end of the bundling stepper motor (40202) is connected to the idler wheel one (40201).
7. A lettuce bagging machine as described in claim 6, wherein: The bundling mechanism (402) further comprises a fixed bracket 1 (40207) and a fixed bracket 2 (40212) fixedly connected to the door frame (c); a movable bracket (40211) is provided between the fixed bracket 1 (40207) and the fixed bracket 2 (40212); the movable bracket (40211) is driven by a screw stepping motor (40208) on the fixed bracket 1 (40207) via a screw (40209) and realizes a smooth sliding motion under the guidance of a guide rod (40210); the movable bracket (40211) is provided with a synchronously moving limit shaft (40215) and a double-axis cylinder (40214); and a cutting blade (40213) is provided at the shaft end of the double-axis cylinder (40214).
8. The all-in-one bagging machine for lettuce according to claim 7, wherein: The smart storage device (5) includes a frame structure formed by a bottom frame (501), side panels (502), and a bottom plate (503), and an electric piston cylinder (506). The rear side of the bottom plate (503) is hinged to the bottom frame (501), and the front side of the bottom frame (501) is provided with a fixed shaft (505). The electric piston cylinder (506) is connected to the fixed shaft (505) via a bearing (504). The electric piston rod (507) of the electric piston cylinder (506) is hinged to the bottom plate (503) to realize the lifting function of the bottom plate (503).
9. A lettuce bagging machine as claimed in claim 1, wherein: A soil turning device (6) is provided at the lower part of the chassis (7), and the soil turning device (6) comprises a soil turning DC motor (601), a soil turning motor bracket (602), a coupling (603), a transmission shaft (604), a reduction gear box (605), a support shaft (606), a bearing (607), a support shaft (608), a bearing (609), a main frame (610), an arm 1 (611), an arm 2 (612), an arm 3 (613), and a soil turning shovel (614).
10. The all-in-one bagging machine for lettuce according to claim 9, wherein: The soil turning motor bracket (602), the support shaft (606), the support shaft (608), and the main frame (610) are all fixedly arranged below the bottom frame (a); the soil turning DC motor (601) is installed on the soil turning motor bracket (602) and realizes power output in sequence through the coupling (603), the transmission shaft (604), and the reduction box (605); then the soil turning action of the soil turning shovel (614) is realized by the arm one (611), the arm two (612), and the arm three (613).