Power conversion device and control method thereof
Patent Information
- Application Number
- TW114112344
- Authority / Receiving Office
- TW · TW
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2045-03-30
AI Technical Summary
Traditional power conversion devices face limitations due to minimum duty cycle constraints, leading to inefficiencies and increased switching losses, particularly in buck-boost modes, which affect system stability and flexibility.
A power conversion device employing a low-side current sensing architecture with a control circuit that dynamically adjusts the operation of switching elements to extend the duty cycle and reduce switching frequency, allowing smooth transitions between boost, buck, and buck-boost modes.
The solution enhances system stability, reduces switching losses, and improves efficiency by extending the duty cycle and frequency, thereby minimizing output voltage ripple and electromagnetic interference.
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Abstract
Description
Technical Field
[0001] This invention relates to a power conversion device and its control method, and more particularly to a power conversion device and its control method that can effectively overcome the minimum duty cycle limitation, improve device efficiency and reduce switching losses, while achieving smooth transitions between modes. Prior Technology
[0002] Traditional four-switch buck-boost converters convert input voltage to the desired output voltage and can operate across the entire voltage conversion ratio (VCR) range in both buck and boost modes, making them widely used in various electronic devices. However, when the input voltage approaches the output voltage, the converter needs to frequently switch between buck and boost operations, which may lead to increased output voltage ripple or decreased system stability, thus affecting overall performance and power conversion efficiency.
[0003] To address the aforementioned issues, existing technologies have revealed the division of the voltage conversion range into three different modes: buck mode, buck-boost mode, and boost mode. Specifically, when the input voltage is greater than the output voltage, the converter operates in buck mode; when the input voltage is approximately equal to the output voltage, the converter operates in buck-boost mode; and when the input voltage is less than the output voltage, it switches to boost mode. Theoretically, through this control method, the voltage conversion ratio in buck and boost modes can be extended indefinitely based on the relationship between the conversion ratio and the duty cycle. However, in practical applications, parasitic effects and the on-time of the power switch significantly limit the achievable duty cycle. Therefore, a minimum duty cycle is typically set during control system design to prevent the converter from performing invalid voltage conversion operations. However, setting a minimum duty cycle also limits the achievable voltage conversion ratio, thus affecting the system's flexibility and efficiency.
[0004] On the other hand, in traditional Continuous Conduction Mode (CCM) or Discontinuous Conduction Mode (DCM) architectures (often referred to as CBB architectures), current-mode control is widely used to simplify compensation design and enhance system stability. A key component of current-mode control is current sensing, which plays a crucial role in accurately regulating the output voltage and maintaining system stability. Current sensing can generally be classified into three types: series sensing, high-side sensing, and low-side sensing.
[0005] Series current sensing allows for the capture of inductor current information across all phases of the converter, providing comprehensive feedback to the control system by directly monitoring the inductor current in each phase. However, in series current sensing, all inductor current must pass through the sensing resistor, resulting in significant conduction losses. Furthermore, since the sensing resistor is located at the switching node of the power stage, the current sensing circuit must maintain accuracy when handling high input common-mode transients. This adds considerable complexity to the circuit design, making it extremely challenging to achieve a sensing solution that is both accurate and robust under these conditions.
[0006] The second current sensing method is high-side sensing. In this method, during the inductor demagnetization phase in buck mode, the inductor current does not pass through the sensing resistor, which helps reduce conduction losses in buck mode. However, the implementation of high-side sensing circuitry requires high-voltage components capable of withstanding high input common-mode voltage, which occupies a larger chip area. Furthermore, this method cannot obtain inductor current information during the demagnetization phase, thus only peak current-mode control can be used in all modes. The duration of the demagnetization phase is set to a fixed minimum duty cycle. The setting of the minimum duty cycle must consider several factors, such as input voltage, inductor current, and cycle length. To ensure proper operation under various operating conditions, the minimum duty cycle is usually set to a relatively large value. However, this leads to increased inductor current ripple, ultimately reducing power conversion efficiency. Larger inductor current ripple increases AC losses and peak current in the power switch, resulting in higher conduction losses and limiting achievable efficiency under high load conditions.
[0007] The last current sensing method is low-side sensing, which has the lowest conduction losses because the inductor current only flows through the sensing resistor during specific switching states (e.g., switches S1 and S3 are on, or S2 and S4 are on). However, since limited inductor current information can only be obtained within these specific intervals, the control system must use peak current limiting control in boost mode and valley current-mode control in buck mode. Furthermore, buck mode still requires operation with a fixed minimum duty cycle, which may reduce device efficiency. Additionally, in buck-boost mode, inductor current regulation requires four slope segments to control the voltage, increasing complexity compared to the traditional method (which only requires three slope segments). This not only increases switching losses but also exacerbates electromagnetic interference problems.
[0008] Despite these limitations, low-side sensing remains attractive compared to series and high-side sensing methods due to its smaller impact on conduction losses, especially for applications requiring higher efficiency. Therefore, the industry is working to reduce switching losses in low-side sensing in buck-boost modes to further improve overall device stability and energy efficiency. Summary of the Invention
[0009] Therefore, the present invention mainly provides a power conversion device and its control method to improve the shortcomings of the prior art.
[0010] This invention discloses a power conversion device, comprising: an input terminal for receiving an input voltage; an output terminal for providing an output voltage; a first, second, third, and fourth switching element, wherein the first switching element is connected to the input terminal and the second switching element, the second switching element is connected to the third switching element, and the fourth switching element is connected to the third switching element and the output terminal; the connection between the first and second switching elements forms a first node, the connection between the third and fourth switching elements forms a second node, and the connection between the second and third switching elements forms a third node; an inductor connected to the first and second nodes; and a low-side current sensing module disposed between the third node and a ground terminal, used when the first to fourth switching elements operate in an input voltage grounded state and an output voltage... In the grounded state, the current between the third node and the ground terminal is sensed, and a sensing signal is generated; and a control circuit, coupled to the low-side current sensing module, the output terminal and the first to fourth switching elements, is used to dynamically switch the first to fourth switching elements to operate in a boost mode, a buck mode and a buck-boost mode according to the sensing signal, the working period of the input voltage grounded state and the working period of the output voltage grounded state, so as to control the first to fourth switching elements to convert the input voltage into the output voltage with a target voltage value; wherein, in the buck-boost mode, the control circuit controls the first to fourth switching elements to periodically operate in the input voltage grounded state, the output voltage grounded state and an input voltage output voltage state, and extends the working period of the input voltage grounded state or the working period of the output voltage grounded state.
[0011] This invention also discloses a control method for a power conversion device, wherein the power conversion device includes an input terminal for receiving an input voltage, an output terminal for providing an output voltage, a first to a fourth switching element, the first switching element being connected to the input terminal and a second switching element, the second switching element being connected to a third switching element, the fourth switching element being connected to the third switching element and the output terminal, the connection between the first and second switching elements forming a first node, the connection between the third and fourth switching elements forming a second node, the connection between the second and third switching elements forming a third node, and an inductor connected to the first and second nodes. The control method includes the first to fourth switching elements operating on... When both the input voltage is grounded and the output voltage is grounded, the current between the third node and a ground terminal is sensed, and a sensing signal is generated; and based on the sensing signal, the operating cycle of the input voltage grounded state, and the operating cycle of the output voltage grounded state, the first to fourth switching elements are dynamically switched to operate in a boost mode, a buck mode, and a buck-boost mode to control the first to fourth switching elements to convert the input voltage into the output voltage having a target voltage value; wherein, in the buck-boost mode, the first to fourth switching elements are controlled to periodically operate in the input voltage grounded state, the output voltage grounded state, and an input voltage output voltage state, and are controlled to extend the operating cycle of the input voltage grounded state or the operating cycle of the output voltage grounded state. Simple Explanation of the Diagram
[0012] Figure 1 is a schematic diagram of a power conversion device. Figures 2A, 2B, and 2C are schematic diagrams showing the current direction of the power conversion device in Figure 1 when it is operating in different states. Figure 3A is a schematic diagram of the relevant signals when the power conversion device in Figure 1 is operating in boost mode. Figure 3B is a schematic diagram of the relevant signals when the power conversion device in Figure 1 is operating in buck mode. Figure 3C is a schematic diagram of the relevant signals when the power conversion device in Figure 1 is operating in buck-boost mode. Figure 4 is a schematic diagram of the power conversion device according to Embodiment 1 of the present invention. Figure 5A is a schematic diagram of the relevant signals of the power conversion device in Figure 4 switching from buck mode to buck-boost mode and then back to boost mode. Figure 5B is a schematic diagram of the relevant signals of the power conversion device in Figure 4 switching from boost mode to buck-boost mode and then back to buck mode. Figure 6 is a schematic diagram of the operation process of one of the control circuits in Figure 4. Figure 7A is a schematic diagram of a power conversion device according to Embodiment 1 of the present invention. Figure 7B is a schematic diagram of a voltage-to-current converter. Figure 8 is a schematic diagram of the control flow of Embodiment 1 of the present invention. Figures 9A and 9B are schematic diagrams comparing inductor currents. Implementation
[0013] Please refer to Figure 1, which is a schematic diagram of a power conversion device 10. The power conversion device 10 receives an input voltage Vin through an input terminal 102 and provides an output voltage Vout through an output terminal 104. The power conversion device 10 includes switching elements SW1-SW4, an inductor L, a low-side current sensing module 12, and a control circuit 14. Switching element SW1 is connected to the input terminal 102 and switching element SW2; switching element SW2 is connected to switching element SW3; and switching element SW4 is connected to switching element SW3 and the output terminal 104. The connection between switching elements SW1 and SW2 forms a first node N1; the connection between switching elements SW3 and SW4 forms a second node N2; and the connection between switching elements SW2 and SW3 forms a third node N3. The inductor L is connected between the first node N1 and the second node N2. A low-side current sensing module 12 is disposed between the third node N3 and a ground terminal Gnd. It includes a resistor Rsen and a current sensing unit 120 to sense the current passing through the third node N3 and the ground terminal Gnd, and generate a sensing signal Vsen to achieve low conduction loss current monitoring. A control circuit 14 is coupled to the low-side current sensing module 12, the output terminal 104, and the switching elements SW1~SW4. It is used to dynamically adjust the operation of the switching elements SW1~SW4 according to the sensing signal Vsen and the output voltage Vout, so that the output voltage Vout approaches a target voltage value.
[0014] Based on the sensing signal Vsen and the output voltage Vout, the control circuit 14 can dynamically adjust the operation of the switching elements SW1 to SW4, enabling the power conversion device 10 to operate in buck mode, boost mode, and buck-boost mode. On the other hand, to avoid short circuits and damage caused by the simultaneous conduction of single-sided switches (such as switching elements SW1 and SW2, or switching elements SW3 and SW4), the control circuit 14 controls the switching elements SW1 to SW4 to operate in three specific states: input voltage grounded state (Vin_Gnd), input voltage output voltage state (Vin_Vout), and output voltage grounded state (Gnd_Vout). In the input voltage grounded state Vin_Gnd, the control circuit 14 controls the switching elements SW1 and SW3 to be turned on, and the switching elements SW2 and SW4 to be turned off, allowing current to flow from the input terminal 102 through the switching element SW1, through the inductor L, and then through the switching element SW3 to the ground terminal Gnd, as shown in direction 20 in Figure 2A. In the input voltage / output voltage state Vin_Vout, control circuit 14 controls switching elements SW1 and SW4 to be turned on, and switching elements SW2 and SW3 to be turned off, so that current flows from input terminal 102 through switching element SW1, through inductor L, and then through switching element SW4 to output terminal 104, as shown in direction 22 in Figure 2B. In the output voltage / grounded state Gnd_Vout, control circuit 14 controls switching elements SW2 and SW4 to be turned on, and switching elements SW1 and SW3 to be turned off, so that current flows from ground terminal Gnd through switching element SW2, through inductor L, and then through switching element SW4 to output terminal 104, as shown in direction 24 in Figure 2C. Through the periodic switching of these three states, control circuit 14 can control the power conversion device 10 to operate in buck mode, boost mode, and buck-boost mode, maintaining system stability.
[0015] Specifically, when the input voltage Vin is lower than the output voltage Vout, the power conversion device 10 should operate in boost mode, as shown in Figure 3A. In boost mode, the control circuit 14 controls the switching elements SW1~SW4 to periodically operate in the input voltage ground state Vin_Gnd and the input voltage output voltage state Vin_Vout, so as to control the inductor L to periodically store and release energy. Therefore, the current IL of the inductor L (hereinafter referred to as inductor current IL) increases during the working cycle of the input voltage ground state Vin_Gnd and decreases during the working cycle of the input voltage output voltage state Vin_Vout, so that the inductor L is in the magnetization stage, realizing the conversion from a lower input voltage Vin to a higher output voltage Vout.
[0016] When the input voltage Vin is higher than the output voltage Vout, the power conversion device 10 should operate in buck mode, as shown in Figure 3B. In buck mode, the control circuit 14 controls the switching elements SW1~SW4 to operate periodically in the output voltage ground state Gnd_Vout and the input voltage output voltage state Vin_Vout. Therefore, the inductor current IL increases during the input voltage output voltage cycle and decreases during the output voltage ground state Gnd_Vout cycle, keeping the inductor L in the demagnetization stage, thus achieving the conversion from a higher input voltage Vin to a lower output voltage Vout.
[0017] When the input voltage Vin approaches the output voltage Vout, to avoid frequent switching between buck and boost modes, the power conversion device 10 should operate in buck-boost mode, as shown in Figure 3C, to achieve smooth mode switching. In buck-boost mode, the control circuit 14 controls the switching elements SW1~SW4 to periodically operate in the input voltage ground state Vin_Gnd, the input voltage output voltage state Vin_Vout, and the output voltage ground state Gnd_Vout. Specifically, the inductor current IL increases during the operating cycle of the input voltage ground state Vin_Gnd, decreases during the operating cycle of the output voltage ground state Gnd_Vout, and remains constant during the operating cycle of the input voltage output voltage state Vin_Vout, allowing the power conversion device 10 to smoothly switch between buck and boost modes.
[0018] Furthermore, because the power conversion device 10 employs a low-side current sensing architecture, the control circuit 14 can only sense the inductor current IL when switching elements SW1 and SW3 or switching elements SW2 and SW4 are turned on, i.e., the aforementioned input voltage ground state Vin_Gnd or output voltage ground state Gnd_Vout. It must also operate with a minimum duty cycle to prevent the power conversion device 10 from performing invalid voltage conversions. These limitations reduce the efficiency of the power conversion device 10, increase switching losses, and may even exacerbate electromagnetic interference problems.
[0019] In this context, the present invention introduces a mechanism to extend the duty cycle of the input voltage ground state Vin_Gnd (i.e., extend the on-time of switching elements SW1 and SW3) or the output voltage ground state Gnd_Vout (i.e., extend the on-time of switching elements SW2 and SW4) in buck-boost mode. That is, when the power conversion device 10 operates in buck-boost mode, in addition to controlling the switching elements SW1~SW4 to periodically operate in the input voltage ground state Vin_Gnd, the input voltage output state Vin_Vout, and the output voltage ground state Gnd_Vout, the control circuit 14 also extends the duty cycle of either the input voltage ground state Vin_Gnd or the output voltage ground state Gnd_Vout. For example, in one embodiment, if the power conversion device 10 switches from buck mode to buck-boost mode, and the duty cycle of the output voltage ground state Gnd_Vout reaches a minimum fixed duty cycle, the control circuit 14 can extend the duty cycle of the output voltage ground state Gnd_Vout. In another embodiment, if the power conversion device 10 switches from boost mode to buck-boost mode, and the duty cycle of the input voltage ground state Vin_Gnd reaches a minimum fixed duty cycle, the control circuit 14 can extend the duty cycle of the input voltage ground state Vin_Gnd. Besides extending the duty cycle of the input voltage ground state Vin_Gnd or the output voltage ground state Gnd_Vout, in another embodiment, the control circuit 14 can also reduce the operating frequency to extend the duty cycle of the input voltage output voltage state Vin_Vout, reducing switching losses.
[0020] It should be noted that this invention enables the power conversion device 10 to switch more smoothly between boost, buck, and buck-boost modes by appropriately extending the duty cycle of the input voltage ground state Vin_Gnd or the output voltage ground state Gnd_Vout in buck-boost mode, thereby reducing instability and output voltage ripple caused by mode switching. It should be understood that the implementation of this invention is not limited to a specific architecture; different technical solutions can be adopted to achieve the above objectives depending on system requirements or application scope.
[0021] For example, please refer to Figure 4, which is a schematic diagram of a power conversion device 40 according to an embodiment of the present invention. For ease of explanation, the same components in the power conversion device 40 and the power conversion device 10 are represented by the same symbols. In addition, a control circuit 42 of the power conversion device 40 includes an error amplification module 420, a valley ramp signal generation module 422, a peak ramp signal generation module 424, a comparator module 426, a driver module 428, and a mode selection module 430. The error amplification module 420 is coupled to the output terminal 104 and is used to generate an error amplification signal Vea according to the output voltage Vout, and provide it to the valley ramp signal generation module 422 and the peak ramp signal generation module 424. The valley ramp signal generation module 422 can generate a valley ramp signal Vvl according to the error amplification signal Vea, the working period of the input voltage ground state Vin_Gnd, and the mode indication signal BU provided by the mode selection module 430. The peak ramp signal generation module 424 generates a peak ramp signal Vpk based on the error amplification signal Vea, the duty cycle of the output voltage ground state Gnd_Vout, and the mode indication signal BO provided by the mode selection module 430. It should be noted that information related to the input voltage ground state Vin_Gnd (such as the duty cycle) can be represented by a single signal, which, for simplicity, is also represented by the component symbol "Vin_Gnd," and is received by the valley ramp signal generation module 422 and the mode selection module 430. Similarly, information related to the output voltage ground state Gnd_Vout (such as the duty cycle) can be represented by a single signal, which, for simplicity, is also represented by the component symbol "Gnd_Vout," and is received by the peak ramp signal generation module 424 and the mode selection module 430. Comparator module 426 is coupled to low-side current sensing module 12, valley ramp signal generation module 422, and peak ramp signal generation module 424. It compares the sensing signal Vsen with the valley ramp signal Vvl to generate a valley comparison result CMP_BU, and compares the sensing signal Vsen with the peak ramp signal Vpk to generate a peak comparison result CMP_BO. Driver module 428 is coupled to comparator module 426 and switching elements SW1~SW4. It controls the switching elements SW1~SW4 to turn on or off based on the valley comparison result CMP_BU and peak comparison result CMP_BO generated by comparator module 426, thereby achieving voltage conversion. Mode selection module 430 generates mode indication signals BO and BU based on the operating cycle of the input voltage ground state Vin_Gnd, the output voltage ground state Gnd_Vout, the valley comparison result CMP_BU, and the peak comparison result CMP_BO, to dynamically switch operating modes.Specifically, when the sensed signal Vsen is less than the valley ramp signal Vvl and the peak ramp signal Vpk, the power conversion device 40 should operate in boost mode; when the sensed signal Vsen is greater than the valley ramp signal Vvl and the peak ramp signal Vpk, the power conversion device 40 should operate in buck mode; and when the sensed signal Vsen is greater than the valley ramp signal Vvl and less than the peak ramp signal Vpk, the power conversion device 40 should operate in buck-boost mode.
[0022] In other words, in the control circuit 42, the comparator module 426 compares the sensing signal Vsen with the valley ramp signal Vvl and the peak ramp signal Vpk, and controls the switching elements SW1~SW4 to turn on or off through the drive module 428 accordingly. The valley ramp signal Vvl and the peak ramp signal Vpk contain components of the error amplification signal Vea (which is related to the output voltage Vout), and are also related to the mode indication signals BU, BO, the operating cycle of the output voltage ground state Gnd_Vout, and the operating cycle of the input voltage ground state Vin_Gnd. That is, when the valley ramp signal generation module 422 and the peak ramp signal generation module 424 generate the valley ramp signal Vvl and the peak ramp signal Vpk, this embodiment of the invention considers the current operating mode (through the mode indication signals BU, BO), the operating cycle of the output voltage ground state Gnd_Vout, and the operating cycle of the input voltage ground state Vin_Gnd. In this way, when the working period of the output voltage ground state Gnd_Vout or the input voltage ground state Vin_Gnd is too small, for example, less than or equal to a minimum fixed working period Dmin, the voltage conversion efficiency will be limited. Therefore, the embodiments of the present invention can extend the working period of the output voltage ground state Gnd_Vout or the input voltage ground state Vin_Gnd as appropriate.
[0023] Specifically, the valley ramp signal generation module 422 includes a ramp generator 4220, an adder 4222, and a ramp control circuit 4224, while the peak ramp signal generation module 424 includes a ramp generator 4240, an adder 4242, and a ramp control circuit 4244. The ramp generator 4220 generates a ramp signal. The adder 4222 is coupled to the ramp generator 4220, the error amplifier module 420, and the comparator module 426, and is used to add the ramp signal generated by the ramp generator 4220 to the error amplification signal Vea to generate a valley ramp signal Vvl, which is then output to the comparator module 426. The mode selection module 430 generates a mode indication signal BU to indicate whether the power conversion device 40 is operating in buck mode (for example, BU=1 indicates that the power conversion device 40 is operating in buck mode, and BU=0 indicates that the power conversion device 40 is not operating in buck mode, that is, the power conversion device 40 is operating in boost mode). Specifically, when the indication signal BU indicates buck mode (BU=1), the mode indication signal BO indicates non-boost mode (BO=0); when the indication signal BU indicates non-buffered mode (BU=0), the mode indication signal BO indicates boost mode (BO=1). In buck mode, when the mode selection module 430 determines that the output voltage ground state Gnd_Vout's duty cycle reaches a minimum fixed duty cycle Dmin and, based on the valley comparison result CMP_BU and the peak comparison result CMP_BO, determines that the sensing signal Vsen is between the valley ramp signal Vvl and the peak ramp signal Vpk, the mode selection module 430 changes the generated mode indication signal BU (BU=0) to instruct the power conversion device 40 to switch to boost mode (via buck-boost mode). The ramp control circuit 4224 is coupled to the ramp generator 4220 and to the mode selection module 430 to receive the mode indication signal BU. When the mode indicator signal BU indicates a switch from buck mode to boost mode (i.e., from BU=1 to BU=0), the ramp control circuit 4224 outputs a control signal CT_BU to control the ramp generator 4220 to add an offset signal to the ramp signal, thereby changing the level of the valley ramp signal Vvl (depending on the circuit design, it can be increased or decreased), thereby extending the duty cycle of the output voltage ground state Gnd_Vout. For example, the on-time of switching elements SW2 and SW4 can be extended by the drive module 428 to extend the duty cycle of the output voltage ground state Gnd_Vout.
[0024] In other words, when the sensed signal Vsen is greater than both the valley ramp signal Vvl and the peak ramp signal Vpk, the power conversion device 40 operates in buck mode (i.e., the mode indication signal BU indicates buck mode). Switching elements SW1~SW4 periodically switch between the output voltage ground state Gnd_Vout and the input voltage output voltage state Vin_Vout. The comparison result CMP_BU between the sensed signal Vsen and the valley ramp signal Vvl determines the duty cycle of the output voltage ground state Gnd_Vout. Then, if the sensed signal Vsen changes to be between the valley ramp signal Vvl and the peak ramp signal Vpk, it indicates that the power conversion device 40 should first switch to buck-boost mode. At this time, if the duty cycle of the output voltage ground state Gnd_Vout reaches the minimum fixed duty cycle Dmin, it indicates that the voltage conversion efficiency will be limited. According to the embodiment of this case, the ramp control circuit 4224 can (through the control signal CT_BU) control the ramp generator 4220 to add the generated ramp signal to the offset signal, so that the difference between the sensing signal Vsen and the valley ramp signal Vvl becomes larger (making it less likely for the sensing signal Vsen to touch the valley ramp signal Vvl), thereby extending the working cycle of the output voltage ground state Gnd_Vout.
[0025] After the ramp control circuit 4224 controls the ramp generator 4220 to add the ramp signal to the offset signal (i.e., the valley ramp signal Vvl contains the offset signal), if the sensed signal Vsen in buck-boost mode is less than the valley ramp signal Vvl and the peak ramp signal Vpk, and the ramp control circuit 4244 determines that the working cycle of the output voltage ground state Gnd_Vout reaches the minimum fixed working cycle Dmin again, it indicates that the power conversion device 40 should switch to boost mode. At this time, the valley ramp signal Vvl, which has been added with the offset signal, remains unchanged, while the peak ramp signal Vpk will revert to the added offset signal (detailed below). The ramp control circuit 4224 will only control the ramp generator 4220 to remove the offset signal from the ramp signal to restore the level of the valley ramp signal Vvl when the mode indication signal BU indicates that the mode has switched from boost mode to buck mode (i.e., from BU=0 to BU=1) and the ramp control circuit 4224 determines that the working period of the input voltage ground state Vin_Gnd has reached the minimum fixed working period Dmin.
[0026] In short, when the power conversion device 40 switches from buck mode to buck-boost mode, if the duty cycle of the output voltage ground state Gnd_Vout reaches the minimum fixed duty cycle Dmin, an offset signal will be added to the valley ramp signal Vvl. The added offset signal will only be removed from the valley ramp signal Vvl when the power conversion device 40 switches back to buck-boost mode (and then to buck mode) after operating in boost mode.
[0027] On the other hand, the ramp generator 4240 of the peak ramp signal generation module 424 is used to generate a ramp signal. The adder 4242 of the peak ramp signal generation module 424 is coupled to the ramp generator 4240, the error amplifier module 420 and the comparator module 426, and is used to add the ramp signal generated by the ramp generator 4240 to the error amplifier signal Vea to generate a peak ramp signal Vpk, which is then output to the comparator module 426. The mode selection module 430 generates a mode indication signal BO to indicate whether the power conversion device 40 is operating in boost mode (for example, BO=1 indicates that the power conversion device 40 is operating in boost mode, and BO=0 indicates that the power conversion device 40 is not operating in boost mode, that is, the power conversion device 40 is operating in buck mode). In boost mode, when the mode selection module 430 determines that the input voltage ground state Vin_Gnd's duty cycle reaches a minimum fixed duty cycle Dmin and, based on the valley comparison result CMP_BU and the peak comparison result CMP_BO, determines that the sensing signal Vsen is between the valley ramp signal Vvl and the peak ramp signal Vpk, the mode selection module 430 changes the generated mode indication signal BO (BO=0) to instruct the power conversion device 40 to switch to buck mode (via buck-boost mode). The ramp control circuit 4244 of the peak ramp signal generation module 424 is coupled to the ramp generator 4240 and is also coupled to the mode selection module 430 to receive the mode indication signal BO. When the mode indicator signal BO indicates a switch from buck mode to boost mode (i.e., from BO=1 to BO=0), the ramp control circuit 4224 outputs a control signal CT_BO to control the ramp generator 4240 to add an offset signal to the ramp signal, thereby changing the level of the peak ramp signal Vpk (which may be increased or decreased depending on the circuit design), thereby extending the duty cycle of the input voltage ground state Vin_Gnd. For example, the on-time of switching elements SW1 and SW3 can be extended by the drive module 428 to extend the duty cycle of the input voltage ground state Vin_Gnd.
[0028] In other words, when the sensed signal Vsen is less than both the valley ramp signal Vvl and the peak ramp signal Vpk, the power conversion device 40 operates in boost mode (i.e., the mode indication signal BO indicates boost mode). Switching elements SW1~SW4 periodically switch between the input voltage ground state Vin_Gnd and the input voltage output voltage state Vin_Vout. The peak value comparison result CMP_BO between the sensed signal Vsen and the peak ramp signal Vpk determines the duty cycle of the input voltage ground state Vin_Gnd. Then, if the sensed signal Vsen changes to be between the valley ramp signal Vvl and the peak ramp signal Vpk, it indicates that the power conversion device 40 should switch to buck-boost mode. At this time, if the duty cycle of the input voltage ground state Vin_Gnd reaches the minimum fixed duty cycle Dmin, it indicates that the voltage conversion efficiency will be limited. According to the embodiment of this case, the ramp control circuit 4244 can (through the control signal CT_BO) control the ramp generator 4240 to add the generated ramp signal to the offset signal, so that the difference between the sensing signal Vsen and the peak ramp signal Vpk becomes larger (making it less likely for the sensing signal Vsen to touch the peak ramp signal Vpk), thereby extending the working cycle of the input voltage ground state Vin_Gnd.
[0029] After the ramp control circuit 4244 controls the ramp generator 4240 to add the ramp signal to the offset signal (i.e., the peak ramp signal Vpk includes the offset signal), if the sensed signal Vsen in buck-boost mode is greater than the valley ramp signal Vvl and the peak ramp signal Vpk, and the ramp control circuit 4224 determines that the working cycle of the input voltage ground state Vin_Gnd reaches the minimum fixed working cycle Dmin again, it indicates that the power conversion device 40 should switch to buck mode. At this time, the peak ramp signal Vpk, which has been added with the offset signal, remains unchanged, while the valley ramp signal Vvl will remove the added offset signal (as described above). The ramp control circuit 4244 will only control the ramp generator 4240 to remove the offset signal from the ramp signal to restore the level of the peak ramp signal Vpk when the mode indication signal BO indicates that the mode has switched from buck mode to boost mode (i.e., from BO=0 to BO=1) and the ramp control circuit 4244 determines that the output voltage ground state Gnd_Vout's duty cycle has reached the minimum fixed duty cycle Dmin.
[0030] In short, when the power conversion device 40 switches from boost mode to buck-boost mode, if the duty cycle of the input voltage ground state Vin_Gnd reaches the minimum fixed duty cycle Dmin, an offset signal will be added to the peak ramp signal Vpk. The added offset signal will only be removed by the peak ramp signal Vpk when the power conversion device 40 switches back to buck-boost mode (and then to boost mode) after operating in buck mode.
[0031] As can be seen from the control mechanism of the valley ramp signal generation module 422 and the peak ramp signal generation module 424, the present invention can effectively overcome the limitation of the minimum fixed working period Dmin by dynamically adjusting the levels of the valley ramp signal Vvl and the peak ramp signal Vpk to extend the working period of the output voltage ground state Gnd_Vout or the input voltage ground state Vin_Gnd.
[0032] On the other hand, in addition to extending the duty cycle of the output voltage ground state Gnd_Vout or the input voltage ground state Vin_Gnd in the buck-boost mode as needed, in one embodiment, the valley ramp signal generation module 422 and the peak ramp signal generation module 424 can further reduce the operating frequency of the power conversion device 40, that is, reduce the switching frequency of the input voltage ground state Vin_Gnd, the output voltage ground state Gnd_Vout, and the input voltage output voltage state Vin_Vout. For example, if the ramp generators 4220 and 4240 generate ramp signals based on a clock signal CLK, the ramp control circuits 4224 and 4244 can further control the ramp generator 4220 to periodically skip at least one clock cycle of the clock signal CLK when switching to the buck-boost mode.
[0033] The above-mentioned operating modes of the power conversion device 40, which extend the duty cycle of the output voltage ground state Gnd_Vout and the input voltage ground state Vin_Gnd, and reduce the operating frequency, can be more fully explained by referring to Figures 5A and 5B.
[0034] First, Figure 5A illustrates the relevant signals for the power conversion device 40 switching from buck mode to buck-boost mode and entering boost mode. The upper half of Figure 5A shows the relative relationship between the sensing signal Vsen, the valley ramp signal Vvl, and the peak ramp signal Vpk (i.e., the input signals of the comparator module 426). The lower half shows the operating cycles of the output voltage ground state Gnd_Vout, the input voltage ground state Vin_Gnd, the control signals of the switching elements SW1~SW4, the peak comparison result CMP_BO, the valley comparison result CMP_BU, the control signals CT_BU, CT_BO, and the clock signal CLK. It should be noted that because the power conversion device 40 adopts a low-side current sensing architecture, the low-side current sensing module 12 can only output the sensing signal Vsen in the input voltage ground state Vin_Gnd or the output voltage ground state Gnd_Vout. Therefore, in Figure 5A, the sensing signal Vsen in the solid line segment represents the actual sensing signal Vsen output by the low-side current sensing module 12, while the sensing signal Vsen in the dashed line segment represents the virtual sensing signal Vsen that is not detected by the low-side current sensing module 12.
[0035] As shown in Figure 5A, when the power conversion device 40 operates in buck mode, the switching elements SW1~SW4 periodically switch between the output voltage ground state Gnd_Vout and the input voltage output voltage state Vin_Vout. Then, at time points ta1 to ta2, the comparator module 426 detects that the sensing signal Vsen is between the valley ramp signal Vvl and the peak ramp signal Vpk, indicating that the power conversion device 40 should switch to buck-boost mode. Meanwhile, if the time period Ta12 from time point ta1 to ta2 is less than or equal to the minimum fixed working period Dmin (Ta12≦Dmin), that is, the working period of the output voltage ground state Gnd_Vout reaches the minimum fixed working period Dmin, then the valley ramp signal generation module 422 will add the generated ramp signal to the offset signal, causing the valley ramp signal Vvl to decrease by one bit quasi-OS. Then the difference between the sensing signal Vsen and the valley ramp signal Vvl will increase, thus extending the working period of the output voltage ground state Gnd_Vout. For example, in the next cycle, the working period of the output voltage ground state Gnd_Vout is between time point ta3 and ta4, which is significantly longer than the time period Ta12 from time point ta1 to ta2, thereby improving the voltage conversion efficiency.
[0036] On the other hand, Figure 5B is a schematic diagram of the signals related to the power conversion device 40 switching from boost mode to buck-boost mode and entering buck mode. The meaning of the relevant signals is as explained in the previous description of Figure 5A. As shown in Figure 5B, when the power conversion device 40 operates in boost mode, the switching elements SW1~SW4 periodically switch between the input voltage ground state Vin_Gnd and the input voltage output voltage state Vin_Vout. Then, at time points tb1 to tb2, the comparator module 426 detects that the sensing signal Vsen is between the valley ramp signal Vvl and the peak ramp signal Vpk, indicating that the power conversion device 40 should switch to buck-boost mode. Meanwhile, when time points tb1 to tb2 are less than or equal to the minimum fixed operating period Dmin (Tb12≦Dmin), that is, when the operating period of the input voltage ground state Vin_Gnd reaches the minimum fixed operating period Dmin, the peak ramp signal generation module 424 adds the generated ramp signal to the offset signal, thereby boosting the peak ramp signal Vpk by one bit quasi-US. The difference between the sensing signal Vsen and the peak ramp signal Vpk will increase, thus extending the operating period of the input voltage ground state Vin_Gnd. For example, in the next cycle, the operating period of the input voltage ground state Vin_Gnd is between time points tb3 and tb4, which is significantly longer than the time period Tb12 between time points tb1 and tb2, thus improving the voltage conversion efficiency.
[0037] Regarding the timing of the recovery after the addition of an offset signal to the valley ramp signal Vvl and the peak ramp signal Vpk, please refer to Figures 5A and 5B. As shown in Figure 5A, when the valley ramp signal Vvl includes an offset signal (at instantaneous point ta3) to lower its level OS, at time points ta5 to ta6, the sensing signal Vsen is less than both the valley ramp signal Vvl and the peak ramp signal Vpk. Furthermore, the ramp control circuit 4244 determines that the output voltage ground state Gnd_Vout's operating cycle again reaches the minimum fixed operating cycle Dmin (the time period Ta56 from instantaneous point ta5 to ta6 is less than or equal to the minimum fixed operating cycle). When the time is Dmin, Ta56≦Dmin), it indicates that the power conversion device 40 should switch to boost mode. At this time, the valley ramp signal Vvl still maintains a lower level OS, and the ramp control circuit 4244 controls the ramp generator 4240 to remove the offset signal that has been added to the peak ramp signal Vpk (for example, at time points tb3 to tb4 in Figure 5B, the peak ramp signal Vpk is raised to level US), so that the level of the peak ramp signal Vpk is restored. Until time points tb5 to tb6 in Figure 5B, when the sensed signal Vsen is greater than the valley ramp signal Vvl and the peak ramp signal Vpk, and the ramp control circuit 4224 determines that the working period of the input voltage ground state Vin_Gnd has reached the minimum fixed working period Dmin (i.e., the time period Tb56 from time point tb5 to tb6 is less than or equal to the minimum fixed working period Dmin, Tb56≦Dmin), it indicates that the power conversion device 40 should switch to buck mode. The ramp control circuit 4224 controls the ramp generator 4220 through the control signal CT_BU to add the offset signal of the valley ramp signal Vvl (for example, after time point tb6 in Figure 5B, the valley ramp signal Vvl is raised to level OS), so that the level of the valley ramp signal Vvl is restored.
[0038] In short, when switching from buck mode to buck-boost mode (time point ta3 in Figure 5A), the valley ramp signal Vvl, which adds the offset signal, needs to wait until the power conversion device 40 enters boost mode (after time point ta6 in Figure 5A, continuing until time point tb1 in Figure 5B) before it is removed from buck-boost mode. After switching to buck-boost mode (time point tb4 in Figure 5B), it needs to re-enter buck mode (after time point tb6 in Figure 5B). Similarly, when switching from boost mode to buck-boost mode (time point tb3 in Figure 5B), the peak ramp signal Vpk that adds the offset signal will only be removed by the peak ramp signal Vpk when the power conversion device 40 enters buck mode (after time point tb6 in Figure 5B, continuing until time point ta1 in Figure 5A). After switching to buck-boost mode (time point ta4 in Figure 5A), it needs to enter boost mode again (after time point ta6 in Figure 5A).
[0039] Furthermore, as can be seen from Figures 5A and 5B, the valley ramp signal Vvl and the peak ramp signal Vpk have the same phase, both operating synchronously with the device's clock signal CLK. This phase consistency characteristic allows the valley ramp signal generation module 422 and the peak ramp signal generation module 424 to share the same timing basis, thereby simplifying the design and implementation of ramp generators 4220 and 4240. For example, only a single ramp generation circuit with a voltage offset mechanism is needed to generate both signals, without the need for additional phase adjustment circuitry. This not only reduces hardware complexity and manufacturing costs but also improves the coordination between signals, reducing control misjudgments caused by phase errors. Those skilled in the art can further utilize this characteristic to adjust the amplitude or slope of the valley ramp signal Vvl and the peak ramp signal Vpk according to application requirements, for example, through adjustable resistors or digital control parameters to achieve dynamic adjustment, thereby meeting the precise control requirements of different operating modes.
[0040] The operation of the control circuit 42 described above can be summarized as an operation flow 60, as shown in Figure 6. Operation flow 60 begins at step 600 and can be divided into two parts. In step 602, the valley ramp signal generation module 422 and the peak ramp signal generation module 424 check the mode indication signals BU and BO output by the mode selection module 430. In this example, if the mode indication signal BU is 1, the control circuit 42 executes the right half of operation flow 60, i.e., steps 604 to 618; if the mode indication signal BO is 1, the control circuit 42 executes the left half of operation flow 60, i.e., steps 620 to 634. First, if the mode indication signal BU is 1, the clock signal CLK first triggers the working cycle of the output voltage ground state Gnd_Vout (step 604), at which time the inductor is discharging. Next, the control circuit 42 detects the working cycle of the output voltage ground state Gnd_Vout (step 606). If the duty cycle of the output voltage ground state Gnd_Vout reaches the minimum fixed duty cycle Dmin (i.e., the duty cycle of the output voltage ground state Gnd_Vout is less than or equal to the minimum fixed duty cycle Dmin, indicated by Gnd_Vout≦Dmin in Figure 6), it should switch to boost mode. Therefore, the mode indicator signal BU is set to 0, and the mode indicator signal BO is set to 1 (step 608). Regardless of whether the duty cycle of the output voltage ground state Gnd_Vout reaches the minimum fixed duty cycle Dmin, the control circuit 42 checks the relationship between the sensing signal Vsen and the valley ramp signal Vvl and the peak ramp signal Vpk (step 610). If the sensing signal Vsen is less than the valley ramp signal Vvl, the control circuit 42 turns off the output voltage ground state Gnd_Vout and starts the input voltage output voltage state Vin_Vout (step 612), and proceeds to the next cycle according to the triggering of the clock signal CLK. In addition, to determine the timing of mode switching, when the control circuit 42 detects that the sensing signal Vsen is less than the valley ramp signal Vvl, it immediately samples the position of the sensing signal Vsen to the peak ramp signal Vpk. If the sensing signal Vsen is detected to be less than the peak ramp signal Vpk, the control circuit 42 activates the input voltage ground state Vin_Gnd instead of the input voltage output voltage state Vin_Vout (step 614), indicating that the power conversion device 40 has entered the buck-boost mode. Subsequently, when the sensing signal Vsen is greater than the peak ramp signal Vpk, the input voltage output voltage state Vin_Vout is activated (step 616), and the power conversion device 40 skips one clock signal CLK cycle, and maintains the activated input voltage output voltage state Vin_Vout during this period (step 618). After achieving the frequency reduction effect, it enters the next cycle according to the triggering of the clock signal CLK.
[0041] Correspondingly, if the mode indication signal BO is 1, the clock signal CLK first triggers the operating cycle of the input voltage ground state Vin_Gnd (step 620), at which time the inductor is charging. Next, the control circuit 42 detects the operating cycle of the input voltage ground state Vin_Gnd (step 622). If the operating cycle of the input voltage ground state Vin_Gnd reaches the minimum fixed operating cycle Dmin (i.e., the operating cycle of the input voltage ground state Vin_Gnd is less than or equal to the minimum fixed operating cycle Dmin, indicated by Vin_Gnd≦Dmin in Figure 6), it should switch to buck mode, so the mode indication signal BO is set to 0, and the mode indication signal BU is set to 1 (step 624). Regardless of whether the operating cycle of the input voltage ground state Vin_Gnd reaches the minimum fixed operating cycle Dmin, the control circuit 42 checks the relationship between the sensing signal Vsen and the valley ramp signal Vvl and the peak ramp signal Vpk (step 626). If the sensed signal Vsen is greater than the peak ramp signal Vpk, the control circuit 42 shuts down the input voltage ground state Vin_Gnd and starts the input voltage output voltage state Vin_Vout (step 628), and proceeds to the next cycle according to the triggering of the clock signal CLK. Additionally, to determine the timing of mode switching, when the control circuit 42 detects that the sensed signal Vsen is greater than the peak ramp signal Vpk, it immediately samples the position of the sensed signal Vsen to the valley ramp signal Vvl. If the sensed signal Vsen is detected to be greater than the valley ramp signal Vvl, the control circuit 42 starts the output voltage ground state Gnd_Vout instead of the input voltage output voltage state Vin_Vout (step 630), indicating that the power conversion device 40 has entered the buck-boost mode. Subsequently, when the sensing signal Vsenv is less than the peak ramp signal Vpk, the input voltage output voltage state Vin_Vout is activated (step 632). The power conversion device 40 skips one clock signal CLK cycle and maintains the activated input voltage output voltage state Vin_Vout during this period (step 634). After achieving the frequency reduction effect, it enters the next cycle according to the triggering of the clock signal CLK.
[0042] The detailed explanation of Operation Flow 60 can be obtained by referring to the relevant signals in Figures 5A and 5B for a more complete understanding.
[0043] It should be noted that the power conversion device 40 in Figure 4 is an embodiment of the present invention, and those skilled in the art can make different modifications accordingly, and are not limited thereto. For example, please refer to Figure 7A, which is a schematic diagram of a power conversion device 70 according to an embodiment of the present invention. The power conversion device 70 is derived from the power conversion device 40, so the same components are represented by the same symbols. A control circuit 72 of the power conversion device 70 includes an error amplification module 720, a valley ramp signal generation module 722, a peak ramp signal generation module 724, a comparator module 726, a driver module 728, and a mode selection module 730, which are used to implement the error amplification module 420, the valley ramp signal generation module 422, the peak ramp signal generation module 424, the comparator module 426, the driver module 428, and the mode selection module 430 of the control circuit 42, respectively. The detailed operation mode can be found in the foregoing description. The error amplification module 720 includes an error amplifier EA, resistors R1~R3, a capacitor C1, and a reference voltage generator Vref. The valley ramp signal generation module 722 includes a ramp generation circuit 7220, an adder 7222, a ramp control circuit 7224, and a voltage-to-current converter 7226, while the peak ramp signal generation module 724 includes a ramp generation circuit 7240, an adder 7242, a ramp control circuit 7244, and a voltage-to-current converter 7246. The ramp generation circuit 7220 and voltage-to-current converter 7226 are used to implement the ramp generator 4220, while the ramp control circuit 7224 is used to implement the ramp control circuit 4224. The ramp generator 7220 is used to control the ramp generation circuit 7220 to add an offset signal in a timely manner through the voltage-to-current converter 7226. The ramp generator 7220 also generates a clock signal based on the clock signal CLK_BU, so it can control the ramp generator 7220 to skip the clock (for details, please refer to the above description). Similarly, the ramp generation circuit 7240 and the voltage-to-current converter 7246 are used to implement the ramp generator 4240, and the ramp control circuit 7244 is used to implement the ramp control circuit 4244. It is used to control the ramp generation circuit 7240 to add an offset signal in a timely manner through the voltage-to-current converter 7246. The ramp generator 7240 also generates a clock signal according to the clock signal CLK_BO, so it can control the ramp generator 7220 to skip the clock (for details, please refer to the above description).For example, the ramp control circuit 7224 can compare the duty cycle of the input voltage ground state Vin_Gnd with the minimum fixed duty cycle Dmin, and output a control signal CT_BU in a timely manner to control the voltage-to-current converter 7226 to convert a voltage Vir into a current Iref, thereby changing the level of the ramp signal generated by the ramp generation circuit 7220. Similarly, the ramp control circuit 7244 can compare the duty cycle of the output voltage ground state Gnd_Vout with the minimum fixed duty cycle Dmin, and output a control signal CT_BO in a timely manner to control the voltage-to-current converter 7246 to convert a voltage Vir into a current Iref, thereby changing the level of the ramp signal generated by the ramp generation circuit 7240. Please continue to refer to Figure 7B, which is a schematic diagram of a voltage-to-current converter. The voltage-to-current converter in Figure 7B can implement voltage-to-current converters 7226 and 7246 to convert the voltage Vir into the current Iref. Adder 7222 implements adder 4222, adding the ramp signal generated by ramp generation circuit 7220 to the error amplification signal Vea to generate a valley ramp signal Vvl. Similarly, adder 7242 implements adder 4242, adding the ramp signal generated by ramp generation circuit 7240 to the error amplification signal Vea to generate a peak ramp signal Vpk.
[0044] Comparator module 726 is composed of comparators CMP1 and CMP2. One input terminal of comparator CMP1 (e.g., positive input terminal (+)) receives the sensing signal Vsen from the low-side current sensing module 12, and its other input terminal (e.g., negative input terminal (-)) receives the valley ramp signal Vvl from the valley ramp signal generation module 722. One input terminal of comparator CMP2 (e.g., positive input terminal (+)) receives the sensing signal Vsen from the low-side current sensing module 12, and its other input terminal (e.g., negative input terminal (-)) receives the peak ramp signal Vpk from the peak ramp signal generation module 724. Driver module 728 is composed of a pulse width signal generator 7280 and D-type flip-flops 7282 and 7284.
[0045] In addition, those skilled in the art can make various modifications to suit specific application requirements or implementation methods. For example, the switching elements SW1~SW4 can be MOSFETs, BJTs, or IGBTs, and their selection can be based on the power requirements of the power conversion device, switching frequency, or cost considerations. The inductor L can be an air-core inductor or an iron-core inductor, and can be adjusted according to the required inductance value and current capacity. The resistor Rsen in the low-side current sensing module 12 can be replaced with a Hall effect sensor or a current transformer to improve the accuracy of current sensing or reduce power consumption. The implementation of the control circuits 14, 42, or 72 is not limited to a single chip-built-in logic circuit; they can be separated into discrete component combinations or integrated into a microcontroller (MCU) and a digital signal processor (DSP) to further implement more complex control algorithms. Furthermore, the ramp generators 4220 and 4240 in the valley ramp signal generation module 422 and the peak ramp signal generation module 424 can use analog circuits to generate sawtooth waves or generate pulse width modulation (PWM) signals digitally to adapt to the needs of different system architectures. These variations do not depart from the core spirit of the present invention and can be flexibly adjusted according to actual application scenarios.
[0046] Furthermore, although the aforementioned description identifies the mode indication signals BU and BO as different signals, they can be different levels of the same signal. For example, a high level (e.g., logic 1) of a single mode indication signal can represent buck mode, and a low level (e.g., logic 0) can represent boost mode, simplifying the design of the control circuit. The generation of the valley ramp signal Vvl and the peak ramp signal Vpk is not limited to an analog ramp generator; it can also be achieved through a digital counter paired with a digital-to-analog converter (DAC), with its slope or offset dynamically adjusted according to the clock signal CLK. In addition, the error amplification signal Vea can be further filtered to reduce the impact of high-frequency noise on the control loop, or its gain value can be adjusted according to application requirements. These signal-related derivative variations can be adjusted and implemented by those skilled in the art according to system performance requirements or hardware limitations without departing from the technical scope of this invention.
[0047] On the other hand, the operation of the power conversion device 40 in Figure 4 can be summarized as a control flow 80, as shown in Figure 8. The control flow 80 includes the following steps:
[0048] Step 800: Begin.
[0049] Step 802: When the switching elements SW1~SW4 are operating in the input voltage ground state Vin_Gnd and the output voltage ground state Gnd_Vout, the current between the third node N3 and the ground terminal Gnd is sensed, and a sensing signal Vsen is generated.
[0050] Step 804: Based on the sensing signal Vsen, the working period of the input voltage ground state Vin_Gnd, and the working period of the output voltage ground state Gnd_Vout, dynamically switch the switching elements SW1~SW4 to operate in a boost mode, a buck mode, and a buck-boost mode to control the switching elements SW1~SW4 to convert the input voltage Vin into an output voltage Vout with a target voltage value; wherein, in the buck-boost mode, the switching elements SW1~SW4 are controlled to periodically operate in the input voltage ground state Vin_Gnd, the output voltage ground state Gnd_Vout, and the input voltage output voltage state Vin_Vout, and are controlled to extend the working period of the input voltage ground state Vin_Gnd or the working period of the output voltage ground state Gnd_Vout.
[0051] Step 806: End.
[0052] For detailed instructions on the operation of control process 80, please refer to the foregoing description. They will not be repeated here.
[0053] As described above, this invention, by dynamically adjusting the levels of the valley ramp signal Vvl and the peak ramp signal Vpk, can effectively overcome the limitation of the minimum duty cycle, improve system efficiency, reduce switching losses, and simultaneously achieve smooth mode transitions. For example, please refer to Figures 9A and 9B, which are schematic diagrams comparing inductor current. Figure 9A shows the change in inductor current when the power conversion device switches from buck mode to buck-boost mode, with and without the extended duty cycle mechanism of this invention, corresponding to Figure 5A. The solid curve 90 represents the inductor current change with the extended duty cycle mechanism of this invention, while the dashed curve 92 represents the inductor current change without the extended duty cycle mechanism. The comparison shows that when the power conversion device switches from buck mode to buck-boost mode, the inductor current change is smoother with the extended duty cycle mechanism of this invention, thus achieving smooth mode transitions. Similarly, Figure 9B shows the change in inductor current when the power conversion device switches from boost mode to buck-boost mode, with and without the extended duty cycle mechanism of this invention, which corresponds to Figure 5B. The solid curve 94 represents the change in inductor current with the extended duty cycle mechanism of this invention, while the dashed curve 96 represents the change in inductor current without the extended duty cycle mechanism. A comparison shows that when the power conversion device switches from boost mode to buck-boost mode, the change in inductor current is smoother with the extended duty cycle mechanism of this invention, thus achieving a smooth transition between modes.
[0054] In conventional technology, when power conversion devices switch between buck, boost, and buck-boost modes, the minimum duty cycle often limits voltage conversion efficiency, increases switching losses, and can even cause electromagnetic interference, making it difficult to achieve smooth mode transitions and stable output voltage. In contrast, this invention dynamically adjusts the levels of the valley ramp signal and the peak ramp signal to extend the duty cycle in the input voltage grounding state or output voltage grounding state, and combines this with a reduction in operating frequency. This effectively overcomes the minimum duty cycle limitation, improves system efficiency, reduces switching losses, and achieves smooth mode transitions.
[0055] In summary, this invention provides a highly efficient and stable power conversion device and its control method. Through a low-side current sensing architecture and an innovative control mechanism, it not only maintains the stability of the output voltage but also reduces electromagnetic interference and system losses. It is suitable for various application scenarios with different input and output voltage requirements and has significant technical advantages and practical value. The above are merely preferred embodiments of the present invention. All equivalent changes and modifications made within the scope of the claims of the present invention shall fall within the scope of the present invention.
[0056] 10: Power conversion device
[0057] 102: Input terminal
[0058] Vin: Input voltage
[0059] 104: Output terminal
[0060] Vout: Output voltage
[0061] SW1~SW4: Switching elements
[0062] L: Inductance
[0063] 12: Low-side current sensing module
[0064] 14: Control Circuit
[0065] N1: First node
[0066] N2: Second node
[0067] N3: Third node
[0068] Gnd: ground end
[0069] Rsen: Resistance
[0070] 120: Current sensing unit
[0071] Vsen: Sensing signal
[0072] Vin_Gnd: Input voltage grounding status
[0073] Vin_Vout: Input voltage, output voltage status
[0074] Gnd_Vout: Output voltage grounding status
[0075] 20, 22, 24: Current direction
[0076] IL: Inductor current
[0077] 40: Power conversion device
[0078] 42: Control Circuit
[0079] 420: Error Amplification Module
[0080] 422: Valley ramp signal generation module
[0081] 424: Peak ramp signal generation module
[0082] 426: Comparator Module
[0083] 428: Drive Module
[0084] 430: Mode Selection Module
[0085] Vea: Error amplification signal
[0086] BU: Mode Indicator Signal
[0087] Vvl: Valley ramp signal
[0088] BO: Mode Indicator Signal
[0089] Vpk: Peak ramp signal
[0090] CMP_BU: Valley value comparison results
[0091] CMP_BO: Peak value comparison results
[0092] 4220: Slope Wave Generator
[0093] 4222: Adder
[0094] 4224: Slope control circuit
[0095] CT_BU: Control signal
[0096] 4240: Slope Wave Generator
[0097] 4242: Adder
[0098] 4244: Slope control circuit
[0099] CT_BO: Control signal
[0100] Dmin: Minimum fixed working cycle
[0101] CLK: Clock signal
[0102] ta1~ta6, tb1~tb6: Time points
[0103] Ta12, Ta56, Tb12, Tb56: Time periods
[0104] OS, US: Standard
[0105] 60: Operational Process
[0106] 600~634: Steps
[0107] 70: Power conversion device
[0108] 72: Control Circuit
[0109] 720: Error Amplification Module
[0110] 722: Valley ramp signal generation module
[0111] 724: Peak ramp signal generation module
[0112] 726: Comparator Module
[0113] 728: Drive Module
[0114] 730: Mode Selection Module
[0115] EA: Error Amplifier
[0116] R1~R3: Resistors
[0117] C1: Capacitor
[0118] Vref: Reference voltage generator
[0119] CMP1, CMP2: Comparators
[0120] 7280: Pulse Width Signal Generator
[0121] 7282, 7284: Type D flip-flops
[0122] 7220: Slope Wave Generation Circuit
[0123] 7222: Adder
[0124] 7224: Slope Wave Control Circuit
[0125] 7226: Voltage to Current Converter
[0126] 7240: Slope Wave Generation Circuit
[0127] 7242: Adder
[0128] 7244: Slope control circuit
[0129] 7246: Voltage to Current Converter
[0130] Vir: Voltage
[0131] Iref: Current
[0132] 80: Control Flow
[0133] 800~806: Steps
[0134] 90~96: Curve
Claims
1. A power conversion device, comprising: an input terminal for receiving an input voltage; an output terminal for providing an output voltage; a first, a second, a third, and a fourth switching element, the first switching element being connected to the input terminal and the second switching element, the second switching element being connected to the third switching element, the fourth switching element being connected to the third switching element and the output terminal, the connection between the first and second switching elements forming a first node, the connection between the third and fourth switching elements forming a second node, and the connection between the second and third switching elements forming a third node; and an inductor connected to the first node and the second node; A low-side current sensing module, disposed between the third node and a ground terminal, is used to sense the current between the third node and the ground terminal and generate a sensing signal when the first to fourth switching elements operate in an input voltage ground state and an output voltage ground state; and a control circuit, coupled to the low-side current sensing module, the output terminal, and the first to fourth switching elements, is used to dynamically switch the first to fourth switching elements to operate in a boost mode, a buck mode, and a buck-boost mode based on the sensing signal, the operating cycle of the input voltage ground state, and the operating cycle of the output voltage ground state, so as to control the first to fourth switching elements to convert the input voltage into the output voltage having a target voltage value; wherein. In this buck-boost mode, the control circuit controls the first to fourth switching elements to operate periodically in the input voltage ground state, the output voltage ground state, and an input voltage output voltage state, and extends the working cycle of the input voltage ground state or the output voltage ground state.
2. The power conversion device as claimed in claim 1, wherein the control circuit includes: An error amplification module is used to generate an error amplification signal based on the output voltage; a valley ramp signal generation module is used to generate a valley ramp signal based on the error amplification signal, the operating cycle of the input voltage ground state, and a mode indication signal; a peak ramp signal generation module is used to generate a peak ramp signal based on the error amplification signal, the operating cycle of the output voltage ground state, and the mode indication signal; a comparator module is coupled to the low-side current sensing module, the valley ramp signal generation module, and the peak ramp signal generation module, and is used to compare the sensing signal with the valley ramp signal to generate a valley comparison result, and compare the sensing signal with the peak ramp signal to generate a peak comparison result; A drive module, coupled to the comparator module and the first to fourth switching elements, is used to control the first to fourth switching elements to be turned on or off according to the valley comparison result and the peak comparison result; and a mode selection module is used to generate the mode indication signal according to the working cycle of the input voltage ground state, the working cycle of the output voltage ground state, the valley comparison result and the peak comparison result.
3. The power conversion device as claimed in claim 2, wherein the valley ramp signal generating module includes: A ramp generator is used to generate a ramp signal; An adder, coupled to the ramp generator, the error amplifier module, and the comparator module, is used to add the ramp signal to the error amplifier signal to generate the valley ramp signal and output it to the comparator module; and a ramp control circuit, coupled to the ramp generator and the mode selection module, is used to control the ramp generator to add an offset signal to the ramp signal when the mode indicator signal indicates a switch from the buck mode to the boost mode, so as to reduce one bit level of the valley ramp signal and extend the working cycle of the output voltage ground state.
4. The power conversion device of claim 3, wherein the mode selection module, in the buck mode, when the duty cycle of the output voltage ground state reaches a minimum fixed duty cycle and the valley comparison result and the peak comparison result show that the sensing signal is between the valley ramp signal and the peak ramp signal, changes the mode indication signal from indicating the buck mode to indicating the boost mode.
5. The power conversion device of claim 2, wherein the peak ramp signal generation module comprises: A ramp generator is used to generate a ramp signal; An adder, coupled to the ramp generator, the error amplifier module, and the comparator module, is used to add the ramp signal to the error amplifier signal to generate the peak ramp signal and output it to the comparator module; and a ramp control circuit, coupled to the ramp generator and the mode selection module, is used to control the ramp generator to add an offset signal to the ramp signal when the mode indicator signal indicates a switch from the boost mode to the buck mode, thereby boosting one bit of the peak ramp signal and extending the operating cycle of the input voltage ground state.
6. The power conversion device of claim 5, wherein the mode selection module, in the boost mode, when the duty cycle of the input voltage ground state reaches a minimum fixed duty cycle and the valley comparison result and the peak comparison result show that the sensing signal is between the valley ramp signal and the peak ramp signal, the mode selection module changes the mode indication signal from indicating the boost mode to indicating the buck mode.
7. A control method for a power conversion device, wherein the power conversion device includes an input terminal for receiving an input voltage, an output terminal for providing an output voltage, a first to a fourth switching element, the first switching element being connected to the input terminal and a second switching element, the second switching element being connected to a third switching element, the fourth switching element being connected to the third switching element and the output terminal, the connection between the first and second switching elements forming a first node, the connection between the third and fourth switching elements forming a second node, the connection between the second and third switching elements forming a third node, and an inductor connected to the first node and the second node, the control method comprising: When the first to fourth switching elements operate in an input voltage ground state and an output voltage ground state, the current between the third node and a ground terminal is sensed, and a sensing signal is generated; and based on the sensing signal, the operating cycle of the input voltage ground state, and the operating cycle of the output voltage ground state, the first to fourth switching elements are dynamically switched between a boost mode, a buck mode, and a buck-boost mode to control the first to fourth switching elements to convert the input voltage into the output voltage having a target voltage value; wherein... In this buck-boost mode, the first to fourth switching elements are controlled to operate periodically in the input voltage ground state, the output voltage ground state, and an input voltage output voltage state, and are controlled to extend the working period of the input voltage ground state or the working period of the output voltage ground state.
8. The control method of claim 7, further comprising: generating an error amplification signal based on the output voltage; generating a valley ramp signal based on the error amplification signal, the operating cycle of the input voltage ground state, and a mode indication signal; generating a peak ramp signal based on the error amplification signal, the operating cycle of the output voltage ground state, and the mode indication signal; comparing the sensing signal with the valley ramp signal to generate a valley comparison result, and comparing the sensing signal with the peak ramp signal to generate a peak comparison result; controlling the on or off of the first to fourth switching elements based on the valley comparison result and the peak comparison result; and generating the mode indication signal based on the operating cycle of the input voltage ground state, the operating cycle of the output voltage ground state, the valley comparison result, and the peak comparison result.
9. The control method as claimed in claim 8, wherein the step of generating the valley ramp signal based on the error amplification signal, the duty cycle of the output voltage ground state, and the mode indication signal includes: A ramp signal is generated; The ramp signal is added to the error amplification signal to generate the valley ramp signal; And when the mode indicator signal indicates a switch from the buck mode to the boost mode, an offset signal is added to the ramp signal to reduce the level of the valley ramp signal, thereby extending the operating cycle of the output voltage ground state.
10. The control method of claim 9, wherein in the buck mode, when the duty cycle of the output voltage ground state reaches a minimum fixed duty cycle and the valley comparison result and the peak comparison result show that the sensing signal is between the valley ramp signal and the peak ramp signal, the mode indication signal is switched from indicating the buck mode to indicating the boost mode.
11. The control method of claim 8, wherein the step of generating the peak ramp signal based on the error amplification signal, the duty cycle of the input voltage ground state, and the mode indication signal includes: A ramp signal is generated; The ramp signal is added to the error amplification signal to generate the peak ramp signal; And when the mode indicator signal indicates a switch from the boost mode to the buck mode, an offset signal is added to the ramp signal to boost the peak ramp signal by one bit, thereby extending the operating cycle of the input voltage ground state.
12. The control method of claim 11, wherein in the boost mode, when the duty cycle of the input voltage ground state reaches a minimum fixed duty cycle and the valley comparison result and the peak comparison result show that the sensing signal is between the valley ramp signal and the peak ramp signal, the mode indication signal is switched from indicating the boost mode to indicating the buck mode.
