Medium-strength 7xxx series recycled aluminum alloy parts with high recycled material ratio and their preparation method

A method for preparing medium-strength 7xxx series aluminum alloys with a high recycled material ratio using 5xxx and 6xxx series alloys, combined with purification and refining, achieves mechanical properties comparable to conventional alloys, addressing the challenge of low recycling penetration and dispersed applications.

TWI934433BPending Publication Date: 2026-08-01TAIWAN HODAKA TECH
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Patent Information

Application Number
TW114102840
Authority / Receiving Office
TW · TW
Patent Type
Patents
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-08-01
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The challenge of increasing the proportion of recycled materials in medium-strength 7xxx series aluminum alloys is hindered by limited recycling sources and the difficulty in obtaining recycled materials with similar alloy compositions, leading to a low recycled material ratio in these alloys.

Method used

A method involving raw material selection, purification and refining, melting, and alloy composition conditioning is employed, using recycled 5xxx and 6xxx series aluminum alloys, with purification processes to adjust alloying element content, and adding virgin pure aluminum ingots to achieve a high-recycled-material-ratio medium-strength 7xxx series aluminum alloy.

Benefits of technology

The method results in a medium-strength 7xxx series aluminum alloy with at least 75 wt% recycled material, maintaining mechanical properties comparable to conventional alloys, while overcoming the limitations of low recycling penetration and dispersed applications.

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Abstract

This invention provides a medium-strength 7xxx series recycled aluminum alloy part with a high proportion of recycled material, comprising at least 75 wt% recycled aluminum material, which includes at least two different recycled aluminum materials derived from at least one of the 5xxx and 6xxx series aluminum alloys. Under T6 heat treatment, the medium-strength 7xxx series recycled aluminum alloy part with a high proportion of recycled material exhibits a tensile strength between 350-550 MPa, a yield strength between 300-500 MPa, and an elongation greater than 10%. Furthermore, this invention also provides a method for preparing the medium-strength 7xxx series recycled aluminum alloy part with a high proportion of recycled material.
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