Thermoplastic resin composition, molded article, manufacturing method of thermoplastic resin composition and method for improving transmittance.
Patent Information
- Application Number
- TW111139616
- Authority / Receiving Office
- TW · TW
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-10-22
- Filing Date
- 2022-10-19
- Publication Date
- 2026-10-21
- Estimated Expiration
- 2042-10-18
AI Technical Summary
Existing thermoplastic resin compositions for optical materials experience a reduction in transmittance, particularly in the short-wavelength region, due to the addition of additives like antioxidants and release agents, which impairs their performance.
A thermoplastic resin composition blended with a specific lactone compound and antioxidants, such as phenolic and phosphite antioxidants, maintains transmittance, especially in the short-wavelength region, while incorporating additives.
The composition effectively prevents a decrease in transmittance and improves hue, maintaining high transmittance and reducing volatile component generation, making it suitable for optical materials.
Abstract
Description
[Technical Field]
[0001] This invention relates to thermoplastic resin compositions, etc. In particular, this invention relates to thermoplastic resin compositions suitable for optical materials, molded articles containing thermoplastic resin compositions, methods for manufacturing thermoplastic resin compositions, methods for improving transmittance, etc. [Previous Technology]
[0002] Conventionally, in thermoplastic resins, additives such as antioxidants or release agents are added to ensure stability or release properties during processing. For example, it is known that adding antioxidants to resins improves stability during processing (e.g., Patent Documents 1 and 2). However, the addition of such additives can sometimes impair the properties of the resin itself. For example, in thermoplastic resins used as optical materials, there is still a problem that the addition of additives can lead to a decrease in transmittance in the extremely important short-wavelength region.
[0003] Even slight variations in the short-wavelength transmittance of thermoplastic resins, used as optical materials, can have a significant impact on commercially viable products. Therefore, there is a demand for resin compositions that maintain the inherent transmittance of thermoplastic resins as optical materials after product manufacturing, but a solution that reliably suppresses transmittance variations has not yet been achieved. [Prior Art Documents] [Patent Documents]
[0004] [Patent Document 1] Japanese Patent Application Publication No. 7-233160 [Patent Document 2] WO99 / 67232 [Summary of the Invention]
[0005] [The problem the invention aims to solve]
[0006] As a key objective of this invention, examples include thermoplastic resin compositions that suppress transmittance changes even with the addition of additives for chemical processing, particularly those suppressing transmittance changes in the short wavelength region. For instance, thermoplastic resin compositions suitable as optical materials are often used. [Means for Solving the Problem]
[0007] The inventors have discovered that thermoplastic resin compositions incorporating specific ester compounds maintain transmittance, especially in the short wavelength region, even in the presence of additives.
[0008] The present invention includes the following. <1> A thermoplastic resin composition comprising an admixture as shown in the following general formula (1). (In general formula (1), R1 to R5 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, or the structural formula of general formula (1-1) below, but at least any one of R1 to R5 is the structural formula of general formula (1-1) below, R6 to R9 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, and R10 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5.) (In general formula (1-1), R11 to R18 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, L is the part shown in general formula (L1) or (L2) below, R20 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5 that may have substituents, and * represents the part containing R1 to R18 in the aforementioned formula (1).) The bonding positions of the benzene rings in formula (L1). (In formula (L1), R19a and R19b each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. n19 represents an integer from 1 to 12. When n19 is an integer from 2 to 12, the multiple R19a groups can each be the same or different substituents. The multiple R19b groups can each be the same or different substituents. In formula (L2), R19c, R19d, R19e and R19f each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. In formulas (L1) and (L2), * represents the bonding position with the benzene rings containing R1 to R5 in the aforementioned formula (1), and ** represents the bonding position with the benzene rings containing R11 to R14 in the aforementioned formula (1-1).) <2> The thermoplastic resin composition as described in <1> above further includes an antioxidant. <3> The thermoplastic resin composition as described in <2> above, wherein the aforementioned antioxidant is a phenolic antioxidant and / or a phosphite antioxidant. <4> The thermoplastic resin composition as described in <2> or <3> above, wherein the total weight of the aforementioned resin composition contains 1 ppm to 3000 ppm of the aforementioned antioxidant. <5> The thermoplastic resin composition as described in any one of <1> to <4> above, wherein the total weight of the aforementioned resin composition contains 1 ppm to 2000 ppm of the aforementioned admixture. <6> The thermoplastic resin composition of any one of <1> to <5> above, wherein the transmittance (%) at wavelengths of 370nm to 400nm is greater than 2.0 (%) according to JIS K7105, is a resin composition of the object having the same composition except that it does not contain the aforementioned admixture.<7> A thermoplastic resin composition as described in any of <1> to <6> above, wherein the transmittance (%) at wavelengths of 370 nm to 400 nm, according to JIS K7105, is 1.1 times or more greater than that of the resin composition for use in the target application, and the resin composition for use in the target application has the same composition except that it does not contain the aforementioned admixtures. <8> A thermoplastic resin composition as described in any of <1> to <7> above, wherein the amount of volatile components produced when heated at 250°C for 5 minutes is less than that of the resin composition for use in the target application, and the aforementioned volatile components are any one of formaldehyde, acetaldehyde, acetone, 2,3-butanedione, acetic acid, and formic acid, and the resin composition for use in the target application has the same composition except that it does not contain the aforementioned admixtures. <9> A thermoplastic resin composition of any one of <1> to <8> above, wherein, compared with the resin composition for application, the YI value according to JIS K7105 is less than 0.20 or more, and the resin composition for application is a homogeneous composition except that it does not contain the aforementioned admixture. <10> A thermoplastic resin composition of any one of <1> to <9> above, wherein in the aforementioned general formula (1), four of R1 to R5 are hydrogen atoms, one is the site shown in the structural formula of the aforementioned general formula (1-1), two of R6 to R9 are hydrogen atoms, two are alkyl groups, and R10 is a hydrogen atom. <11> A thermoplastic resin composition of any one of <1> to <10> above, wherein in the aforementioned general formula (1) and the aforementioned general formula (1-1), the aforementioned substituents are any one of halogen, cyano, alkenyl, alkynyl, or alkoxy. <12> A thermoplastic resin composition as described in any of <1> to <11> above, further comprising a thermoplastic resin selected from the group consisting of polycarbonate resin, polyester resin, polyester carbonate resin, cycloolefin resin, and acrylic resin. <13> A thermoplastic resin composition as described in <12> above, wherein the thermoplastic resin is a polycarbonate resin, polyester resin, or polyester carbonate resin comprising a constituent unit (B) derived from a monomer shown in general formula (2) below and / or a constituent unit (C) derived from a monomer shown in general formula (3) below.In general formula (2), Ra and Rb are each independently selected from hydrogen atoms, halogen atoms, alkyl groups with 1 to 20 carbon atoms that may have substituents, alkoxy groups with 1 to 20 carbon atoms that may have substituents, cycloalkyl groups with 5 to 20 carbon atoms that may have substituents, cycloalkoxy groups with 5 to 20 carbon atoms that may have substituents, aryl groups with 6 to 20 carbon atoms that may have substituents, heteroaryl groups with 6 to 20 carbon atoms that may have substituents containing one or more heterocyclic atoms selected from O, N, and S, aryloxy groups with 6 to 20 carbon atoms that may have substituents, and the group consisting of -C≡CRh, where Rh represents an aryl group with 6 to 20 carbon atoms that may have substituents, or a heteroaryl group with 6 to 20 carbon atoms that may have substituents containing one or more heterocyclic atoms selected from O, N, and S, and X represents a single bond or a genus group that may have substituents. A and B series each independently represent alkyl groups with 1 to 5 carbon atoms that may have substituents, m and n series each independently represent integers from 0 to 6, and a and b series each independently represent integers from 0 to 10. (In general formula (3), Rc and Rd series are each independently selected from the group consisting of hydrogen atoms, halogen atoms, alkyl groups with 1 to 20 carbon atoms that may have substituents, alkoxy groups with 1 to 20 carbon atoms that may have substituents, cycloalkyl groups with 5 to 20 carbon atoms that may have substituents, cycloalkoxy groups with 5 to 20 carbon atoms that may have substituents, and aryl groups with 6 to 20 carbon atoms that may have substituents, Y1 is a single bond, a genyl group that may have substituents, or any of the structural formulas shown in general formulas (4) to (9) below. (In general formulas (4) to (9), R21 and R Each of the 22 series independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms that may have substituents, or an aryl group having 6 to 30 carbon atoms that may have substituents, or a carbon ring or heterocycle having 1 to 20 carbon atoms that may have substituents formed by the combination of R 21 and R 22; each of the r and s series independently represents an integer from 0 to 5000; each of the A and B series independently represents an alkyl group having 1 to 5 carbon atoms that may have substituents; each of the p and q series independently represents an integer from 0 to 4; and each of the a and b series independently represents an integer from 0 to 10. <14> A thermoplastic resin composition as described in any of <12> and <13> above, wherein the weight average molecular weight (Mw) of the aforementioned thermoplastic resin converted from polystyrene is 10,000 to 300,000. <15> As in any of <13> and <14> above, in the aforementioned general formulas (2) and (3), A and B are each independently representing an alkyl group having 2 or 3 carbon atoms. <16> As in any of <12> to <15> above, in the aforementioned thermoplastic resin composition, the aforementioned thermoplastic resin contains constituent units derived from at least any one of BPEF, BNE, BNEF, and DPBHBNA. <17> As in any of <1> to <16> above, the thermoplastic resin composition further contains a catalyst deactivator.<18> The thermoplastic resin composition of <17> above, wherein the aforementioned catalyst deactivator comprises dodecylbenzenesulfonate. <19> The thermoplastic resin composition of any one of <1> to <18> above, further comprising a release agent. <20> The thermoplastic resin composition of <19> above, wherein the aforementioned release agent is contained at 1 ppm to 5000 ppm by weight, based on the total weight of the aforementioned resin composition. <21> A thermoplastic resin composition comprising: an admixture of the following general formula (1) used to enhance the transmittance (%) value at wavelengths of 370 nm to 400 nm. (In general formula (1), R1 to R5 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, or the structural formula of general formula (1-1) below, but at least any one of R1 to R5 is the structural formula of general formula (1-1) below, R6 to R9 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, and R10 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5.) (In general formula (1-1), R11 to R18 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, L is the part shown in general formula (L1) or (L2) below, R20 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5 that may have substituents, and * represents the part containing R1 to R18 in the aforementioned formula (1).) The bonding positions of the benzene rings in formula (L1). (In formula (L1), R19a and R19b each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. n19 represents an integer from 1 to 12. When n19 is an integer from 2 to 12, the multiple R19a groups can each be the same or different substituents. The multiple R19b groups can each be the same or different substituents. In formula (L2), R19c, R19d, R19e and R19f each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. In formulas (L1) and (L2), * represents the bonding position with the benzene rings containing R1 to R5 in the aforementioned formula (1), and ** represents the bonding position with the benzene rings containing R11 to R14 in the aforementioned formula (1-1).
[0009] <22> A molded article comprising a thermoplastic resin composition as described in any one of <1> to <21> above. <23> A method for manufacturing a thermoplastic resin composition comprising the step of adding an admixture of the following general formula (1) to a thermoplastic resin. (In general formula (1), R1 to R5 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, or the structural formula of general formula (1-1) below, but at least any one of R1 to R5 is the structural formula of general formula (1-1) below, R6 to R9 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, and R10 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5.) (In general formula (1-1), R11 to R18 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, L is the part shown in general formula (L1) or (L2) below, R20 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5 that may have substituents, and * represents the part containing R1 to R18 in the aforementioned formula (1).) The bonding positions of the benzene rings in formula (L1). (In formula (L1), R19a and R19b each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. n19 represents an integer from 1 to 12. When n19 is an integer from 2 to 12, the multiple R19a groups can each be the same or different substituents. The multiple R19b groups can each be the same or different substituents. In formula (L2), R19c, R19d, R19e and R19f each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. In formulas (L1) and (L2), * represents the bonding position with the benzene rings containing R1 to R5 in the aforementioned formula (1), and ** represents the bonding position with the benzene rings containing R11 to R14 in the aforementioned formula (1-1).) <24> A method for improving the transmittance of a thermoplastic resin composition, comprising the step of adding an admixture shown in the following general formula (1) to a thermoplastic resin. (In general formula (1), R1 to R5 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, or the structural formula of the following general formula (1-1), but at least any one of R1 to R5 is the structural formula of the following general formula (1-1), R6 to R9 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, and R10 represents a hydrogen atom, or an alkyl group having a total carbon number of 1 to 5.)(In general formula (1-1), R11 to R18 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, L is the site shown in the following general formula (L1) or (L2), R20 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5 that may have substituents, and * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1). (In formula (L1), R19a and R19b each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20, n19 represents an integer from 1 to 12, when n19 is an integer from 2 to 12, the plurality of R19a can each be the same substituent or different substituents, the plurality of R19b can each be the same substituent or different substituents, in formula (L2), R19c, R 19d, R 19e, and R 19f each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. In formulas (L1) and (L2), * represents the bonding position with the benzene rings containing R1 to R5 in the aforementioned formula (1), and ** represents the bonding position with the benzene rings containing R11 to R14 in the aforementioned formula (1-1). ) <25> A method for enhancing the hue of a thermoplastic resin composition, comprising the step of adding an admixture shown in the following general formula (1) to a thermoplastic resin. (In general formula (1), R1 to R5 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, or the structural formula of general formula (1-1) below, but at least any one of R1 to R5 is the structural formula of general formula (1-1) below, R6 to R9 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, and R10 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5.) (In general formula (1-1), R11 to R18 each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20 that may have substituents, L is the position shown in general formula (L1) or (L2) below, R20 represents a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5 that may have substituents, and * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1).(In formula (L1), R19a and R19b each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. n19 represents an integer from 1 to 12. When n19 is an integer from 2 to 12, the multiple R19a groups can each be the same substituent or different substituents. The multiple R19b groups can each be the same substituent or different substituents. In formula (L2), R19c, R19d, R19e and R19f each independently represent hydrogen atoms and alkyl or alkoxy groups with a total carbon number of 1 to 20. In formulas (L1) and (L2), * represents the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1), and ** represents the bonding position with the benzene ring containing R11 to R14 in the aforementioned formula (1-1).) [Effects of the invention].
[0010] The thermoplastic resin composition of the present invention contains the specified admixtures as described above, and can maintain transmittance, especially in the low wavelength region, to a good degree. For example, it is well known that when antioxidants or release agents are added, there is a tendency for a decrease in transmittance in conventional thermoplastic resin compositions, but in the thermoplastic resin composition of the present invention, even with the addition of additives, a decrease in transmittance, especially in the low wavelength region, can still be prevented. Such thermoplastic resin compositions are particularly suitable as optical materials, etc.
Implementation Method
[0011] [1. Composition of thermoplastic resin]
[0012] The following describes the composition of the thermoplastic resin composition.
[0013] [1-1. Admixture] The thermoplastic resin composition includes an admixture of general formula (1). The admixture of general formula (1) is used to improve the transmittance of the thermoplastic resin composition, especially to improve the transmittance value at low wavelengths. In general formula (1), R1 to R5 each independently represent a hydrogen atom, or an alkyl group having a total carbon number of 1 to 20 substituents, or an alkoxy group having a total carbon number of 1 to 20 substituents. R1 to R5 are preferably hydrogen atoms, or alkyl groups having a total carbon number of 1 to 10 substituents, or alkoxy groups having a total carbon number of 1 to 10 substituents. The total carbon number of the alkyl group and the alkoxy group having substituents is preferably 1 to 5, more preferably 1 to 3, and the alkyl group is, for example, methyl. Furthermore, among R1 to R5 in general formula (1), 2 to 4 hydrogen atoms and 1 to 3 alkyl groups are preferred, and 3 hydrogen atoms and 2 alkyl groups are even more preferred.
[0014] In general formula (1), R6 to R9 each independently represent a hydrogen atom, an alkyl group having a total carbon number of 1 to 20 that may have substituents, or an alkoxy group having a total carbon number of 1 to 20 that may have substituents. R6 to R9 are preferably hydrogen atoms, or alkyl groups having a total carbon number of 1 to 10 that may have substituents, or alkoxy groups having a total carbon number of 1 to 10 that may have substituents. The total carbon number of the alkyl group having substituents and the alkoxy group having substituents is preferably 1 to 8, more preferably 1 to 5. The alkyl group is, for example, t-butyl. Furthermore, among R6 to R9 in general formula (1), 1 to 3 hydrogen atoms and 1 to 3 alkyl groups are preferred, and 2 hydrogen atoms and 2 alkyl groups are more preferred.
[0015] In general formula (1), R10 represents a hydrogen atom, or an alkyl group having a total of 1 to 5 carbon atoms. R10 is preferably a hydrogen atom, or an alkyl group having a total of 1 to 3 carbon atoms that may have substituents, and the total number of carbon atoms of the alkyl group having substituents is preferably 1 or 2. R10 is preferably a hydrogen atom. In general formula (1), although the carbon atom bonded to R10 is an asymmetric carbon, the dopant in general formula (1) can be a racemic mixture or an optically active mixture.
[0016] As described above, at least one of R1 to R5 in general formula (1) is a construction formula as shown in the following general formula (1-1).
[0017] In general formula (1-1), R11 to R14 each independently represent a hydrogen atom, or an alkyl group having a total of 1 to 20 carbon atoms with substituents, or an alkoxy group having a total of 1 to 20 carbon atoms with substituents. Among these substituents, R11 to R14 are preferably hydrogen atoms, or alkyl groups having a total of 1 to 10 carbon atoms with substituents, or alkoxy groups having a total of 1 to 10 carbon atoms with substituents. The total carbon number of the alkyl group and the alkoxy group having substituents is preferably 1 to 5, more preferably 1 to 3. R11 to R14 are preferably hydrogen atoms.
[0018] Of R11 to R18 in general formula (1-1), R15 to R18 are preferably hydrogen atoms, or alkyl groups having a total carbon number of 1 to 10 that may have substituents, or alkoxy groups having a total carbon number of 1 to 10 that may have substituents. The total carbon number of the alkyl group having substituents and the alkoxy group is preferably 1 to 8, more preferably 1 to 5. The alkyl group represented by R15 to R18 is, for example, t-butyl. Also, of R15 to R18 in general formula (1), 1 to 3 hydrogen atoms and 1 to 3 alkyl groups are preferred, and 2 hydrogen atoms and 2 alkyl groups are more preferred.
[0019] In general formula (1-1), L represents the portion shown in general formula (L1) or (L2) below. In formula (L1), R 19a and R 19b each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20. R 19a and R 19b are preferably hydrogen atoms, or alkyl groups having a total carbon number of 1 to 5 that may have substituents, or alkoxy groups having a total carbon number of 1 to 5 that may have substituents. The total carbon number of the alkyl and alkoxy groups having substituents is preferably 1 to 3, more preferably 1 or 2. R 19a and R 19b are preferably hydrogen atoms. When n 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, the complex R 19a can each have the same or different substituents, and similarly, the complex R 19b can each have the same or different substituents. It is preferred that n 19 is 1 to 6, more preferably 1 to 4, for example 2 or 3. In formula (L2), R 19c, R 19d, R 19e, and R 19f each independently represent a hydrogen atom, an alkyl or alkoxy group with a total carbon number of 1 to 20. It is preferred that R 19c, R 19d, R 19e, and R 19f each independently represent a hydrogen atom, or an alkyl group with a total carbon number of 1 to 5 that may have substituents, or an alkoxy group with a total carbon number of 1 to 5 that may have substituents. The total number of carbon atoms in the alkyl and alkoxy groups that may have substituents is preferably 1 to 3, more preferably 1 or 2. R19c, R19d, R19e, and R19f are preferably hydrogen atoms. In formulas (L1) and (L2), each * independently represents the bonding position of L relative to the benzene ring containing R1 to R5 in formula (1). That is, the * in formulas (L1) and (L2) indicates the bonding position at the end of formula (1-1) where the * is at the same bonding position as in formula (1-1). In formulas (L1) and (L2), each ** independently represents the bonding position of L relative to the benzene ring containing R11 to R14 in formula (1-1).
[0020] In general formula (1-1), R20 represents a hydrogen atom, or an alkyl group having a total of 1 to 5 carbon atoms. R20 is preferably a hydrogen atom, or an alkyl group having a total of 1 to 3 carbon atoms that may have substituents, and the total number of carbon atoms of the alkyl group that may have substituents is preferably 1 or 2. R20 is preferably a hydrogen atom. In general formula (1), although the carbon atom bonded to R20 is an asymmetric carbon, the dopant containing the part of general formula (1-1) can be a racemic mixture or an optically active mixture.
[0021] In general formula (1), it is preferable that one or two of R1 to R5 are the structural formulas shown in general formula (1-1) above, and it is even more preferable that only one of R1 to R5 is the structural formula shown in general formula (1-1) above.
[0022] The substituents in general formulas (1) and (1-1) are, for example, any of halogen, cyano, alkenyl, alkynyl, or alkoxy. Specific examples of dopant of general formula (1) include compounds of formula (12) below, and any optically active forms thereof, mixtures thereof, such as racemates.
[0023] In the thermoplastic resin composition, the total weight of the thermoplastic resin composition is used as a basis, and it is preferable to contain 1 to 2000 ppm by weight of admixture. The content of admixture in the thermoplastic resin composition is preferably 10 to 1000 ppm by weight, more preferably 50 to 800 ppm by weight, particularly preferably 50 to 500 ppm by weight, and even more preferably 100 to 300 ppm by weight.
[0024] In addition to the above-mentioned admixtures, the thermoplastic resin composition may also contain the following additives. [1-2. Antioxidants] It is preferable that the thermoplastic resin composition contains an antioxidant. As an antioxidant, at least one of phenolic antioxidants and phosphite antioxidants is preferred. Examples of phenolic antioxidants include 1,3,5-tris(3,5-di-tert-butyl-4-hydroxyphenylmethyl)-2,4,6-trimethylbenzene, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-1,3,5-triazine e-2,4,6(1H,3H,5H)-trione, 4,4',4”-(1-methylpropyl-3-ylidene)tris(6-tert-butyl-m-cresol), 6,6'-di-tert-butyl-4,4'-butylidene di-m-cresol, and octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenylmethyl)-2,4,6-trimethylbenzene, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxyphenylmethyl)-2,4,6-trimethylbenzene, 1,3,5-tris(3,5-di-butyl-4-hydroxybenzyl)-1,3,5-triazine e-2,4,6(1H,3H,5H)-trione, 4,4',4”-(1-methylpropyl-3-ylidene)tris(6-tert-butyl-m-cresol), 6,6'-di-tert-butyl-4,4'-butylidene di-m-cresol, and 1,3,5-tris(3,5-di-tert-butyl-4-hydroxyphenylmethyl)-2,4,6-trimethylbenzene, 1,3,5-tris(3,5-di-butyl-4-hydroxyphenyl-4-hydroxybenzene), 1,4',4”-trimethylbenzene, 1,3,5-tris(3,5-di-butyl-4-hydroxybenzene), 1,4',4”-trimethylbenzene, 1,3,5-tris(3,5- t-Butyl-4-hydroxyphenyl)propionate, pentaerythritol-tetra[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 3,9-bis{2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propoxy]-1,1-dimethylethyl}-2,4,8,10-tetraoxospiro[5.5]undecane, pentaerythritol-tetra[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], etc., with pentaerythritol-tetra[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] being preferred. Examples of phosphite-based antioxidants include 2-ethylhexyl diphenyl phosphite, isodeyl diphenyl phosphite, triisodecyl phosphite, triphenyl phosphite, 3,9-bis(octadecyloxy)-2,4,8,10-tetraoxy-3,9-diphosspiro[5.5]undecane, 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosspiro[5.5]undecane, and 2,2'-methylenebis(4,6-di-tert-butylphenyl)2-ethylhexyl phosphite. The preferred antioxidants are 2,4-ditert-butylphenyl) phosphite, nonylphenyl) phosphite, tetra-C12-15-alkyl(propane-2,2-diylbis(4,1-epoxyphenyl))bis(phosphite), 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosspiro[5.5]undecane, with 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosspiro[5.5]undecane being the most suitable. As an antioxidant, any one of the above-mentioned types may be used alone, or a mixture of two or more types may be used.
[0025] In the thermoplastic resin composition, the total weight of the resin composition is used as a basis, and it is preferable to contain an antioxidant of 1 to 3000 ppm by weight. The antioxidant content in the thermoplastic resin composition is preferably 50 to 2500 ppm by weight, more preferably 100 to 2000 ppm by weight, particularly preferably 150 to 1500 ppm by weight, and even more preferably 200 to 1200 ppm by weight.
[0026] [1-3. Release Agent] It is preferable that the thermoplastic resin composition contains a release agent. Examples of release agents include ester compounds, such as glycerol fatty acid esters (e.g., mono- and diglycerides of glycerol fatty acids), propylene glycol fatty acid esters (e.g., diol fatty acid esters of sorbitan fatty acids), higher alcohol fatty acid esters, and full or mono-fatty acid esters of aliphatic polyols and aliphatic carboxylic acids. When using esters of aliphatic polyols and aliphatic carboxylic acids as release agents, either mono-esters or full-esters can be used, or other than full-esters such as mono-esters. Specific examples of release agents include the following. Specifically, sorbitan fatty acid esters such as sorbitan stearate, sorbitan laurate, sorbitan oleate, sorbitan trioleate, sorbitan trisorheate, sorbitan stearate, sorbitan tristearate, and sorbitan caprylate; propylene glycol fatty acid esters such as propylene glycol monostearate, propylene glycol monooleate, propylene glycol monosorheate, propylene glycol monolaurate, and propylene glycol monopalmitate; and higher alcohol fatty acid esters such as stearyl stearate. Monoglycerides including glycerol monohydroxystearate, glycerol monooleate, glycerol monobehenate, glycerol monocaprylate, glycerol monolaurate, etc.; mono- and diglycerides including glycerol mono- and distearate, glycerol mono- and dibehenate, glycerol mono- and dioleate; glycerol fatty acid ester monoglycerides; glycerol fatty acid ester acetylated monoglycerides including glycerol diacetyl monolaurate; glycerol fatty acid ester organic acid monoglycerides including citrate fatty acid monoglycerides, succinate fatty acid monoglycerides, and diacetyl tartaric acid fatty acid monoglycerides. Dipropylene glycol stearate, dipropylene glycol laurate, dipropylene glycol oleate, dipropylene glycol monostearate, dipropylene glycol monolaurate, dipropylene glycol monomyristate, dipropylene glycol monooleate, tetrapropylene glycol stearate, decapropylene glycol laurate, decapropylene glycol oleate, polypropylene glycol polyricinoleate, and other polypropylene glycol fatty acid esters.
[0027] In the thermoplastic resin composition, the total weight of the resin composition is used as a basis, and it is preferable to include a release agent of 1 to 5000 ppm by weight. The content of the release agent in the thermoplastic resin composition is preferably 50 to 4000 ppm by weight, more preferably 100 to 3500 ppm by weight, particularly preferably 500 to 13000 ppm by weight, and even more preferably 1000 to 2500 ppm by weight.
[0028] [1-4. Catalyst Deactivator] It is preferable for the thermoplastic resin composition to contain a catalyst deactivator as an additive. The catalyst deactivator is used to deactivate the catalyst used in the polymerization of the curable resin composition, thereby stopping the polymerization reaction. Suitable catalyst deactivators include esters such as butyl benzoate; aromatic sulfonic acids such as p-toluenesulfonic acid; aromatic sulfonates such as p-butyl toluenesulfonate and p-hexyl toluenesulfonate; phosphoric acids such as phosphorous acid, phosphoric acid, and phosphonic acid; phosphites such as triphenyl phosphite, monophenyl phosphite, diphenyl phosphite, diethyl phosphite, din-propyl phosphite, din-butyl phosphite, din-hexyl phosphite, dioctyl phosphite, and monooctyl phosphite; and phosphites such as triphenyl phosphate and diethyl phosphite. Phosphate esters such as phenyl esters, monophenyl phosphate esters, dibutyl phosphate esters, dioctyl phosphate esters, and monooctyl phosphate esters; phosphonic acids such as diphenylphosphonic acid, dioctylphosphonic acid, and dibutylphosphonic acid; phosphonate esters such as diethyl phenylphosphonate; phosphine derivatives such as triphenylphosphine and bis(diphenylphosphino)ethane; boric acids such as boric acid and phenylboronic acid; aromatic sulfonates such as tetrabutylphosphonium dodecylbenzenesulfonate; organohalides such as stearate chloride, benzyl chloride, and p-toluenesulfonate chloride; alkyl sulfuric acids such as dimethyl sulfuric acid; and organohalides such as benzyl chloride. From the viewpoint of the effectiveness of the deactivator and its stability relative to the resin, tetrabutylphosphonium dodecylbenzenesulfonate, p-toluene, or butyl sulfonate are particularly preferred. These deactivators are used at 0.01 to 50 moles relative to the catalyst amount, preferably 0.3 to 20 moles. If the amount of catalyst is less than 0.01 moles, the deactivation effect becomes insufficient and unsatisfactory. Conversely, if the amount of catalyst is more than 50 moles, the heat resistance of the resin decreases, making the molded part easier to color and unsatisfactory.
[0029] In the thermoplastic resin composition, the catalyst deactivator is preferably contained at a concentration of 1 ppm to 1000 ppm by weight, based on the total weight of the resin composition. The content of the catalyst deactivator in the thermoplastic resin composition is preferably 3 ppm to 500 ppm by weight, more preferably 5 ppm to 100 ppm by weight, and particularly preferably 10 ppm to 50 ppm by weight. The catalyst deactivator is preferably added to the thermoplastic resin composition as a solution, for example, as an aqueous solution. Furthermore, the catalyst deactivator can be added to the thermoplastic resin composition as, for example, as an alcohol solution such as methanol or ethanol, or as a solution of an organic solvent such as phenol.
[0030] [1-5. Other Additives] In addition to the admixtures, antioxidants, release agents, and catalyst deactivators mentioned above, other additives may be added to the thermoplastic resin composition. Examples of additives that can be included in the thermoplastic resin composition include heat stabilizers, plasticizers, fillers, UV absorbers, rust inhibitors, dispersants, defoamers, leveling agents, flame retardants, lubricants, dyes, pigments, bluing agents, nucleating agents, and transparentizing agents. The content of additives other than admixtures, antioxidants, release agents, and catalyst deactivators (hereinafter also referred to as additional additives) in the thermoplastic resin composition is preferably 10 ppm to 5.0% by weight, more preferably 100 ppm to 2.0% by weight, and even more preferably 1000 ppm to 1.0% by weight, but is not limited to these. The above-mentioned additives may have an adverse effect on the penetration rate; therefore, it is preferable to add them in moderation, for example, with the total amount added within the above range.
[0031] [1-6. Thermoplastic Resin] The thermoplastic resin composition includes a thermoplastic resin. The thermoplastic resin is preferably one or more of polycarbonate resin, polyester resin, polyester carbonate resin, cycloolefin resin, and acrylic resin. The thermoplastic resin is preferably a polycarbonate resin, polyester resin, or polyester carbonate resin having a constituent unit (B) derived from a monomer shown in the following general formula (2). In general formula (2), Ra and Rb each independently represent alkyl groups having 1 to 20 carbon atoms that may have substituents, alkoxy groups having 1 to 20 carbon atoms that may have substituents, cycloalkyl groups having 5 to 20 carbon atoms that may have substituents, cycloalkoxy groups having 5 to 20 carbon atoms that may have substituents, aryl groups having 6 to 20 carbon atoms that may have substituents, heteroaryl groups having 6 to 20 carbon atoms that may have substituents and containing one or more heterocyclic atoms selected from O, N, and S, aryloxy groups having 6 to 20 carbon atoms that may have substituents, and the group consisting of -C≡CRh. Rh represents aryl groups having 6 to 20 carbon atoms that may have substituents, or heteroaryl groups having 6 to 20 carbon atoms that may have substituents and containing one or more heterocyclic atoms selected from O, N, and S. Ra and Rb are preferably hydrogen atoms, aryl groups with 6 to 20 carbon atoms that may have substituents, and heteroaryl groups with 6 to 20 carbon atoms that may have substituents, including one or more heterocyclic atoms selected from O, N and S. More preferably, they are hydrogen atoms, aryl groups with 6 to 20 carbon atoms that may have substituents, and even more preferably, they are hydrogen atoms and aryl groups with 6 to 12 carbon atoms that may have substituents.
[0032] In general formula (2), X represents a single bond or a genoyl group that may have substituents. X is preferably a single bond or a genoyl group that may have substituents with a total of 12 to 20 carbon atoms. In general formula (2), A and B are each independently an alkyl group that may have substituents with 1 to 5 carbon atoms, preferably an alkyl group with 2 or 3 carbon atoms. In general formula (2), m and n are each independently an integer from 0 to 6, preferably an integer from 0 to 3, and more preferably 0 or 1. In general formula (2), a and b are each independently an integer from 0 to 10, preferably an integer from 1 to 3, and more preferably 1 or 2.
[0033] Specific examples of constituent units (B) include those derived from BNE, DPBHBNA, etc.
[0034] The thermoplastic resin is preferably a polycarbonate resin, a polyester resin, or a polyester-carbonate resin comprising a constituent unit (C) derived from a monomer shown in the general formula (3) below. In the general formula (3), Rc and Rd are each independently selected from the group consisting of a halogen atom, an alkyl group having 1 to 20 carbon atoms that may have a substituent, an alkoxy group having 1 to 20 carbon atoms that may have a substituent, a cycloalkyl group having 5 to 20 carbon atoms that may have a substituent, a cycloalkoxy group having 5 to 20 carbon atoms that may have a substituent, and an aryl group having 6 to 20 carbon atoms that may have a substituent. Rc and Rd are preferably hydrogen atoms, aryl groups with 6 to 20 carbon atoms that may have substituents, and heteroaryl groups with 6 to 20 carbon atoms that may have substituents, including one or more heterocyclic atoms selected from O, N and S. The lesser group is hydrogen atoms and aryl groups with 6 to 20 carbon atoms that may have substituents, and more preferably hydrogen atoms and aryl groups with 6 to 12 carbon atoms that may have substituents.
[0035] In general formula (3), Y1 is a single bond, a fumonisin that may have substituents, or any of the structural formulas shown in general formulas (4) to (9) below, preferably a single bond, or the structural formula shown in general formula (4) below. In general formulas (4) and (9), R21 and R22 each independently represent a hydrogen atom, a halogen atom, an alkyl group with 1 to 20 carbon atoms that may have substituents, or an aryl group with 6 to 30 carbon atoms that may have substituents, or a carbon ring or heterocycle with 1 to 20 carbon atoms that may have substituents formed by the combination of R21 and R22. In general formulas (7) and (9), r and s are each independently an integer from 0 to 5000.
[0036] In the above general formula (3), A and B are each independently an alkyl group having 1 to 5 carbon atoms, preferably an alkyl group having 2 or 3 carbon atoms. In the above general formula (3), p and q are each independently an integer from 0 to 4, preferably 0 or 1. Furthermore, in the above general formula (3), a and b are each independently an integer from 0 to 10, preferably an integer from 0 to 5, more preferably an integer from 0 to 2, for example, 0 or 1.
[0037] Specific examples of the constituent unit (C) include those derived from BPEF (9,9-bis(4-(2-hydroxyethoxy)phenyl) bisphenol A), BPPEF (9,9-bis(4-(2-hydroxyethoxy)-3-phenylphenyl) bisphenol A), bisphenol AP, bisphenol AF, bisphenol B, bisphenol BP, bisphenol C, bis(4-hydroxyphenyl)-2,2-dichloroethylene, bisphenol E, bisphenol F, bisphenol G, bisphenol M, bisphenol S, bisphenol P, bisphenol PH, bisphenol TMC, bisphenol P-AP (4,4'-(1-phenylethylidene) bisphenol), bisphenol P-CDE (4,4'-cyclododecylene bisphenol), and bisphenol P-HTG. Bisphenol P-MIBK (4,4'-(3,3,5-trimethylcyclohexyl)bisphenol), Bisphenol P-MIBK (4,4'-(1,3-dimethylbutylene)bisphenol), Bisphenol PEO-FL (bisphenoxyethanol), Bisphenol P-3MZ (4-[1-(4-hydroxyphenyl)-3-methylcyclohexyl]phenol), Bisphenol OC-FL (4,4'-[1-[4-[1-(4-hydroxyphenyl)-1-methylethyl]phenyl]ethylene]bisphenol), Bisphenol Z, BP-2EO (2,2'-[[1,1'-biphenyl]-4,4'-dimethylbis(oxy)bisethanol), S-BOC (4,4'-(1-methylethylene)bis(2-methylphenol),) TrisP-HAP (4,4',4”-ethylene), etc.
[0038] The thermoplastic resin may be a polymer containing constituent unit (B) but not constituent unit (C), a polymer containing constituent unit (C) but not constituent unit (B), or a copolymer having both constituent unit (B) and constituent unit (C), a mixture of a polymer having only constituent unit (B) and a polymer having only constituent unit (C), or a combination thereof. Examples of polymers containing constituent unit (C) but not constituent unit (B) include those having at least any one of the constituent units of formulas (I-1) to (I-3) below. Examples of copolymers having both constituent unit (B) and constituent unit (C) include those having at least any one of the constituent units of formulas (II-1) to (II-4) below. (In formula (I-1), m and n are each integers from 1 to 10, preferably from 1 to 5, and more preferably 1. In formula (I-3), n is an integer from 1 to 10, preferably from 1 to 5, and more preferably 1.) Furthermore, as a polymer having multiple types of constituent units, either a block copolymer or a random copolymer with m and n values of up to, for example, 100 or more can be used, preferably a random copolymer, and more preferably a random copolymer with m and n values of 1. (In formulas (II-1) to (II-4), m and n are each independently integers from 1 to 10, preferably from 1 to 5, and more preferably 1.) Furthermore, as a polymer having multiple types of constituent units, either a block copolymer or a random copolymer with m and n values of up to, for example, 100 or more can be used, preferably a random copolymer, and more preferably a random copolymer with m and n values of 1. In the copolymer, the molar ratio of constituent unit (B) to constituent unit (C) is preferably 1:99 to 99:1, more preferably 10:90 to 90:10, even more preferably 15:85 to 85:15, and particularly preferably 30:70 to 70:30. Furthermore, in the mixture, the weight ratio of the polymer containing only constituent unit (B) to the polymer containing only constituent unit (C) is preferably 1:99 to 99:1, more preferably 10:90 to 90:10, even more preferably 15:85 to 85:15, and particularly preferably 30:70 to 70:30.
[0039] The thermoplastic resin may be a cycloolefin resin, or may contain cycloolefin resins. Examples of cycloolefin resins include those having the following constituent units.
[0040]
[0041] In the above formula, X and g each independently represent an alkyl group having 1 to 10 carbon atoms. Examples of such alkyl groups having 1 to 10 carbon atoms include methylene, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, and pentyl. Among these, methylene, ethyl, propyl, butyl, isobutyl, and sec-butyl are preferred, with methylene, ethyl, and propyl being more preferred.
[0042] Rj, Rk, Rl and Rm are each independently selected from halogen atoms, substituted or unsubstituted alkyl groups having 1 to 20 carbon atoms, substituted or unsubstituted alkoxy groups having 1 to 20 carbon atoms, substituted or unsubstituted cycloalkyl groups having 5 to 20 carbon atoms, substituted or unsubstituted cycloalkoxy groups having 5 to 20 carbon atoms, substituted or unsubstituted aryl groups having 6 to 20 carbon atoms, substituted or unsubstituted heteroaryl groups having 3 to 20 carbon atoms containing one or more heterocyclic atoms selected from O, N and S, substituted or unsubstituted aryloxy groups having 6 to 20 carbon atoms, and -C≡C-Ri. Examples of Rj, Rk, Rl and Rm that are the same as Xa, Xb, Xc, Xd, Xe and Xf mentioned above can be given.
[0043] However, Rj, Rk, Rl, and Rm may also have substituents. There are no particular limitations on the substituents, and examples include halogen atoms, alkyl groups having 1 to 10 carbon atoms, cycloalkyl groups having 5 to 10 carbon atoms, alkoxy groups having 1 to 10 carbon atoms, cycloalkoxy groups having 5 to 10 carbon atoms, alkoxycarbonyl groups having 2 to 10 carbon atoms, cycloalkoxycarbonyl groups having 5 to 10 carbon atoms, aryloxycarbonyl groups having 7 to 15 carbon atoms, alkylcarbonyloxy groups having 2 to 10 carbon atoms, cycloalkylcarbonyloxy groups having 5 to 10 carbon atoms, arylcarbonyloxy groups having 7 to 15 carbon atoms, hydroxyalkylcarbonyl groups having 2 to 10 carbon atoms, epoxypropoxycarbonyl groups, hydroxyl groups, carboxyl groups, cyano groups, and amino groups having 1 to 10 carbon atoms.
[0044] As the aforementioned alkyl group having 1 to 10 carbon atoms, examples include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, etc.
[0045] As the aforementioned cycloalkyl group with 5 to 10 carbon atoms, examples include cyclopentyl, cyclohexyl, cycloheptyl, bicyclo[2.2.1]heptyl, bicyclo[2.2.2]octyl, etc.
[0046] As the aforementioned alkoxy groups with 1 to 10 carbon atoms, examples include methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, sec-butoxy, tert-butoxy, pentoxy, etc.
[0047] As the aforementioned cycloalkoxy group with 5 to 10 carbon atoms, examples include cyclopentoxy, cyclohexoxy, bicyclo[2.2.1]heptoxy, bicyclo[2.2.2]octoxy, etc.
[0048] As the aforementioned alkoxy carbonyl groups with 2 to 10 carbon atoms, examples include methoxy carbonyl, ethoxy carbonyl, propoxy carbonyl, isopropoxy carbonyl, butoxy carbonyl, isobutoxy carbonyl, sec-butoxy carbonyl, tert-butoxy carbonyl, etc.
[0049] As the aforementioned cycloalkoxy carbonyl groups with 5 to 10 carbon atoms, examples include cyclopentoxy carbonyl, cyclohexyloxy carbonyl, bicyclo[2.2.1]heptoxy carbonyl, bicyclo[2.2.2]octoxy carbonyl, etc.
[0050] As the aforementioned aryloxycarbonyl with 7 to 15 carbon atoms, examples include phenoxycarbonyl, tolyloxycarbonyl, xyloxycarbonyl, trimethylphenyloxycarbonyl, tetramethylphenyloxycarbonyl, ethylphenyloxycarbonyl, ethylmethylphenyloxycarbonyl, diethylphenyloxycarbonyl, naphthyloxycarbonyl, etc.
[0051] As the aforementioned alkyl carbonyloxy group with 2 to 10 carbon atoms, examples include methyl carbonyloxy, ethyl carbonyloxy, propyl carbonyloxy, isopropyl carbonyloxy, butyl carbonyloxy, etc.
[0052] As the aforementioned cycloalkyl carbonyloxy group with 5 to 10 carbon atoms, examples include cyclopentyl carbonyloxy, cyclohexyl carbonyloxy, bicyclo[2.2.1]heptyl carbonyloxy, bicyclo[2.2.2]octyl carbonyloxy, etc.
[0053] As the aforementioned aryl carbonyloxy group with 7 to 15 carbon atoms, examples include phenyl carbonyloxy, tolyl carbonyloxy, xylyl carbonyloxy, trimethylphenyl carbonyloxy, tetramethylphenyl carbonyloxy, ethylphenyl carbonyloxy, ethylmethylphenyl carbonyloxy, diethylphenyl carbonyloxy, naphthyl carbonyloxy, etc.
[0054] As the aforementioned hydroxyalkyl carbonyl group with 2 to 10 carbon atoms, examples include hydroxymethyl carbonyl, hydroxyethyl carbonyl, and hydroxypropyl carbonyl.
[0055] Examples of acetamino groups with 1 to 10 carbon atoms include methylaminocarbonyl, ethylaminocarbonyl, dimethylaminocarbonyl, acetamino, etc.
[0056] It may have the above-mentioned substituents alone, or it may have a combination of two or more.
[0057] Ri represents an aryl group with 6 to 20 carbon atoms or a heteroaryl group with 3 to 20 carbon atoms containing one or more heterocyclic atoms selected from O, N, and S. The aforementioned Ri system is the same as described above.
[0058] p represents an integer of 0 or 1 independently.
[0059] q, r, and s each independently represent integers from 0 to 10, with 0 to 5 being preferred, and 0 to 3 being even better.
[0060] t represents an integer from 1 to 3, with 1 or 2 being preferred.
[0061] Here, when q is 2 or more and 2 R j exist in adjacent carbon atoms, the 2 R j can also form a ring structure together. For example, when q is 2 and both R j are substituted or unsubstituted alkyl groups, the general formula (20) becomes the following formula (20-1). When q is 2 and both R j are substituted or unsubstituted alkyl groups and substituted or unsubstituted cycloalkyl groups, the general formula (20) can become the following formulas (20-2), (20-3), or (20-4).
[0062]
[0063] In the above formula, X g and p are the same as those described above.
[0064] R n is one of the above-mentioned substituents, specifically including halogen atoms, alkyl groups having 1 to 10 carbon atoms, cycloalkyl groups having 5 to 10 carbon atoms, alkoxy groups having 1 to 10 carbon atoms, cycloalkoxy groups having 5 to 10 carbon atoms, alkoxycarbonyl groups having 2 to 10 carbon atoms, cycloalkoxycarbonyl groups having 5 to 10 carbon atoms, aryloxycarbonyl groups having 7 to 15 carbon atoms, alkylcarbonyloxy groups having 2 to 10 carbon atoms, cycloalkylcarbonyloxy groups having 5 to 10 carbon atoms, arylcarbonyloxy groups having 7 to 15 carbon atoms, hydroxyalkylcarbonyl groups having 2 to 10 carbon atoms, epoxypropoxycarbonyl groups, hydroxyl groups, carboxyl groups, cyano groups, and amino groups having 1 to 10 carbon atoms.
[0065] z has no particular restrictions, but 0~6 is preferred, 0~3 is better, and 0 or 1 is even better.
[0066] u represents an integer from 1 to 3, with 1 or 2 being preferred.
[0067] Furthermore, when r is 2 or more and two R k exist on adjacent carbon atoms, the two R k can also form a ring structure together. For example, when r is 2 and both R k are substituted or unsubstituted alkyl groups, the general formula (21) becomes the following formula (21-1) or (21-2). When r is 2 and both R k are substituted or unsubstituted alkyl groups and substituted or unsubstituted cycloalkyl groups, the general formula (21-1) can become the following formula (21-3).
[0068]
[0069] In the above formula, X g, p, R n, z, and u are as described above.
[0070] Furthermore, when s is 2 or more and 2 R l are present on adjacent carbon atoms, the 2 R l can also form a ring structure together. For example, when s is 2 and both R l are substituted or unsubstituted alkyl groups, the general formula (22) becomes the following formula (22-1) or (22-2). When s is 2 and both R l are substituted or unsubstituted alkyl groups and substituted or unsubstituted cycloalkyl groups, the general formula (22) can become the following formula (22-3) or (22-4).
[0071]
[0072] In the above formula, X g, p, R n, z, and u are as described above.
[0073] In formulas (21-1) to (21-3), R m represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. There are no particular limitations on the aforementioned alkyl groups having 1 to 3 carbon atoms, and examples include methyl, ethyl, propyl, and isopropyl.
[0074] As a specific example of a cycloolefin resin, one may include at least one type of resin comprising a group of constituent units selected from the following formulas 1 to 8.
[0075]
[0076] The aforementioned constituent units may be included individually in cyclic olefin resins, or may be combined with two or more types. Furthermore, in addition to the aforementioned constituent units, they may also be combined with constituent units of other cyclic polyolefins, or with constituent units of other resins (polyolefin resins, polyester resins, etc.).
[0077] There are no particular limitations on the weight (mass) average molecular weight (Mw) of the cycloolefin resin, but 1,000 to 3,000,000 is preferred, 10,000 to 3,000,000 is more preferred, 20,000 to 1,000,000 is even more preferred, and 30,000 to 500,000 is particularly preferred.
[0078] In addition to the above-mentioned cycloolefin resins, resins (polymers) having constituent units containing aliphatic rings may also be used as thermoplastic resins. For example, thermoplastic resins having constituent units shown in the following formula (23) as monomers having at least one of the constituent units derived from isosorbide, pentacyclic pentadecyldiethanol (PCPMD), cyclohexanediethanol, or spiroglycerol. (In general formula (23), Rp represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.)
[0079] Also, any of the above-mentioned cycloolefin resins or resins having aliphatic ring constituent units may be used as thermoplastic resins in copolymers or blends having constituent units shown in the following general formula (24). Specific examples of such thermoplastic resins include copolymers or blends having constituent units of the above general formula (23) and constituent units of the following general formula (24). (In general formula (24), Rq and Rs each independently represent a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, a cycloalkyl group having 5 to 20 carbon atoms, a cycloalkoxy group having 5 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or an aryloxy group having 6 to 20 carbon atoms; A and B each independently represent an alkyl group having 1 to 4 carbon atoms.)
[0080] Thermoplastic resins may also include acrylic resins. There are no particular limitations on acrylic resins, but examples include homopolymers of various (meth)acrylates represented by polymethyl methacrylate (PMMA) and methyl methacrylate (MMA), copolymers of PMMA or MMA with one or more other monomers, and mixtures of multiple types of such resins.
[0081] As a preferred example of using an acrylic resin as a thermoplastic resin, examples include those comprising a (meth)acrylate constituent unit (a) (hereinafter also referred to as "constituent unit (a)") as shown in the general formula (10) below, and an aliphatic ethylene constituent unit (b) (hereinafter also referred to as "constituent unit (b)") as shown in the general formula (11) below. Furthermore, in this specification, "(meth)acrylate" means either methacrylic acid or acrylic acid. Constituent unit (a) is a constituent unit derived from (meth)acrylate. In the general formula (10) above, R 31 is hydrogen or methyl. R 32 is a hydrocarbon group having 1 to 18 carbon atoms, and may also have substituents selected from hydroxyl and alkoxy groups. Examples of R 32 include alkyl groups such as methyl, ethyl, butyl, lauryl, stearyl, cyclohexyl, and isoborneol; hydroxyalkyl groups such as 2-hydroxyethyl, 2-hydroxypropyl, and 2-hydroxy-2-methylpropyl; alkoxyalkyl groups such as 2-methoxyethyl, 2-ethoxyethyl, and 2-phenoxyethyl; and aryl groups such as benzyl and phenyl. It can also be an organic group formed by combining one or more of these groups. The carbon number of the alkoxy group is preferably 1 to 10, and more preferably 1 to 6. Examples of alkoxy groups include methoxy, ethoxy, and phenoxy. When a plurality of (meth)acrylate constituent units (constituent unit (a)) are present in the acrylic resin, the plurality of R 31 and R 32 can be the same or different. Among these, the preferred unit is a (meth)acrylate unit in which R 31 is methyl and R 32 is methyl and / or ethyl, and the more preferred unit is a methacrylate unit in which R 31 is methyl and R 32 is methyl.
[0082] The constituent unit (b) is derived from an aliphatic ethylene compound. In the general formula (11) above, R 33 is hydrogen or methyl. Also, R 34 is cyclohexyl or cyclohexyl having a substituent selected from hydrocarbon groups, hydroxyl groups, alkoxy groups, and halogen atoms with 1 to 4 carbon atoms. Specific examples of hydrocarbon groups as substituents include alkyl groups such as methyl, ethyl, propyl, and butyl. The number of carbon atoms of the alkoxy group of the substituent is preferably 1 to 10, and more preferably 1 to 6. Specific examples of alkoxy groups include methoxy, ethoxy, and phenoxy. The number of halogen atoms as substituents includes fluorine, chlorine, and bromine atoms, especially chlorine and bromine atoms. When there are multiple constituent units (b) in the acrylic resin, the multiple R 33 and R 34 may be the same or different. Among these, the preferred embodiment is that R 33 is hydrogen or methyl, and R 34 is a cyclohexyl aliphatic ethylene unit; even more preferred is that R 33 is hydrogen, and R 34 is a cyclohexyl aliphatic ethylene unit.
[0083] The aforementioned acrylic resin, which can be used in thermoplastic resins, preferably mainly comprises constituent unit (a) and constituent unit (b). The total percentage of the aforementioned constituent unit (a) and constituent unit (b) relative to the total constituent units of the acrylic resin is, for example, 85-100 mol%, preferably 90-100 mol%, more preferably 95-100 mol%, and even more preferably 98-100 mol%. Furthermore, the percentage of constituent unit (a) relative to the total constituent units of the acrylic resin is, for example, 55-80 mol%, preferably 56-79 mol%, more preferably 57-78 mol%, and even more preferably 58-77 mol%. Furthermore, the percentage of constituent unit (b) relative to the total constituent units of the acrylic resin is, for example, 10-45 mol%, preferably 11-44 mol%, more preferably 12-43 mol%, and even more preferably 13-42 mol%. If the proportion of constituent units (b) relative to the total constituent units of acrylic resin is less than 10%, the acrylic resin will have reduced heat resistance or reduced dimensional stability in high humidity environments, which will be undesirable.
[0084] Without impairing optical properties, acrylic resins may also contain constituent units other than constituent units (a) and (b). Such constituent units are not particularly limited and may include, for example, constituent units derived from acrylonitrile, acrylic acid, methacrylic acid, anhydrous maleic acid, phenylmaleimide, cyclohexylmaleimide, etc.
[0085] There is no particular limitation on the manufacturing method of acrylic resin. For example, a method of copolymerizing (meth)acrylate monomer with an aromatic ethylene monomer having at least one benzene ring skeleton and then hydrogenating the benzene ring, or a method of copolymerizing (meth)acrylate monomer with an aliphatic ethylene monomer having at least one cyclohexyl ring skeleton, is suitable, with the former being particularly suitable.
[0086] As a monomer for (meth)acrylate, there is no particular limitation, and examples include methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, lauryl (meth)acrylate, stearyl (meth)acrylate, cyclohexyl (meth)acrylate, isoborneol (meth)acrylate, (2-hydroxyethyl) methacrylate, (2-hydroxypropyl) methacrylate, (2-hydroxy-2-methylpropyl) methacrylate, (2-methoxyethyl) methacrylate, (2-ethoxyethyl) methacrylate, (2-phenoxyethyl) methacrylate, benzyl (meth)acrylate, and phenyl (meth)acrylate. Among these, methyl methacrylate is preferred.
[0087] Specific examples of aromatic ethylene monomers include styrene, α-methylstyrene, p-hydroxystyrene, alkoxystyrene, chlorostyrene, bromostyrene, and their derivatives. Among these, styrene and α-methylstyrene are preferred.
[0088] Examples of aliphatic ethylene monomers include vinylcyclohexane, isopropenylcyclohexane, and 1-propenyl-2-methylcyclohexane. Among these, vinylcyclohexane and isopropenylcyclohexane are preferred.
[0089] The polymerization system of (meth)acrylate monomers and aromatic ethylene monomers can be manufactured using known methods, such as bulk polymerization, solution polymerization, suspension polymerization, and emulsion polymerization. Solution polymerization is carried out by continuously feeding a monomer composition containing a solvent, monomer, chain transfer agent, and polymerization initiator into a fully mixing tank and conducting continuous polymerization at 100-180°C.
[0090] Examples of solvents used in solution polymerization include hydrocarbon solvents such as toluene, dimethyl, cyclohexane, and methylcyclohexane; ester solvents such as ethyl acetate and methyl isobutyrate; ketone solvents such as acetone and methyl ethyl ketone; ether solvents such as tetrahydrofuran and dioxane; and alcohol solvents such as methanol and isopropanol.
[0091] The hydrogenation reaction following the polymerization of (meth)acrylate monomers with aromatic ethylene monomers is carried out in a suitable solvent. The solvent used in this hydrogenation reaction may be the same as or different from the aforementioned polymerization solvent. Examples include hydrocarbon solvents such as cyclohexane and methylcyclohexane; ester solvents such as ethyl acetate and methyl isobutyrate; ketone solvents such as acetone and methyl ethyl ketone; ether solvents such as tetrahydrofuran and dioxane; and alcohol solvents such as methanol and isopropanol.
[0092] There are no particular limitations on the method of hydrogenation, and well-known methods can be used. For example, it can be carried out in a batch or continuous flow manner at a hydrogen pressure of 3 to 30 MPa and a reaction temperature of 60 to 250°C. By setting the temperature above 60°C, the reaction time is not excessive, and by setting it below 250°C, the occurrence of molecular chain cleavage or hydrogenation of ester sites is minimized.
[0093] Examples of catalysts used in hydrogenation reactions include solid catalysts in which metals such as nickel, palladium, platinum, cobalt, ruthenium, and rhodium, or oxides, salts, or complexes of such metals are supported on porous carriers such as carbon, alumina, silica, silica-alumina, and diatomaceous earth.
[0094] In the hydrogenation reaction, it is preferable that more than 70% of the aromatic rings in the aromatic ethylene monomer are hydrogenated. That is, the proportion of unhydrogenated aromatic rings in the aromatic ethylene constituent unit is preferably less than 30%. If the proportion of unhydrogenated aromatic rings exceeds 30%, the transparency will decrease when used as an acrylic resin. The proportion of unhydrogenated aromatic rings is preferably less than 10%, more preferably less than 5%, and especially preferably less than 1%. However, it is not necessary to achieve 0% when considering production efficiency.
[0095] The polymerization system of (meth)acrylate monomer and aliphatic ethylene monomer can be carried out by known methods, such as those described in Japanese Patent Application Publication No. 63-3011 and Japanese Patent Application Publication No. 63-170475.
[0096] The glass transition temperature of acrylic resin is preferably in the range of 110~160℃, and more preferably 115~150℃.
[0097] Furthermore, acrylic resins can be used alone or in combination with two or more types.
[0098] The weight-average molecular weight (Mw) of the thermoplastic resin, converted from polystyrene, is, for example, 10,000 to 500,000, preferably 10,000 to 300,000, more preferably 15,000 to 100,000, and even more preferably 20,000 to 50,000. Furthermore, the above-mentioned range of the weight-average molecular weight (Mw) of polystyrene is mainly related to polycarbonate resins, polyester resins, and polyester-carbonate resins. On the other hand, the acrylic resin included in the thermoplastic resin may have a weight-average molecular weight (Mw) of polystyrene within the above-mentioned range, but 100,000 to 200,000 is preferred, and more preferably 110,000 to 170,000.
[0099] [2. Properties of the thermoplastic resin composition] Compared with thermoplastic resin compositions that do not contain admixtures, the thermoplastic resin composition of the present invention containing admixtures can maintain a high level of transmittance (%).
[0100] For example, compared with a target resin composition having the same composition without admixtures, the transmittance (%) of the thermoplastic resin composition at a wavelength of 370nm to 400nm according to JIS K7105 is greater than 1.0 (%), and preferably greater than 2.0 (%). That is, among the transmittance (%) of the target resin composition without admixtures at a wavelength of 370nm to 400nm according to JIS K7105 and the transmittance (%) of the thermoplastic resin composition of the present invention at a wavelength of 370nm to 400nm according to JIS K7105, when comparing the values (%) at the same wavelength, the transmittance value of the thermoplastic resin composition is higher, and as a difference of these values, it will achieve 1.0 (%) or more, preferably 2.0 (%) or more. Preferably, the transmittance value of the thermoplastic resin composition is greater than 3.0% or more, and more preferably greater than 4.0% or more, than the transmittance value of the resin composition used in the application. Furthermore, the difference in transmittance (%) can be confirmed, for example, according to JIS K7105 at wavelengths of 380 nm to 400 nm.
[0101] Furthermore, for example, the transmittance (%) of the thermoplastic resin composition at wavelengths of 370 nm to 400 nm, according to JIS K7105, is at least 1.1 times higher than that of the target resin composition which does not contain any admixtures and has the same composition. That is, when comparing the transmittance (%) of the target resin composition which does not contain any admixtures at wavelengths of 370 nm to 400 nm according to JIS K7105 with the transmittance (%) of the thermoplastic resin composition of the present invention at wavelengths of 370 nm to 400 nm, the transmittance (%) of the thermoplastic resin composition is higher than that of the target resin composition, and is at least 1.1 times higher. It is preferable that the transmittance of the thermoplastic resin composition is at least 1.3 times that of the target resin composition, and more preferably at least 1.5 times higher.
[0102] When additives, such as release agents and antioxidants, are added to the thermoplastic resin composition of the present invention, the transmittance value of the obtained thermoplastic resin composition tends to decrease. However, by adding the above-mentioned admixtures to the thermoplastic resin composition, the decrease in transmittance value can be prevented and suppressed.
[0103] Furthermore, compared to a target resin composition having the same composition as the thermoplastic resin composition except for the absence of admixtures, the YI value of a certain type of thermoplastic resin composition is lower. Specifically, the YI value of the aforementioned thermoplastic resin composition containing admixtures, for example, according to JIS K 7105, is at least 0.20 lower than the YI value of a thermoplastic resin composition without admixtures but with the same other components. The difference in these YI values is, for example, 0.50 or more, 0.80 or more, 0.90 or more, 1.0 or more, and can also be 1.1 or more. It is preferable that the YI value of the aforementioned thermoplastic resin composition containing admixtures, for example according to JIS K 7105, is less than 1.2 or more compared to the YI value of a thermoplastic resin composition without admixtures but with the same other components. Furthermore, the difference in YI values is preferably 1.5 or more, 1.80 or more, or 2.0 or more, and more preferably 2.2 or more, 2.5 or more, 2.7 or more, or 3.0 or more. Also, the YI value of the thermoplastic resin composition containing the admixture shown in general formula (1), for example according to JIS K 7105, is preferably less than 0.2 compared to the YI value of a thermoplastic resin composition containing only the same amount of monomers corresponding to the admixture shown in general formula (1) (for example, compounds common to general formula (1) except that R1 to R5 in general formula (1) do not contain the cyclic structure of general formula (1-1)). Furthermore, the difference in YI values is preferably 0.3 or more, 0.4 or more, or 0.5 or more, and more preferably 0.6 or more, 0.7 or more, 0.8 or more, 0.9 or more, or 1.0 or more.
[0104] As described above, the thermoplastic resin composition of the present invention, which can maintain high transmittance and improve hue as indicated by low YI values, is suitable for applications such as optical materials. The thermoplastic resin composition of the present invention is particularly suitable for use as an optical material. Furthermore, the thermoplastic resin composition of the present invention has high heat resistance and transparency, and is expected to reduce the amount of volatile components. In particular, among the polyester resin compositions of the present invention, a reduction in the amount of volatile components at high temperatures has been confirmed, as detailed later, and the generation of odors can be suppressed when heated. Therefore, the thermoplastic resin composition of the present invention, mainly a polyester resin composition, is also useful as, for example, a plastic for food container packaging. For example, compared to a target resin composition having the same composition as the thermoplastic resin composition without the presence of admixtures, a certain thermoplastic resin composition exhibits an evaporation suppression effect equal to or greater than that described later. That is, the thermoplastic resin composition system can suppress the amount of volatile components generated under the specified conditions described below when heated at 250°C for 5 minutes. Specific examples of volatile components include formaldehyde, acetaldehyde, acetone, 2,3-butanedione, acetic acid, formic acid, etc.
[0105] [3. Method for manufacturing thermoplastic resin composition] The method for manufacturing thermoplastic resin composition of the present invention includes the step of adding the above-mentioned admixture to a thermoplastic resin. By adding an admixture to the thermoplastic resin, the transmittance of the thermoplastic resin can be well maintained compared with the thermoplastic resin without the addition of an admixture, especially the transmittance value at low wavelengths.
[0106] [4. Method for Improving the Transmittance of a Thermoplastic Resin Composition] The method for improving the transmittance of a thermoplastic resin composition according to the present invention includes the step of adding the above-mentioned admixture to a thermoplastic resin. By adding the thermoplastic resin to the admixture, the transmittance of the thermoplastic resin can be improved, especially the transmittance value at low wavelengths. In particular, compared with thermoplastic resins containing additives different from the admixture, thermoplastic resin compositions with added admixtures can further improve the transmittance value.
[0107] [5. Method for Improving the Hue of a Thermoplastic Resin Composition] The method for improving the hue of a thermoplastic resin composition according to the present invention includes the step of adding the aforementioned admixture to the thermoplastic resin. By adding the admixture to the thermoplastic resin, the hue of the thermoplastic resin can be improved or enhanced, and the transparency of the thermoplastic resin can be increased. As described above, compared to the YI value of a thermoplastic resin composition that does not contain the admixture but has the same components as the others, the YI value of the thermoplastic resin composition containing the admixture is, for example, 0.2 or more lower according to JIS K 7105. Therefore, thermoplastic resin compositions containing the admixture are generally found to have a tendency to suppress yellowish tints and have excellent hue. That is, by adding an admixture to a thermoplastic resin composition, the YI value of the thermoplastic resin composition can be reduced. The difference in YI value resulting from the presence or absence of an admixture is, for example, 0.20 or more, 0.50 or more, 0.80 or more, 0.90 or more, 1.0 or more, as described above, and can also be 1.1 or more. When the above-mentioned admixture is added to a thermoplastic resin composition, for example, according to JIS K 7105, the YI value compared with the YI value of a thermoplastic resin composition without an admixture but with the same other components is preferably less than 1.2 or more. Furthermore, the difference in these YI values is preferably 1.5 or more, 1.80 or more, or 2.0 or more, and more preferably 2.2 or more, 2.5 or more, 2.7 or more, or 3.0 or more. Furthermore, by adding the admixture shown in the general formula (1) to the thermoplastic resin composition, for example according to the YI value of JIS K 7105, the YI value can be preferably reduced by 0.2 or more compared to the thermoplastic resin composition that only includes the monomers corresponding to the admixture shown in the general formula (1) (for example, compounds common to the general formula (1) except that R1 to R5 in the general formula (1) do not contain the cyclic structure of the general formula (1-1)). The difference in these YI values is preferably 0.3 or more, 0.4 or more, or 0.5 or more, and more preferably 0.6 or more, 0.7 or more, 0.8 or more, 0.9 or more, or 1.0 or more.
[0108] [6. Method for reducing haze of thermoplastic resin composition] Furthermore, by adding the above-mentioned admixture to the thermoplastic resin, the haze value of the thermoplastic resin can also be reduced, for example, according to the haze values of JIS K-7361 and JIS K-7136. That is, the haze value of the thermoplastic resin composition tends to be smaller than the haze value of an object resin composition that has the same composition as the thermoplastic resin composition but does not contain the admixture, and the difference in such haze values is, for example, 0.01 or more, 0.02 or more, 0.03 or more, 0.04 or more, or 0.05 or more.
[0109] [7. Molded Article] The thermoplastic resin composition of the present invention can be used in extrusion molding, blow molding, injection molding, etc. Examples of the obtained molded articles include extruded articles, hollow articles, injection molded articles of precision parts or thin articles. The thermoplastic resin composition of the present invention can maintain a good transmittance value. Therefore, the thermoplastic resin composition of the present invention is particularly suitable as an optical material. Examples of molded articles manufactured using this thermoplastic resin composition include transparent conductive substrates used in optical lenses, optical films, liquid crystal displays, organic EL displays, solar cells, optical discs, liquid crystal panels, optical cards, thin films, phase reversal films, optical fibers, connectors, vapor-deposited plastic reflectors, displays, touch panels, etc. Even if these optical molded articles contain additives added for various purposes, they will still have high transmittance. Specific examples of molded articles using the thermoplastic resin of this invention as an optical material and in its related fields include optical media products such as optical discs or digital image discs, mini discs, magneto-optical discs, etc.; optical communication media such as optical fibers; optical components such as headlight lenses for vehicles or lenses for cameras, etc.; alarm lamp covers, lighting lamp covers; substitutes for window glass for trams or automobiles, etc.; substitutes for window glass for homes; lighting components such as skylights or greenhouse roofs, etc.; goggles or sunglasses; lenses or frames for eyeglasses; housings for photocopiers or fax machines, OA machines such as personal computers, housings for home appliances such as televisions or microwave ovens, etc.; electronic components such as connectors or IC disks, etc. Other examples include protective equipment such as helmets, protective gear, protective masks, etc.; household items such as nursing bottles, tableware, trays, etc.; medical supplies such as artificial dialysis kits or dentures, etc.; packaging materials; notebooks, stationery, etc., etc., but are not limited to these. Molded articles derived from the thermoplastic resin composition of this invention are particularly preferred for those possessing high heat resistance and high transparency. These include automotive components such as headlight lenses, dashboards, sunroofs, and replacements or outer panel parts for glass windows; various films for liquid crystal displays, light guide plates, optical disc substrates, and housings for electronic devices such as smartphones; and building materials such as transparent sheets. Furthermore, even molded articles for which the excellent transparency of the thermoplastic resin composition of this invention is not urgently needed will find that the high transparency of the raw resin composition makes it easier to control the color intensity caused by pigments, dyes, and other colorants.
[0110] Furthermore, the surface of the optically shaped body may also be coated with a layer called an anti-reflective layer or a hard coating layer, as necessary. The anti-reflective layer may be a single layer or multiple layers, and may be organic or inorganic, but inorganic materials are preferred. Specific examples include oxides or fluorides of silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, cerium oxide, magnesium oxide, and magnesium fluoride.
[0111] [7-1. Optical Lens] Optical lenses manufactured using the thermoplastic resin composition of the present invention not only have excellent transmittance characteristics, but also, due to their high refractive index, low Abbe number, and high resistance to damp heat, are extremely useful in fields such as telescopes, binoculars, and television projectors, where expensive, high-refractive-index glass lenses have been previously used. It is preferable to use them in the form of aspherical lenses if necessary. Aspherical lenses can achieve virtually zero spherical shrinkage with only one lens, thus eliminating the need for a combination of multiple spherical lenses to eliminate spherical shrinkage, thereby achieving weight reduction and lower production costs. Therefore, aspherical lenses are particularly useful as camera lenses among optical lenses. Optical lenses are formed by any method, such as injection molding, compression molding, or injection compression molding. The present invention provides a simpler way to obtain high-refractive-index, low-complexity aspherical lenses, which are technically difficult to process in glass lenses. To minimize the risk of foreign matter entering the optical lens, the forming environment must be a low-dust environment, preferably level 6 or below, and ideally level 5 or below.
[0112] Optical lenses manufactured using the thermoplastic resin composition of the present invention can be obtained by injection molding the polycarbonate copolymer of the present invention into a lens shape using an injection molding machine or an injection compression molding machine. There are no particular limitations on the injection molding conditions, but a molding temperature of 180~280°C is preferred. Furthermore, an injection pressure of 50~1700 kg / cm² is preferred. To minimize the contamination of the optical lens with foreign matter, the molding environment must be a low-dust environment, preferably with a dust level of 1000 or lower, and more preferably with a dust level of 100 or lower. Optical lenses containing the thermoplastic resin composition of the present invention are suitable for use in aspherical lens shapes when necessary. Aspherical lenses achieve virtually zero spherical shrinkage with only one lens, eliminating the need for a combination of multiple spherical lenses to remove spherical shrinkage, thus achieving weight reduction and lower production costs. Therefore, aspherical lenses are particularly useful as camera lenses among optical lenses. The astigmatism of an aspherical lens is preferably 0-15 mλ, more preferably 0-10 mλ. The thickness of the optical lens manufactured using the thermoplastic resin composition of this invention can be set in a wide range according to the application and is not particularly limited, preferably 0.01-30 mm, more preferably 0.1-15 mm. The surface of the optical lens of this invention may also be provided with a coating layer called an anti-reflective layer or a hard coating layer, as necessary. The anti-reflective layer can be a single layer or multiple layers, and can be organic or inorganic, but inorganic materials are preferred. Specific examples include oxides or fluorides of silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, cerium oxide, magnesium oxide, and magnesium fluoride. Among these, silicon oxide and zirconium oxide are preferred, and a combination of silicon oxide and zirconium oxide is even more preferred. Furthermore, regarding the anti-reflective layer, there are no particular limitations on the combination of single or multiple layers, or on the combination of its components and thickness. A two-layer or three-layer structure is preferred, with a three-layer structure being particularly desirable. Also, the overall thickness of the anti-reflective layer is preferably 0.00017 to 3.3% of the thickness of the optical lens, specifically 0.05 to 3 μm, and preferably 1 to 2 μm.
[0113] [7-2. Optical Thin Film] Optical thin films manufactured using the thermoplastic resin composition of the present invention are suitable for use in liquid crystal substrate films, optical memory cards, etc., due to their excellent transparency and heat resistance. To minimize the contamination of the optical thin film with foreign matter, the forming environment must be a low-dust environment, preferably level 6 or lower, and more preferably level 5 or lower. [Example]
[0114] Hereinafter, embodiments are shown to illustrate the present invention in more detail. However, the present invention is not limited to the following embodiments, and can be implemented in any way without departing from the spirit of the present invention.
[0115] [Evaluation Method 1] The evaluation methods for the examples and comparative examples using polycarbonate resin described in detail later are as follows. (1-1) Transmittance (spectral transmittance) [%] For Example 1, Comparative Example 1, Comparative Example 2 and Reference Example 1 described in detail later, the transmittance was measured by the following operation. After drying the particles of the thermoplastic resin composition obtained by the following method at 120°C in a hot air circulating dryer for 5 hours, a flat test piece with a width of 40 mm × length of 40 mm and a thickness of 3 mm was formed by an injection molding machine (ROBOSHOT S-2000i30A manufactured by FANUC) under the conditions of resin temperature of 260°C, mold temperature of 130°C and molding cycle of 30 seconds. According to JIS K7105, for the 3mm thick portion of the flat test piece, the transmittance (%) at wavelengths of 370nm, 380nm, and 400nm was measured using a spectrophotometer (Hitachi High Technology Co., Ltd. "U-4100"). Furthermore, in Examples 2-5, Comparative Examples 3 and 4, the resin temperature was set to 280°C, and a spectrophotometer (Nippon Denshoku Kogyo Co., Ltd. SH7000) was used. Except for wavelengths of 380nm, 390nm, and 400nm, the transmittance (%) was measured under the same conditions as in Example 1, etc.
[0116] (1-2) Mass Average Molecular Weight (Mw) The mass (weight) average molecular weight of the resin and resin components was measured by gel permeation chromatography (GPC) and calculated using standard polystyrene. The apparatus, column, and measurement conditions used are as follows. • GPC apparatus: Tosoh Corporation, HLC-8420GPC • Column: Tosoh Corporation, TSKgel SuperHM-M×3, Tosoh Corporation, TSKgel guardcolumn SuperH-H×1, Tosoh Corporation, TSKgel SuperH-RC×1 • Detector: RI detector • Standard polystyrene: Tosoh Corporation, Standard polystyrene kit PStQuick C • Sample solution: 0.2% by mass tetrahydrofuran solution • Eluent: tetrahydrofuran • Eluent flow rate: 0.6 mL / min • Column temperature: 40°C
[0117] (1-3) Total light transmittance and haze were measured according to JIS K-7361 and JIS K-7136 for 3 mm thick resin compositions of the following examples and comparative examples. Measuring equipment: SH7000 spectrophotometer manufactured by Nippon Denshoku Kogyo Co., Ltd.
[0118] (1-4) YI value of resin composition For a 3mm thick sample, the YI value was measured using a spectrophotometer according to JIS K-7105. YI value measuring machine: SH7000 spectrophotometer manufactured by Nippon Denshoku Kogyo Co., Ltd. Sample molding: Molding was performed by injection molding. The molding conditions are shown below. Molding equipment: NP-7 manufactured by Nissei Resin Kogyo Co., Ltd. Cylinder temperature: 240℃ Mold temperature: 40℃ Mold: 3mm round plate (1-4a) YI value and YI rise rate (%) The YI rise rate (%) is calculated based on the YI value before and after the weather resistance test described in detail later, using the following formula. YI rise rate (%) = (YI value after weathering test - YI value before weathering test (0 hours of radiation)) / (YI value before weathering test (0 hours of radiation)) × 100 (1-4b) Lightfastness test: The lightfastness test is performed using the same 3mm thick sample used to measure the YI value as described above. The test conditions are shown below. Apparatus: Atlas Weatherometer Ci4000 manufactured by Toyo Seiki Co., Ltd. Inner filter of lamp: Type S Outer filter of lamp: Type S Irradiance: 60W / m2 (300-400nm) Black panel temperature: 63℃ Humidity: 50% Operating conditions: 18 minutes of water spray within 120 minutes Irradiation time: 0 hours (no radiation), 400 hours, 800 hours
[0119] [Evaluation Method 2] The evaluation method in the examples of polyester resins and polyester resin compositions described in detail later is as follows.
[0120] (2-1) The ratio of diol units with a cyclic acetal skeleton to alicyclic diol units in polyester resin was calculated using 1H-NMR measurement. The measuring apparatus was a Bruker BioSpin KK Ascend™ 500. Deuterated chloroform was used as the solvent.
[0121] (2-2) The glass transition temperature (Tg) of the polyester resin was measured using a scanning calorimeter (model: DSC / TA-50WS) manufactured by Shimadzu Corporation. Approximately 10 mg of the sample was placed in an aluminum non-sealed container and measured in a nitrogen gas flow (30 ml / min) at a heating rate of 20°C / min. The temperature at which the difference between the baselines of the DSC curve before and after the glass transition only changed by 1 / 2 was taken as the glass transition temperature.
[0122] (2-3) The YI value of the particles was measured according to JIS K-7105 using the "ZE2000" manufactured by Nippon Denshoku Kogyo Co., Ltd.
[0123] (2-4) The amount of volatile components will be determined by converting the peak area of low molecular weight compounds (volatile components) into a GC-MS (Head Space) value per unit weight of the sample. That is, the relative value of the peak area of volatile components in other examples, etc., when the peak area of volatile components in Comparative Example 5 or Comparative Example 8 described below is set to 100%, and the amount of volatile components is taken as the percentage. Specifically, it is as follows. 0.3 g of dry granules was placed in an HS vial bottle and sealed with a gap in air. After heating at 250°C for 5 minutes using a block heater, analysis was started using the Head Space-GC-MS apparatus. During the analysis, the peak area per unit weight of each sample was determined by using the characteristic ion extraction mass chromatography chromatogram for each compound. The apparatus and measurement conditions are as follows. [HS] Agilent G1888 Heating temperature and time: 250℃ 5 minutes (external thermostat) + 230℃ 1 minute Loop temperature: 240℃ TR LINE temperature: 250℃ Vial equilibration: 1 minute, Vial pressurization: 0.5 minutes (15psi) Loop filling: 0.2 minutes, Loop equilibration: 0.2 minutes, Injection: 0.1 minutes GC cycle: 35 minutes analysis + 10 minutes equilibration Carrier pressure: 16.5psi [GC] Agilent 8890 Column: DB-WAX (Φ0.25mm×60×t0.5μm) Oven temperature: 40℃ 5 minutes ~ 10℃ / minute ~ 240℃ (10 minutes) Column flow: He 1.0ml / minute Split ratio: 1 / 10 Injection temperature: 240℃ MSD transfer line: 240℃ [MS] Agilent 5977B MSD Gain factor: 1 Scan range: m / z = 29~700
[0124] <Synthesis of Thermoplastic Resin: PC1> 20.86 kg (47.56 mol) of 9,9-bis[4-(2-hydroxyethoxy)-phenyl]benzene (BPEF), 10.5 kg (49.02 mol) of diphenyl carbonate (DPC), and 16 mL (4.0 × 10⁻⁴ mol, i.e., 1 mol of the total dihydroxy compound is 8.4 × 10⁻⁶ mol) of sodium bicarbonate aqueous solution at 2.5 × 10⁻² mol / L were placed into a 50 L reactor equipped with a stirrer and a distillation apparatus. The mixture was heated to 180 °C under a nitrogen atmosphere of 760 mmHg. After 30 minutes of heating, the raw materials were confirmed to be completely dissolved, and then stirred for 120 minutes under the same conditions. Subsequently, the pressure was adjusted to 200 mmHg, and the temperature was increased to 200 °C at a rate of 60 °C / hr. At this point, the by-product phenol was confirmed to begin distillation. Subsequently, the reaction was maintained at 200°C for 20 minutes. Then, the temperature was increased to 230°C at a rate of 75°C / hr, and after 10 minutes of heating, it was maintained at this temperature for 2 hours to reduce the pressure to below 1 mmHg. Afterward, the temperature was increased to 245°C at a rate of 60°C / hr, and stirring was performed for another 40 minutes. After the reaction was complete, nitrogen was introduced into the reactor to return it to atmospheric pressure. The resulting resin was then granulated and removed, yielding a thermoplastic polycarbonate resin (PC1: BPEF homopolymer resin).
[0125] <Synthesis of Thermoplastic Resin: PC2> 3634 g (15.92 moles) of 2,2-bis(4-hydroxyphenyl)propane and 30 g of bisulfite were dissolved in 40 liters of 5% (w / w) sodium hydroxide aqueous solution. 17 liters of dichloromethane were added to the solution and stirred, maintaining the temperature at 15°C, while simultaneously blowing in 2100 g (21.23 moles) of phosgene over 15 minutes. After the phosgene blowing was completed, 91.63 g (0.61 moles) of p-tert-butylphenol as a molecular weight regulator was added to the reaction solution, along with 10 liters of 5% (w / w) sodium hydroxide aqueous solution and 20 liters of dichloromethane. The mixture was stirred vigorously to emulsify the reaction solution. Subsequently, 20 mL of triethylamine was added, and the reaction was carried out by stirring at 20°C to 25°C for approximately 1 hour. After polymerization, the reaction solution was separated into an aqueous phase and an organic phase. The organic phase was neutralized with phosphoric acid and then washed with water. The obtained polymer solution was dripped into warm water maintained at 50°C. While evaporating to remove the solvent, the solids were pulverized to obtain a white powdery precipitate. The precipitate was filtered and dried at 120°C for 24 hours to obtain polymer powder (thermoplastic polycarbonate resin (PC2: bisphenol A PC resin)).
[0126] <Synthesis of Admixture (A) (Dimer)> Admixture (A) of the dimer shown in the following formula was synthesized by the following operation. 21.3 parts by mass of 2,4-di-tert-butylphenol (manufactured by Tokyo Chemical Co., Ltd.), 10.4 parts by mass of glyoxylic acid monohydrate (manufactured by Fujifilm and Wako Pure Chemical Co., Ltd.), 0.051 parts by mass of p-toluenesulfonic acid monohydrate (manufactured by Tokyo Chemical Co., Ltd.), and 40 parts by mass of 1,2-dichloroethane (manufactured by Tokyo Chemical Co., Ltd.) were measured in a flask. Next, the measured flask was placed in an oil bath at 105°C, and the distillate was removed using a Dean-Stark tube. The internal temperature was continuously heated to 86°C by adding the same amount of 1,2-dichloroethane as the amount removed. Then, the oil bath was heated to 120°C, and concentration was carried out until the remaining amount of 1,2-dichloroethane was less than 10 parts by mass. Subsequently, the reaction solution was cooled to room temperature (23°C), and 100 parts by mass of hexane and 100 parts by mass of water were added to the reaction solution and stirred. The hexane layer was then recovered, and 100 parts by mass of saturated brine was added to the reaction solution and stirred. The hexane layer was then recovered, and 1 part by mass of magnesium sulfate (manufactured by Fujifilm and Koko Pure Chemical Industries, Ltd.) was added to the reaction solution and dried for 1 hour. Next, the magnesium sulfate was filtered, and the hexane layer was concentrated and dried using an evaporator to obtain 27.0 parts by mass of a brown viscous substance (1) containing the compound shown in formula (1a). Next, 4.41 parts by mass of ethylene glycol diphenyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.), 15.88 parts by mass of tin(IV) pentahydrate (manufactured by Tokyo Chemical Industry Co., Ltd.), and 81 parts by mass of 1,2-dichloroethane (manufactured by Tokyo Chemical Industry Co., Ltd.) were weighed into the brown viscous substance (1), and it was refluxed in an oil bath at 105°C for 4 hours. Next, after distilling off 40 parts by mass of 1,2-dichloroethane, the reaction solution was cooled to room temperature (23°C), and 200 parts by mass of ethyl acetate and 200 parts by mass of water were added to the reaction solution. The ethyl acetate layer was then recovered, and 200 parts by mass of saturated brine was added to the reaction solution and stirred. The ethyl acetate layer was then recovered, and the solution was purified by repeated separation using 200 parts by mass of saturated brine until the pH of the brine layer reached 6. The ethyl acetate layer was then recovered, and 1 part by mass of magnesium sulfate was added to the reaction solution and dried for 1 hour. The magnesium sulfate was then filtered through diatomaceous earth, and the ethyl acetate layer was concentrated and dried using an evaporator to obtain 21 parts by mass of a brown viscous substance (2). The obtained brown viscous substance (2) was purified by column chromatography to obtain a dimer admixture (A) as shown in formula (A). The 1H-NMR (nuclear magnetic resonance) data and their assignments for the obtained dimer admixture (A) are shown below.1HNMR (CDCl 3=7.26ppm)δ (ppm)=1.29 (18H, s), 1.43 (18H, S), 4.31 (4H, s), 4.78 (2H, s), 6.94 (4H, d), 7.04 (2H, s), 7.16 (4H, d), 7.32 (2H, s).
[0127] <Example 1, etc.> The PC1, additives (release agent, antioxidant), and admixtures obtained in Example 1 were dry-mixed and synthesized using a rolling mill at the mass ratios shown in Table 1 below. The mixture was then melt-blended using a twin-screw extruder (i-PEC type, IPT type, 35mm co-directional twin-screw extruder, L / D=38) at a cylinder temperature of 250°C, a discharge pressure of 25 Torr, and a discharge rate of 20 kg / h. The resulting product was extruded as a strand to obtain a granular thermoplastic polycarbonate resin composition. The YI value, penetration rate, etc., of the obtained resin composition were measured, and the results are shown in Table 1. Antioxidant AO-60: Pentaerythritol tetra[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (AO-60 manufactured by ADEKA) Antioxidant PEP-36: 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane (PEP-36 manufactured by ADEKA) Release agent S-100A: Glyceryl stearate (S-100A manufactured by Riken Vitamin Co., Ltd.) Blend (A) (dimer in (A) of the table): The following compound Blend (B) (monomer in (B) of the table): A mixture of the following compounds (a mixture of 3,4-dimethyl and 2,4-dimethyl compounds), using commercially available products manufactured by Tokyo Chemical Industry Co., Ltd.
[0128] <Examples 2-5, etc.> Using the PC2 obtained in Synthesis Example 2 and the same raw materials as in Example 1, the same operation as in Example 1 was performed at the mass ratios shown in Table 2 to obtain a polycarbonate resin composition of granular thermoplastic resin. The YI value, penetration rate, etc. of the obtained resin composition were measured, and the results are shown in Table 2. Furthermore, in Examples 2-5, Comparative Examples 3 and 4, an antioxidant was used instead of a release agent as an additive. A TEM-18SS manufactured by Shibaura Machinery Co., Ltd. was used as a twin-screw extruder. Except for setting the melt mixing cylinder temperature to 280°C and the discharge rate to 6 kg / hour, the same operation as in Example 1 was performed.
[0129] <Manufacturing Example> [Synthesis of Polyester Resins (PEs-1 and PEs-2)] A 30L polyester manufacturing apparatus equipped with a packed column distillation column, a partial condenser, a total condenser, a cold trap, a stirrer, a heating device, and a nitrogen inlet pipe was used. The raw material monomers listed in Table 3 below were added, with 0.005 mol% tetra-n-butoxytitanium and 0.02 mol% potassium acetate added relative to the dicarboxylic acid content. The mixture was heated to 225°C under nitrogen to carry out a transesterification reaction. After achieving a dicarboxylic acid conversion rate of 90% or higher, 0.025 mol% germanium dioxide and 0.05 mol% triethyl phosphate were added relative to the dicarboxylic acid content. The temperature was gradually increased and the pressure reduced, ultimately undergoing condensation polymerization at 280°C and below 0.1 kPa. The reaction was terminated at the point where a suitable melt viscosity was achieved, thus synthesizing polyester resins PEs-1 and PEs-2, respectively.
[0130]
[0131] Furthermore, the meanings of the abbreviations in Table 3 are as follows: DMT: Dimethyl terephthalate; NDCM: Dimethyl 2,6-naphthalenedicarboxylate; EG: Ethylene glycol; SPG: 3,9-bis(1,1-dimethyl-2-hydroxyethyl)-2,4,8,10-tetraoxaspiro[5.5]undecane; CHDM: 1,4-cyclohexanediethanol.
[0132] (Preparation of Compound Granules) Using a twin-screw compounding extruder (manufactured by Techovel, model: KZW15TW-30MG-NH(-700), screw diameter: 15mmφ, L / D: 30), the individual polyester resins PEs-1 and PEs-2 synthesized in the above manufacturing example were dry-blended with an antioxidant in a specified ratio and fed from the hopper. The extrusion was carried out under the conditions of cylinder temperature 210~280℃, die temperature 280℃, screw speed 60rpm, and discharge rate 1.4kg / h. After air cooling, the mixture was granulated, and the polyester resin was extruded to obtain granules and additive compounded granules. The types and amounts of additives are shown in Tables 4 and 5, respectively.
[0133] Furthermore, the use of additives is as follows. Antioxidant Irganox 1330: 3,3',3”,5,5',5”-hexa-tert-butyl-.α,.α',.α”-(trimethylbenzene-2,4,6-triyl)tri-p-cresol (BASF JAPAN Irganox 1330) Antioxidant PEP-36: 3,9-bis(2,6-Di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5,5]undecane (ADEKA PEP-36) Blend (B) (monomer): A mixture of the following formula (a 90:10 mixture of 3,4-dimethyl and 2,4-dimethyl; a commercially available product manufactured by Tokyo Chemical Industry Co., Ltd.) Blend (A) (dimer): A mixture of the following formula
[0134]
[0135]
[0136] In Examples 6-9, the polyester resin compositions containing dimer admixture 1, compared with the polyester resin compositions containing monomer admixture 2 in Comparative Examples 5-10, showed a reduction in YI of the mixed particles and a reduction in the amount of volatile components. Furthermore, although the reduction in the amount of volatile components in these examples was approximately the same as in the comparative examples, the reduction effect obtained by adding the admixture was confirmed.
[0137] (Example 10) Using a twin-shaft compounding extruder (manufactured by Shibaura Machinery Co., Ltd., model: TEM-18SS), polypropylene (PP, manufactured by Nippon Polypropylene Co., Ltd., MA3), nucleating agent (manufactured by Yantai Zhichu New Material Co., Ltd., 1,3:2,4-bis(3,4-dimethylbenzyl)-D-sorbitol (abbreviated as: DMDBS)), and admixture 1 were dry-blended and fed from the hopper at the ratios shown in Table 6 below. The extruded strands were granulated under conditions of cylinder temperature 230°C, screw speed 300 rpm, and discharge rate 6.0 kg / h to obtain a thermoplastic resin composition (polypropylene resin composition). The physical properties of the obtained resin composition are shown in Table 6. As admixture 1, the following compound, equivalent to admixture (A) in the above examples, was used. Admixture 1 (A) (dimer): Compound with the following formula
[0138] (Comparative Example 11) Except that admixture 1 was replaced with admixture 2 described later, the resin composition was obtained by operating in the same manner as in Example 10. The properties of the obtained resin composition are shown in Table 6. (Comparative Example 12) Except that admixture 1 was not added, the resin composition was obtained by operating in the same manner as in Example 10. The properties of the obtained resin composition are shown in Table 6. As admixture 2, the following compound equivalent to admixture (B) in the above examples was used. Admixture 2 (B) (monomer): a mixture of the following formula (a mixture of 90:10 of 3,4-dimethyl and 2,4-dimethyl; a commercially available product manufactured by Tokyo Chemical Industry Co., Ltd.) (Example 11) Except that admixture 1 was replaced with 500 ppm, the resin composition was obtained by operating in the same manner as in Example 10. The properties of the obtained resin composition are shown in Table 7. (Comparative Example 13) Except that admixture 1 was replaced with admixture 2, the resin composition was obtained by operating in the same manner as in Example 11. The properties of the obtained resin composition are shown in Table 7. (Comparative Example 14) Except that admixture 1 was not added, the resin composition was obtained by operating in the same manner as in Example 11. The properties of the obtained resin composition are shown in Table 7.
[0139]
[0140] The polypropylene resin composition of Example 10 containing dimer admixture 1 not only exhibited a YI reduction effect in the injection molded article compared to Comparative Example 12 (which did not contain admixtures) but also compared to the polypropylene resin composition of Comparative Example 11 (which contained monomer admixture 2). Furthermore, the polypropylene resin composition of Example 11 containing dimer admixture 1 not only exhibited a YI reduction effect in the injection molded article compared to Comparative Example 14 (which did not contain admixtures) but also compared to the polypropylene resin composition of Comparative Example 13 (which contained monomer admixture 2) after weather resistance testing.
Claims
1. A thermoplastic resin composition comprising an admixture of the following general formula (1); in general formula (1), R1 to R5 are each independently represented by a hydrogen atom, an alkyl or alkoxy group having a total of 1 to 20 carbon atoms and substituents, or the structural formula of the following general formula (1-1), but at least any one of R1 to R5 is the structural formula of the following general formula (1-1), R6 to R9 are each independently represented by a hydrogen atom, an alkyl or alkoxy group having a total of 1 to 20 carbon atoms and substituents, R10 represents a hydrogen atom, or an alkyl group having a total of 1 to 5 carbon atoms; in general formula (1-1), R11 to R18 are each independently represented by a hydrogen atom, an alkyl or alkoxy group having a total of 1 to 20 carbon atoms and substituents, L is the site shown in the following general formula (L1) or (L2), R20 represents a hydrogen atom, or an alkyl group having a total of 1 to 5 carbon atoms and substituents. * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1); In formula (L1), R19a and R19b each independently represent hydrogen atoms, alkyl or alkoxy groups with a total carbon number of 1 to 20, n19 represents an integer from 1 to 12, when n19 is an integer from 2 to 12, the multiple R19a groups can each be the same substituent or different substituents, the multiple R19b groups can each be the same substituent or different substituents; In formula (L2), R19c, R19d, R19e and R19f each independently represent hydrogen atoms, alkyl or alkoxy groups with a total carbon number of 1 to 20; In formulas (L1) and (L2), * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1), and ** indicates the bonding position with the benzene ring containing R11 to R14 in the aforementioned formula (1-1).
2. The thermoplastic resin composition of claim 1, further comprising an antioxidant.
3. The thermoplastic resin composition as claimed in claim 2, wherein the aforementioned antioxidant is a phenolic antioxidant and / or a phosphite antioxidant.
4. The thermoplastic resin composition as claimed in claim 2 or 3, wherein the total weight of the aforementioned resin composition is used as a basis to include the aforementioned antioxidant at a weight of 1 ppm to 3000 ppm.
5. The thermoplastic resin composition as claimed in claim 1 or 2, wherein the total weight of the aforementioned resin composition is used as a basis to include the aforementioned admixture 1 ppm to 2000 ppm by weight.
6. The thermoplastic resin composition of claim 1 or 2, wherein the transmittance (%) at wavelengths of 370 nm to 400 nm is greater than 2.0 (%) according to JIS K7105 compared with the resin composition for application, the resin composition for application is one having the same composition except that it does not contain the aforementioned admixture.
7. The thermoplastic resin composition of claim 1 or 2, wherein the transmittance (%) at wavelengths of 370 nm to 400 nm is 1.1 times or more than that of the resin composition for application according to JIS K7105, and the resin composition for application has the same composition except that it does not contain the aforementioned admixture.
8. The thermoplastic resin composition of claim 1 or 2, wherein the amount of volatile components produced when heated at 250°C for 5 minutes is less than that of the resin composition for use in the object, and the aforementioned volatile components are any one of formaldehyde, acetaldehyde, acetone, 2,3-butanedione, acetic acid and formic acid, and the resin composition for use in the object has the same composition except that it does not contain the aforementioned admixtures.
9. The thermoplastic resin composition of claim 1 or 2, wherein the YI value according to JIS K7105 is less than or equal to that of the resin composition for application, the resin composition for application having the same composition except that it does not contain the aforementioned admixture.
10. The thermoplastic resin composition of claim 1 or 2, wherein in the aforementioned general formula (1), four of R1 to R5 are hydrogen atoms, one is the part shown in the structural formula of the aforementioned general formula (1-1), two of R6 to R9 are hydrogen atoms, two are alkyl groups, and R10 is a hydrogen atom.
11. The thermoplastic resin composition of claim 1 or 2, wherein in the aforementioned general formula (1) and the aforementioned general formula (1-1), the aforementioned substituent is any one of halogen, cyano, alkenyl, alkynyl, or alkoxy.
12. The thermoplastic resin composition of claim 1 or 2, further comprising a thermoplastic resin selected from the group consisting of polycarbonate resin, polyester resin, polyester carbonate resin, cycloolefin resin and acrylic resin.
13. The thermoplastic resin composition of claim 12, wherein the aforementioned thermoplastic resin is a polycarbonate resin, polyester resin, or polyester carbonate resin comprising a constituent unit (B) derived from a monomer of the following general formula (2) and / or a constituent unit (C) derived from a monomer of the following general formula (3); in general formula (2), Ra and Rb are each independently selected from hydrogen atoms, halogen atoms, alkyl groups having 1 to 20 carbon atoms that may have substituents, alkoxy groups having 1 to 20 carbon atoms that may have substituents, cycloalkyl groups having 5 to 20 carbon atoms that may have substituents, cycloalkoxy groups having 5 to 20 carbon atoms that may have substituents, aryl groups having 6 to 20 carbon atoms that may have substituents, heteroaryl groups having 6 to 20 carbon atoms that may have substituents comprising one or more heterocyclic atoms selected from O, N, and S, aryloxy groups having 6 to 20 carbon atoms that may have substituents, and the group consisting of -C≡C-Rh. Rh represents an aryl group with 6 to 20 carbon atoms that may have substituents, or a heteroaryl group with 6 to 20 carbon atoms that may have substituents and contains one or more heterocyclic atoms selected from O, N, and S; X represents a single bond, or a genoyl group that may have substituents; A and B each independently represent alkyl groups with 1 to 5 carbon atoms that may have substituents; m and n each independently represent integers from 0 to 6; a and b each independently represent integers from 0 to 10; In general formula (3), Rc and Rd each independently represent a group selected from hydrogen atoms, halogen atoms, alkyl groups with 1 to 20 carbon atoms that may have substituents, alkoxy groups with 1 to 20 carbon atoms that may have substituents, cycloalkyl groups with 5 to 20 carbon atoms that may have substituents, cycloalkoxy groups with 5 to 20 carbon atoms that may have substituents, and aryl groups with 6 to 20 carbon atoms that may have substituents; Y1 represents a single bond, a genoyl group that may have substituents, or the following general formula (4)~ In any of the structural formulas shown in (9), in general formulas (4) to (9), R21 and R22 each independently represent a hydrogen atom, a halogen atom, an alkyl group with 1 to 20 carbon atoms that may have substituents, or an aryl group with 6 to 30 carbon atoms that may have substituents, or a carbon ring or heterocycle with 1 to 20 carbon atoms that may have substituents formed by combining R21 and R22, r and s each independently represent an integer from 0 to 5000, A and B each independently represent an alkyl group with 1 to 5 carbon atoms that may have substituents, p and q each independently represent an integer from 0 to 4, and a and b each independently represent an integer from 0 to 10.
14. The thermoplastic resin composition of claim 12, wherein the weight average molecular weight (Mw) of the aforementioned thermoplastic resin converted from polystyrene is 10,000 to 300,000.
15. The thermoplastic resin composition of claim 13, wherein in the aforementioned general formula (2) and general formula (3), the aforementioned A and B are each independently representing an alkyl group having 2 or 3 carbon atoms.
16. The thermoplastic resin composition of claim 12, wherein the aforementioned thermoplastic resin comprises constituent units derived from at least any one of BPEF, BNE, BNEF and DPBHBNA.
17. The thermoplastic resin composition of claim 1 or 2, further comprising a catalyst deactivator.
18. The thermoplastic resin composition of claim 17, wherein the aforementioned catalyst deactivator comprises dodecylbenzenesulfonate.
19. The thermoplastic resin composition of claim 1 or 2, further comprising a release agent.
20. The thermoplastic resin composition of claim 19, wherein the total weight of the aforementioned resin composition includes 1 to 5000 ppm by weight of the aforementioned release agent.
21. A thermoplastic resin composition comprising: an admixture of the following general formula (1) for improving the transmittance (%) at wavelengths of 370 nm to 400 nm; in general formula (1), R1 to R5 are each independently represented by a hydrogen atom, an alkyl or alkoxy group having a total of 1 to 20 carbon atoms and substituents, or the structural formula of the following general formula (1-1), but at least any one of R1 to R5 is the structural formula of the following general formula (1-1), R6 to R9 are each independently represented by a hydrogen atom, an alkyl or alkoxy group having a total of 1 to 20 carbon atoms and substituents, R10 represents a hydrogen atom, or an alkyl group having a total of 1 to 5 carbon atoms; in general formula (1-1), R11 to R18 are each independently represented by a hydrogen atom, an alkyl or alkoxy group having a total of 1 to 20 carbon atoms and substituents, and L is the site shown in the following general formula (L1) or (L2). R20 represents a hydrogen atom, or an alkyl group having a total carbon number of 1 to 5, and * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1); In formula (L1), R19a and R19b each independently represent a hydrogen atom, an alkyl group or alkoxy group having a total carbon number of 1 to 20, and n19 represents an integer from 1 to 12. When n19 is an integer from 2 to 12, the multiple R19a groups can each be the same or different substituents, and the multiple R19b groups can each be the same or different substituents; In formula (L2), R19c, R19d, R19e and R19f each independently represent a hydrogen atom, an alkyl group or alkoxy group having a total carbon number of 1 to 20, and * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1). Each of the ** represents the bonding position with the benzene ring containing R11 to R14 in the aforementioned formula (1-1).
22. A molded article comprising a thermoplastic resin composition as claimed in any one of claims 1 to 21.
23. A method for manufacturing a thermoplastic resin composition, comprising: adding an admixture of the following general formula (1) to a thermoplastic resin; in general formula (1), R1 to R5 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, or the structural formula of the following general formula (1-1), but at least any one of R1 to R5 is the structural formula of the following general formula (1-1), R6 to R9 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, R10 represents a hydrogen atom, or an alkyl group having a total carbon number of 1 to 5; in general formula (1-1), R11 to R18 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, L is the site shown in the following general formula (L1) or (L2), R20 represents a hydrogen atom, or an alkyl group having a total carbon number of 1 to 5 that may have substituents, * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1); In formula (L1), R19a and R19b each independently represent hydrogen atoms, alkyl or alkoxy groups with a total carbon number of 1 to 20, n19 represents an integer from 1 to 12, when n19 is an integer from 2 to 12, the multiple R19a groups can each be the same substituent or different substituents, the multiple R19b groups can each be the same substituent or different substituents; In formula (L2), R19c, R19d, R19e and R19f each independently represent hydrogen atoms, alkyl or alkoxy groups with a total carbon number of 1 to 20; In formulas (L1) and (L2), * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1), and ** indicates the bonding position with the benzene ring containing R11 to R14 in the aforementioned formula (1-1).
24. A method for improving the transmittance of a thermoplastic resin composition, comprising: adding an admixture of the following general formula (1) to a thermoplastic resin; In general formula (1), R1 to R5 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, or the structural formula of the following general formula (1-1), but at least any one of R1 to R5 is the structural formula of the following general formula (1-1), R6 to R9 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, R10 represents a hydrogen atom, or an alkyl group having a total carbon number of 1 to 5; In general formula (1-1), R11 to R18 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, L is the site shown in the following general formula (L1) or (L2), R20 represents a hydrogen atom, or an alkyl group having a total carbon number of 1 to 5 that may have substituents, * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1); In formula (L1), R19a and R19b each independently represent hydrogen atoms, alkyl or alkoxy groups with a total carbon number of 1 to 20, n19 represents an integer from 1 to 12, when n19 is an integer from 2 to 12, the multiple R19a groups can each be the same substituent or different substituents, the multiple R19b groups can each be the same substituent or different substituents; In formula (L2), R19c, R19d, R19e and R19f each independently represent hydrogen atoms, alkyl or alkoxy groups with a total carbon number of 1 to 20; In formulas (L1) and (L2), * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1), and ** indicates the bonding position with the benzene ring containing R11 to R14 in the aforementioned formula (1-1).
25. A method for enhancing the hue of a thermoplastic resin composition, comprising: adding an admixture of the following general formula (1) to a thermoplastic resin; in general formula (1), R1 to R5 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, or the structural formula of the following general formula (1-1), but at least any one of R1 to R5 is the structural formula of the following general formula (1-1), R6 to R9 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, R10 represents a hydrogen atom, or an alkyl group having a total carbon number of 1 to 5; in general formula (1-1), R11 to R18 each independently represent a hydrogen atom, an alkyl or alkoxy group having a total carbon number of 1 to 20 that may have substituents, L is the site shown in the following general formula (L1) or (L2), R20 represents a hydrogen atom, or an alkyl group having a total carbon number of 1 to 5 that may have substituents, * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1); In formula (L1), R19a and R19b each independently represent hydrogen atoms, alkyl or alkoxy groups with a total carbon number of 1 to 20, n19 represents an integer from 1 to 12, when n19 is an integer from 2 to 12, the multiple R19a groups can each be the same substituent or different substituents, the multiple R19b groups can each be the same substituent or different substituents; In formula (L2), R19c, R19d, R19e and R19f each independently represent hydrogen atoms, alkyl or alkoxy groups with a total carbon number of 1 to 20; In formulas (L1) and (L2), * indicates the bonding position with the benzene ring containing R1 to R5 in the aforementioned formula (1), and ** indicates the bonding position with the benzene ring containing R11 to R14 in the aforementioned formula (1-1).
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