Smart metal wire organization device and method

Abstract

This invention discloses an intelligent metal wire sorting device, comprising: a plurality of adjusting arms, wherein each adjusting arm includes: a main arm, including an upper end and a lower end; a segment arm, including a top end and a lower end, wherein the lower end is slidably connected to the upper end of the main arm, wherein the top end is provided with a roller frame; a height control device for controlling the lifting height of the segment arm along one of the main arms; an angle control device, disposed on a ground and connected to the lower end of the main arm, for controlling the swing angle of the main arm relative to a vertical axis, wherein the vertical axis is perpendicular to the ground; wherein, by controlling the lifting height and the swing angle, a conveying path is changed; wherein the roller frames form the conveying path by rotating without power to convey a metal wire; wherein the adjusting arms are arranged in a ring around a coil frame as the center.

Claims

1. A smart metal wire straightening device, comprising: a plurality of adjusting arms, wherein, The adjusting arms each include: a main arm, including an upper end and a lower end; a segment arm, including a top end and a lower end, wherein the lower end is slidably connected to the upper end of the main arm, wherein the top end is provided with a roller frame; a height control device for controlling the lifting height of the segment arm along one of the main arms; an angle control device, disposed on a ground and connected to the lower end of the main arm, for controlling the swing angle of the main arm relative to one of a vertical axis, wherein the vertical axis is perpendicular to the ground; a coil frame base, including a rotation sensing module and a wire sensing module, wherein each of the height control devices and each of the angle control devices is electrically connected to the rotation sensing module and the wire sensing module respectively; an input unit; a processor electrically connected to the input unit, the rotation sensing module and the wire sensing module; and a storage unit electrically connected to the processor; wherein the lifting height is adjusted through the wire sensing module, and the swing angle is adjusted through the rotation sensing module. The conveying path is changed by controlling the lifting height and the swing angle; the roller frames convey a metal wire by rotating without power; and the adjusting arms are arranged around a coil frame to form a ring conveying path.

2. The intelligent metal wire straightening device as described in claim 1, wherein, The height control device includes a height measuring element, a first drive element, and a plurality of support devices for adjusting and fixing the lifting height of the boom, wherein the first drive element is electrically connected to the processor.

3. The intelligent metal wire straightening device as described in claim 2, wherein, The angle control device includes an angle measuring element and a second driving element for controlling the swing angle of the main arm, wherein the second driving element is electrically connected to the processor.

4. The intelligent metal wire straightening device as described in claim 1, wherein, It includes a robotic arm, which is located next to the coil frame and is arranged in a ring with the adjusting arms around the coil frame as the center. The robotic arm includes a gripping device for pulling the metal wire.

5. The intelligent metal wire straightening device as described in claim 3, wherein, Each of these control arms includes a data collection module for collecting control arm data.

6. The intelligent metal wire straightening device as described in claim 5, wherein, Each of the adjustable arms includes a data transmission module, and transmits the adjustable arm data and a plurality of messages to a control center, the first drive element and the second drive element through the data transmission module, wherein the messages include the preset swing angle value and lifting height value of the adjustable arm.

7. The intelligent metal wire straightening device as described in claim 5, wherein, The data for the adjusting arm includes the tensile force of one of the metal wires, the swing angle of one of the adjusting arms, and the lifting height.

8. The intelligent metal wire straightening device as described in claim 6, wherein, These messages include the preset swing angle value and lifting height value of the adjusting arm.

9. A smart metal wire straightening device, comprising: a plurality of adjusting arms arranged in a ring, wherein, The adjusting arms each include: a main arm and a segmented arm, wherein the segmented arm is slidably connected to the upper end of one of the main arms, wherein a roller frame is provided at the top of one of the segmented arms, wherein the roller frame assists in conveying a metal wire by rotating without power; a robotic arm, disposed next to a coil frame, includes a clamp, wherein the clamp is disposed at one end of the robotic arm, wherein the clamp includes a triangular internal space, a first clamping block and a second clamping block, wherein the first clamping block and the second clamping block respectively include a first inclined surface and a second inclined surface, wherein the inclined surfaces are slidably fitted with a first side surface and a second side surface of one of the triangular internal spaces, wherein a space is formed between the first clamping block and the second clamping block for clamping the metal wire, wherein when one end of the first clamping block and the second clamping block clamps the metal wire, the metal wire is clamped more tightly through the slidable fitting arrangement.

10. A method for intelligent metal wire straightening using a ring-shaped arrangement, the intelligent metal wire straightening device as described in claim 1, characterized in that: a preset tension value of the metal wire, a preset swing angle value of each adjusting arm, and a preset lifting height value are pre-input through the input unit; the processor selects a number of adjusting arms to drive based on the input data and a plurality of messages; the adjusting arms, through the corresponding roller frame at the top of each arm section, transport the metal wire in a ring shape by unpowered rotation; a plurality of data collection modules are respectively disposed on one side of the roller frame to collect a plurality of tension values ​​of the metal wire; the processor adjusts a corresponding lifting height value and a swing angle value of each adjusting arm according to the tension values; the rotation sensing module of the coil frame base adjusts a rotation speed of the coil frame base according to the tension values; the wire sensing module of the coil frame base senses a remaining amount of the metal wire and adjusts the lifting height of each adjusting arm through the processor; Repeat the above method until all the metal wire is sorted; The storage unit stores the tensile values ​​of the metal wire, the preset swing angle values ​​of each of the adjusting arms, and the preset lifting height values.

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