Intelligent device monitoring system with dual communication architecture

Abstract

This invention is a smart device monitoring system with a dual-communication architecture, applicable to existing machine devices. It includes an external detection module, a host data aggregation module, a computer monitoring platform, and a mobile device display interface. The external detection module is installed on the machine device to detect the location and determine the data. The external detection module is connected to the host data aggregation module, which in turn is connected to the computer monitoring platform. The data determined by the external detection module is transmitted to the host data aggregation module and displayed on the computer monitoring platform. The data determined by the external detection module is simultaneously transmitted wirelessly to the mobile device display interface for display. Any existing machine device can be externally configured, and it can quickly and stably perform data judgment, transmission, and display, achieving the effects of low setup threshold and excellent data detection, transmission, and communication performance.

Claims

1. A smart device monitoring system with a dual communication architecture, applied to at least one machine device, comprising: At least one external detection module, the external detection module comprising an MCU microcontroller, at least one sensing unit, a remote first wireless transceiver unit, and a near-end wireless transceiver unit, the MCU microcontroller being electrically connected to the sensing unit, the remote first wireless transceiver unit, and the near-end wireless transceiver unit respectively, wherein the sensing unit is located at the detection position of the device, the MCU microcontroller receives the data generated by the sensing unit and performs preprocessing, and then the remote first wireless transceiver unit and the near-end wireless transceiver unit transmit the preprocessed data; a host-side data aggregation module, the host-side data aggregation module comprising an MPU microprocessor and a remote second wireless transceiver unit, the MPU microprocessor being electrically connected to the remote second wireless transceiver unit, wherein the remote second wireless transceiver unit receives the data transmitted by the remote first wireless transceiver unit of the external detection module and imports it into the MPU microprocessor for data aggregation. A computer-based monitoring platform, wherein the computer-based monitoring platform is electrically connected to a host-based data aggregation module, so that data aggregated by the MPU microprocessor of the host-based data aggregation module is displayed on the computer-based monitoring platform; and at least one mobile device display interface, wherein the mobile device display interface has wireless transceiver function, and the mobile device display interface receives and displays data transmitted by the near-end wireless transceiver unit of an external detection module.

2. The intelligent device monitoring system with dual communication architecture as described in claim 1, wherein, The external detection module and the equipment are in multiple states, and the multiple external detection modules are respectively installed on each equipment. The remote second wireless transceiver unit of the host data aggregation module receives the preprocessed data sent from the remote first wireless transceiver units of the multiple external detection modules. Each external detection module's transmission packet has a node identification field, which allows the host data aggregation module to identify the data source of each external detection module.

3. The intelligent device monitoring system with dual communication architecture as described in claim 1, wherein, The sensing unit of the external detection module is an analog sensor, a digital sensor, or a combination of analog and digital sensors. The analog signal detected by the analog sensor is converted into a digital signal by the MCU microcontroller and then transmitted and presented as digital data. The digital signal data detected by the digital sensor is directly transmitted and presented as digital data.

4. A smart device monitoring system with a dual communication architecture as described in any one of claims 1 to 3, wherein, The sensing unit is a temperature sensor, pressure sensor, illuminance sensor, current sensor, flow sensor, humidity sensor, laser ranging sensor, vibration sensor, gyroscope, accelerometer, liquid level sensor, or a combination of the above sensors.

5. The intelligent device monitoring system with a dual communication architecture as described in claim 4, wherein, The remote first wireless transceiver unit of the external detection module and the remote second wireless transceiver unit of the host data aggregation module are LoRa wireless transceiver modules for transmitting and connecting remote low-power data.

6. The intelligent device monitoring system with dual communication architecture as described in claim 5, wherein, The near-end wireless transceiver unit of this external detection module is a Bluetooth wireless transceiver module or a WIFI wireless transceiver module, which performs near-end real-time data transmission and connection to enhance the multiple utilitarianities of this invention.

7. The intelligent device monitoring system with dual communication architecture as described in claim 6, wherein, The MCU microcontroller of this external detection module is a single-chip microcontroller.

8. The intelligent device monitoring system with dual communication architecture as described in claim 7, wherein, The MCU microcontroller of this external detection module stores preprocessing and anomaly judgment information, including data smoothing conditions, threshold judgment conditions, state classification conditions, and packetization conditions. Each sensing unit's sensing item corresponds to at least one preset upper limit and / or lower limit. The MCU microcontroller compares the real-time sensing value with the preset upper limit and / or lower limit. When the sensing value falls within the preset range, the MCU microcontroller determines it to be in a normal state. When the sensing value exceeds the preset range, the MCU microcontroller determines it to be in an abnormal state and generates warning information for display on the computer monitoring platform and / or mobile device display interface. It effectively performs detection, periodic data acquisition, data smoothing, and threshold judgment, and will issue warning notifications when an anomaly occurs.

9. The intelligent device monitoring system with dual communication architecture as described in claim 8, wherein, The external detection module is further equipped with at least one light source alarm and at least one sound alarm, or a combination of both. The light source alarm and the sound alarm are respectively connected to the MCU microcontroller. The light source alarm and the sound alarm are located in an easily visible position on the machine. The light source alarm is a multi-color LED light source, and the sound alarm is a buzzer or a speaker. When the MCU microcontroller interprets the sensing status of the sensing unit and determines that it is abnormal, the light source alarm will provide various light changes, such as constant lighting and flashing, and the sound alarm will provide a rapid alarm sound.

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