Automatic nail planting equipment

TWM686516UActive Publication Date: 2026-08-11KAIQUN MOTOR CO LTD
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Patent Information

Application Number
TW115204981
Authority / Receiving Office
TW · TW
Patent Type
Utility models
Current Assignee / Owner
Filing Date
2026-06-01
Publication Date
2026-08-11
Estimated Expiration
2036-05-31

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Abstract

This invention relates to an automated staple implantation device, which defines an X-axis, Y-axis, and Z-axis in three-dimensional space. It includes an X-axis moving device, a staple holding device positioned above the X-axis moving device, a staple implantation device, a ceramic sleeve positioning device positioned on the staple implantation device, and a processing platform located on one side of the X-axis moving device. The automated staple implantation device can control the staple implanter to move in three-dimensional space through the drive mechanism of the X-axis moving device and the staple implantation device. In conjunction with the clutch mechanism of the staple holding device and the ceramic sleeve positioning device, the staple implanter can move to remove shear staples from the staple holding device and attach ceramic sleeves for shear staple welding. This automates the staple removal, ceramic sleeve placement, and spot welding actions in staple implantation, improving work efficiency, reducing labor costs, and further enhancing the accuracy of staple implantation.
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Claims

1. An automatic staple implantation device, which defines an X-axis, a Y-axis and a Z-axis in three-dimensional space, the automatic staple implantation device comprising: an X-axis moving device, which includes a slide rail extending along the X-axis direction and a moving platform disposed on the slide rail and movable along the slide rail; a staple holding device, which includes a height adjusting member and a staple holding clutch mechanism, the height adjusting member being adjustablely disposed on the moving platform, the staple holding clutch mechanism being disposed at the top of the height adjusting member, the staple holding clutch mechanism being capable of carrying a shear staple, the shear staple being disengaged and engageably disposed on the staple holding clutch mechanism; A staple implantation device includes a drive mechanism, a staple implanter, and a staple implantation machine. The drive mechanism is mounted on a mobile platform, the staple implanter is mounted on the drive mechanism, and the staple implanter can be driven by the drive mechanism to move along the Y-axis and Z-axis in three-dimensional space. The staple implanter can remove the shear staple from the staple holding device under the drive of the drive mechanism. The staple implantation machine is mounted on the mobile platform and electrically connected to the staple implanter. A ceramic sleeve positioning device is disposed on the nail implantation device and located below the nail implanter. The ceramic sleeve positioning device includes a horizontal moving mechanism and a ceramic sleeve clutch mechanism. The horizontal moving mechanism is connected to the driving mechanism and can move synchronously with the nail implanter. The ceramic sleeve clutch mechanism is connected to the horizontal moving mechanism and can carry a ceramic sleeve. The ceramic sleeve is disengagedly disposed on the ceramic sleeve clutch mechanism. The horizontal moving mechanism can drive the ceramic sleeve clutch mechanism to move along the X-axis direction, so that the ceramic sleeve is located below the nail implanter. A processing platform is disposed on one side of the moving platform. The processing platform can carry a steel structure to be implanted.

2. The automatic nail-planting device as described in claim 1, wherein both the nail-holding clutch mechanism and the ceramic sleeve clutch mechanism include a support base and a clutch assembly. The support base has a positioning groove with an opening facing one side. The clutch assembly is disposed at the opening of the positioning groove. The clutch assembly includes a stop rod and a return spring. The stop rod is pivotally disposed on the support base. The return spring is connected to the outside of the stop rod and the support base. The stop rod can be driven by the return spring to close the opening of the positioning groove and abut against and position the ceramic sleeve or the shear nail.

3. The automatic nail-planting device as described in claim 1, wherein both the nail-holding clutch mechanism and the ceramic sleeve clutch mechanism include a clamping seat and a plurality of clamping balls. The clamping seat includes a fixing member and two clamping springs. The two clamping springs are connected to opposite ends of the fixing member, and two spaced-apart positioning pieces are formed on the two clamping springs respectively. The two positioning pieces of the two clamping springs are arranged opposite to each other. The plurality of clamping balls are respectively disposed at the ends of the two positioning pieces of the two clamping springs, so that the plurality of clamping balls surround and form a clamping space, in which the ceramic sleeve or the shear nail can be disposed and clamped and positioned by the plurality of clamping balls.

4. The automatic nail-planting device as described in claim 1, wherein both the nail-holding clutch mechanism and the ceramic sleeve clutch mechanism include a positioning seat and two movable components. The positioning seat has two spaced-apart extension arms, which frame a limiting groove with a lateral opening. The positioning seat also has a positioning protrusion on each of the two extension arms, the positioning protrusions on the two extension arms being arranged opposite to each other. The two movable components are respectively arranged opposite to each other at the ends of the two extension arms and adjacent to the opening of the limiting groove. Each movable component... The moving component includes a limiting protrusion and a pushing spring. The limiting protrusion is linearly movable at the end of the corresponding extension arm. The pushing spring is disposed in the corresponding extension arm and can push the limiting protrusion toward the opening of the limiting groove. The positioning protrusions on the two extension arms and the limiting protrusions of the two moving components form a positioning space. The ceramic sleeve or the shear pin can be disposed in the positioning space and clamped and positioned by the positioning protrusions on the two extension arms and the limiting protrusions of the two moving components.

5. The automatic nail-planting device as described in any one of claims 1 to 4, wherein the height adjustment component of the nail-holding clutch can be provided with a magnet, the magnet being able to attract and fix the shear nail.

6. The automatic staple implantation device as described in any one of claims 1 to 4, wherein the staple implantation device includes a column, the drive mechanism includes a Y-axis moving module and a Z-axis moving module, the Y-axis moving module is disposed on the column, the horizontal moving mechanism of the ceramic sleeve positioning device is disposed on the Y-axis moving module, and the Z-axis moving module is disposed on the Y-axis moving module, the ceramic sleeve positioning device and the Z-axis moving module are driven by the Y-axis moving module to move along the Y-axis direction, and the staple implanter is disposed on the Z-axis moving module and is driven by the Z-axis moving module to move along the Z-axis direction.

7. The automatic staple implantation device as described in claim 5, wherein the staple implantation device includes a column, the drive mechanism includes a Y-axis moving module and a Z-axis moving module, the Y-axis moving module is disposed on the column, the horizontal moving mechanism of the ceramic sleeve positioning device is disposed on the Y-axis moving module, and the Z-axis moving module is disposed on the Y-axis moving module, the ceramic sleeve positioning device and the Z-axis moving module can be driven by the Y-axis moving module to move along the Y-axis direction, and the staple implanter is disposed on the Z-axis moving module and can be driven by the Z-axis moving module to move along the Z-axis direction.

8. The automatic staple implantation device as described in any one of claims 1 to 4, wherein the drive mechanism of the staple implantation device is a robotic arm.

9. The automatic staple implantation device as described in claim 5, wherein the drive mechanism of the staple implantation device is a robotic arm.

10. The automatic staple implantation device as described in claim 6, wherein the automatic staple implantation device includes two staple holding devices, two ceramic sleeve positioning devices and two processing platforms, and the staple implantation device includes two driving mechanisms and two staple implanters, wherein the two staple holding devices, the two ceramic sleeve positioning devices and the two processing platforms of the automatic staple implantation device are respectively symmetrically arranged, and the two driving mechanisms and the two staple implanters of the staple implantation device are respectively symmetrically arranged.

11. The automatic staple implantation device as described in claim 7, wherein the automatic staple implantation device includes two staple holding devices, two ceramic sleeve positioning devices and two processing platforms, and the staple implantation device includes two driving mechanisms and two staple implanters, wherein the two staple holding devices, the two ceramic sleeve positioning devices and the two processing platforms of the automatic staple implantation device are respectively symmetrically arranged, and the two driving mechanisms and the two staple implanters of the staple implantation device are respectively symmetrically arranged.

12. The automatic staple implantation device as described in claim 8, wherein the automatic staple implantation device includes two staple holding devices, two ceramic sleeve positioning devices and two processing platforms, and the staple implantation device includes two driving mechanisms and two staple implanters, wherein the two staple holding devices, the two ceramic sleeve positioning devices and the two processing platforms of the automatic staple implantation device are respectively symmetrically arranged, and the two driving mechanisms and the two staple implanters of the staple implantation device are respectively symmetrically arranged.

13. The automatic staple implantation device as described in claim 9, wherein the automatic staple implantation device includes two staple holding devices, two ceramic sleeve positioning devices and two processing platforms, and the staple implantation device includes two driving mechanisms and two staple implanters, wherein the two staple holding devices, the two ceramic sleeve positioning devices and the two processing platforms of the automatic staple implantation device are respectively symmetrically arranged, and the two driving mechanisms and the two staple implanters of the staple implantation device are respectively symmetrically arranged.