Electrospun fibers and use thereof
Patent Information
- Authority / Receiving Office
- US · United States
- Patent Type
- Applications(United States)
- Current Assignee / Owner
- NANOSPUN TECHNOLOGIES LTD
- Filing Date
- 2023-12-24
- Publication Date
- 2026-08-06
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Figure US20260226663A1-C00001 
Figure US20260226663A1-C00002
Abstract
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a PCT International Application claiming the benefit of priority of U.S. Patent Application No. 63 / 434,805, filed Dec. 22, 2022, which is hereby incorporated by reference in its entirety.FIELD OF THE INVENTION
[0002] The present invention, in some embodiments thereof, relates to a fibrous mat such as a fibrous mat encapsulating viable cells, preparation and use thereof.BACKGROUND OF THE INVENTION
[0003] Electrospun fibrous mats encapsulating cells have been previously disclosed. However, there remains an unmet need of encapsulating very high load of cells within the fibers, while maintaining the integrity of the fiber.
[0004] As a non-limiting example, the skin's biologically active ecosystem, the bacteria located at the human skin, is known as the skin microbiome, and its existence and activity are vital to guard and support skin health including boosting skin hydration and elasticity, preventing skin sensitivity and redness, reducing wrinkles, and helping anti-aging effects, to name just a few. However, the human skin microbiome is constantly subjected to environmental damage. Furthermore, exposure of the skin to various skin care products can pose a threat to the skin microbiome, thus affecting skin health. To this end, there is no available solution providing an effective amount or concentration of living / viable microbial cells, sufficient for implementation thereof in skin and / or topical care.
[0005] Accordingly, there is an unmet need for a user-friendly skin-care article with a prolonged shelf-life, and comprising an effective amount of viable cells, which can be easily activated in-situ prior to application thereof on the human skin.SUMMARY OF THE INVENTION
[0006] In one aspect of the invention, there is provided a fibrous substrate comprising polymeric fibers, each polymeric fiber is an electrospun fiber comprising a shell encapsulating a core, wherein the core comprises and a plurality of cells and a water-soluble material comprising a water-soluble polymer and a sugar; the shell comprises a water-insoluble polymer, wherein the water-insoluble polymer is a biodegradable polymer; an average cross-section of the polymeric fiber is between 1 and 500 um; and wherein a loading of the plurality of cells and / or plurality of spores within the fibrous substrate is at least 10E5 units per cm2.
[0007] In one embodiment, the water-insoluble polymer is selected from cellulose, a water insoluble cellulose derivative, PVP (polyvinyl pyrrolidone), a polyester, PES (poly(ethylene succinate)), a water insoluble polysaccharide, including any combination and any co-polymer thereof.
[0008] In one embodiment, the water-soluble polymer comprises from a water-soluble polysaccharide, water-soluble gum, a water soluble cellulose derivative, a polyol, a polyvinyl alcohol, a polyether and any combination thereof.
[0009] In one embodiment, a w / w ratio between the shell and core within the fiber is between 1:100 and 1:10, and wherein a w / w ratio between the plurality of cells and / or plurality of spores and the water soluble material is between 2:1 and 1:2.
[0010] In one embodiment, the fibrous substrate is in a form of a fibrous mat; wherein the fibrous mat is characterized by a thickness of between 10 um and 1 cm.
[0011] In one embodiment, the water-insoluble polymer is characterized by solubility of at least 5% w / w in a solvent selected from THF, DMF, acetone, DMAC, chloroform, DMSO, DCM, NMP, TCE, TFE, butanol, methanol, ethanol, HFP, Isopropanol, Ethyl acetate, Ethanolamine, pentane, ethylene glycol, Diethyl ether, butyronitrile, acetonitrile, chlorobenzene, including any combination thereof.
[0012] In one embodiment, a dry weight per weight (w / w) concentration of the plurality of cells and / or plurality of spores within the fibrous substrate is between 40 and 98%.
[0013] In one embodiment, the water-insoluble polymer constitutes at least 50% by dry weight of the shell; and wherein the water-insoluble polymer is selected from the polyester and the water insoluble cellulose derivative.
[0014] In one embodiment, the shell comprises a plurality of pores characterized by an average pore size below 1 um.
[0015] In one embodiment, the shell is characterized by a thickness of between 10 nm and about 500 um.
[0016] In one embodiment, the water-insoluble polymer is characterized by solubility of at least 5% w / w in a water immiscible organic solvent.
[0017] In one embodiment, the water-soluble polymer is selected from carboxymethyl cellulose (CMC), agar, locust bean gum, or any combination thereof; and wherein the sugar constitutes at least 90% w / w of the water-soluble material.
[0018] In one embodiment, the core further comprises at least one additional ingredient selected from an active ingredient, a cell-nutrition ingredient or both.
[0019] In one embodiment, the water-insoluble polymer comprises CMC, PLA, PGA, PLGA, PCLLA or PCLLA, or any combination thereof.
[0020] In one embodiment, a viability of the plurality of cells and / or plurality of spores within the polymeric fiber is maintained for at least 2 weeks.
[0021] In one embodiment, a w / w concentration of the water soluble polymer within the fibrous substrate is between 5 and 20%; and wherein a w / w concentration of the water-insoluble polymer within the fibrous substrate is between 5 and 20%.
[0022] In one embodiment, the shell further comprises the water-soluble polymer constituting between 5 and 20% of the polymeric content of the shell.
[0023] In one embodiment, the sugar comprises a monosaccharide, a di-saccharide, an oligosaccharide, or any combination thereof.
[0024] In one embodiment, the fibrous substrate comprises a plurality of first fibers and a plurality of second fibers; wherein the shell of the plurality of first fibers comprises the water-insoluble cellulose derivative; and wherein the shell of the plurality of second fibers comprises the polyester.
[0025] In one embodiment, a w / w ratio between the plurality of first fibers and the plurality of second fibers within the fibrous substrate is between 40:60 and 60:40, and wherein the fibrous substrate is characterized by maximum % elongation of at least 40%.
[0026] In another aspect, there is a method for manufacturing the fibrous substrate of the invention, comprising: co-electrospinning of a first aqueous solution and a second water-immiscible solution through co-axial capillaries, thereby manufacturing the polymeric fiber, wherein the first aqueous solution comprises between 1 and 70% w / w of the water-soluble material and further comprises the plurality of cells; the second polymeric solution comprises between 1 and 50% w / w of the water-insoluble polymer.
[0027] In one embodiment, the co-electrospinning is performed under suitable conditions comprising: a flow rate of the first aqueous solution between 1 and 150 ml / h, and a flow rate of a second solution between 1 and 150 ml / h per single fiber spinning unit.
[0028] In one embodiment, the second polymeric solution further comprises a solvent selected from THF, DMF, acetone, DMAC, chloroform, DMSO, DCM, NMP, TCE, TFE, butanol, methanol, ethanol, HFP, Isopropanol, Ethyl acetate, Ethanolamine, pentane, ethylene glycol, Diethyl ether, butyronitrile, acetonitrile, chlorobenzene, including any mixture thereof.
[0029] In one aspect of the invention, there is provided a fibrous mat comprising a plurality of electrospun fibers, wherein each of the electrospun fibers comprises a shell encapsulating a core, wherein the fibrous mat is shapeable and is characterized by a thickness of between 10 and 2000 um; and the core comprises a water-soluble polymer and a plurality of cells.
[0030] In one embodiment, the cells are selected from microbial cells, microbial spores, or both. In one embodiment, the cells are dormant cells. In one embodiment, the cells are live cells.
[0031] In one embodiment, a dry weight per weight (w / w) concentration of the dormant cells within the mat is up to 98%.
[0032] In one embodiment, an average cross-section of the electrospun fibers is between 1 and 500 um.
[0033] In one embodiment, the fibrous mat is composed essentially of biocompatible materials, cosmeceutical grade materials, or medical grade materials, wherein the shell is a solid porous shell, comprising a hydrophobic polymer comprising a fluoropolymer including any copolymer thereof.
[0034] In one embodiment, the shell comprises up to 90% by weight of the water-insoluble polymer, wherein the hydrophobic polymer comprises PVDF-HFP, and / or cellulose.
[0035] In one embodiment, the fibrous mat further comprising a plant extract, a bacterial metabolite, a fungal metabolite, yeast metabolite or any combination thereof.
[0036] In one embodiment, the fibrous mat is characterized by a moisture content of less than 10%, and wherein the cells maintain their viability within the mat for at least 7 days, at least 14 days, or at least 30 days.
[0037] In one embodiment, the fibrous mat is characterized by water absorption capability of at least 100%, relative to the dry weight of the fibrous mat.
[0038] In one embodiment, the fibrous mat is in a form of a non-woven uniform layer.
[0039] In one embodiment, the fibrous mat is in a form of topical product, such as configured for application to a target site on a skin of a subject.
[0040] In one embodiment, the fibrous mat is for use in any one of cosmeceutical, beauty, hygiene, and skincare use.
[0041] In one embodiment, the topical product is further configured for subsequent removal thereof from the target site, and wherein the topical product has sufficient mechanical strength to remain intact upon removal thereof.
[0042] In one embodiment, the topical product is configured to substantially adopt a shape of the target site.
[0043] In one embodiment, a length dimension, a width dimension or both of the topical product is substantially compatible with the dimension of the target site or any part thereof.
[0044] In one embodiment, the topical is configured for stably adhering to the target site for a predetermined time period.
[0045] In another aspect, there is provided a kit comprising the fibrous mat of the invention packaged within a container, wherein the fibrous mat is characterized by a water content of at most 20%, or at most at most 10%, and wherein a wall of the container is water impermeable and is substantially oxygen impermeable.
[0046] In another aspect, there is provided a method for manufacturing the fibrous substrate of the invention, the method comprising: co-electrospinning of a first aqueous solution and a second water-immiscible solution through co-axial capillaries, thereby manufacturing the polymeric fiber, wherein the first aqueous solution comprises between 1 and 70% w / w of the water-soluble material and further comprises the plurality of cells; and wherein the second polymeric solution comprises between 1 and 50% w / w of the water-insoluble polymer and further comprises a water-immiscible solvent.
[0047] Further embodiments and the full scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.DETAILED DESCRIPTION OF THE INVENTION
[0048] In one aspect, there is provided a fibrous mat in a form of a fibrous matrix, wherein the fibrous matrix comprises polymeric fibers, wherein the polymeric fibers are electrospun fibers comprising a hydrophobic (or water insoluble) porous shell and a hydrophilic (or water soluble) core.
[0049] In another aspect, there is provided a fibrous material in a form of a fibrous matrix (e.g., a mat), wherein the fibrous matrix comprises polymeric fibers and plurality of cells encapsulated therewithin. In some embodiments, the fibrous material is in a form of one or more layers comprising a plurality of micron-sized polymeric fibers, wherein each polymeric fiber comprises a polymeric shell encapsulating a core, wherein the core comprises a plurality of live and / or dormant cells and / or spores. In some embodiments, the fibrous material comprises or is essentially composed of electrospun fibers. In some embodiments, the cells and / or spore are encapsulated by the shell of the polymeric fiber, wherein at least 70% of the encapsulated cells and / or spore retain viability for at least 2 weeks, at least 1 month, 1 year or even more. In some embodiments, the fibrous material is in a solid state at a temperature up to 100° C., up to 200° C., or more.
[0050] As exemplified herein, the invention in some embodiments thereof, is based on the surprising finding that a particular core composition of the electrospun fibers is capable of supporting high loading of viable cells, so as to result in a fibrous mat encapsulating up to about 90% of viable cells (by dry weight of the fibrous mat).
[0051] The invention, in some embodiments thereof, is also based on the surprising finding that particular core compositions of the electrospun fibers of the invention are capable of supporting a shelf-life of at least one month under ambient condition or longer terms in cold environments. In particular, the inventors observed that implementing a core electrospinning solution containing at least 0.5 g / ml of one or more mono-, and / or di-saccharides, along with a water-soluble polymer (e.g. a water soluble polysaccharide) resulted in electrospun microfibers with an exceptionally high loading of the encapsulated cells. Furthermore, the core composition disclosed herein, have been found beneficial for retaining viability of the encapsulated cells for a time period of at least about 1-3 months, or more, when stored in an airtight container. The encapsulated cells have been subsequently activated by integrating and / or soaking the dry mat with an activation solution, under suitable conditions. The cell activity has been assessed by monitoring the synthesis rate or concentration of the cell metabolites.
[0052] As used herein, the term “matrix” refers to one or more porous layers of polymeric fibers randomly, and / or under certain order or control, distributed therewithin. In some embodiments, the terms “fibrous material” and “matrix” are used herein interchangeably. Matrix may further include any materials incorporated within and / or interposed between the layers. In some embodiments, the matrix comprises randomly oriented polymeric fibers. In some embodiments, each polymeric fiber within the matrix is in contact with at least one additional polymeric fiber. In some embodiments, the polymeric fibers are randomly distributed within the matrix, so obtain a three-dimensional mesh structure comprising a void space between the fibers. In some embodiments, the polymeric fibers are randomly distributed within the matrix thus forming a plurality of pores (or void space).
[0053] In some embodiments, the terms “layer”, and “film” are used herein interchangeably, and refer to a material having a substantially uniform-thickness. In some embodiments, the term “layer” refers to a substantially homogeneous material characterized by a substantially the same chemical composition and / or substantially the same three-dimensional structure. In some embodiments, layer is characterized by a homogenous or uniform feature within the entire layer, wherein the feature is selected from spatial distribution of the polymeric fibers, fiber thickness, pore size, porosity, thickness, including any range between. In some embodiments, the term “entire layer” refers to at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 97% of the surface and / or volume of the layer, including any range between.
[0054] In some embodiments, the fibrous material is in a form of a fibrous mat. In some embodiments, the fibrous mat is in a form of a non-woven layer. In some embodiments, the fibrous mat is in a form of a layer characterized by a relatively uniform thickness, a uniform spatial distribution of the polymeric fibers, or both. In some embodiments, the polymeric fibers are electrospun fibers (e.g. electrospun microfibers). In some embodiments, the polymeric fibers have a cylindrical shape, or a tub-like shape (e.g. a hollow tube).Polymeric Fibers
[0055] In one aspect, there is provided a polymeric fiber (e.g. electrospun microfiber) comprising a porous shell encapsulating or inclosing a hydrophilic core. In some embodiments, the polymeric fibers of the invention are or are composed essentially of electrospun fibers (e.g. electrospun microfibers). In some embodiments, the porous shell is as described herein, and the hydrophilic core comprises a plurality of cells and / or a plurality of spores and a water-soluble material, wherein the water-soluble material constitutes up to 50%, up to 40%, up to 30%, up to 20%, up to 15%, up to 10%, up to 5%, up to 3%, up to 2%, up to 1%, up to 0.5%, up to 0.1%, by dry weight of the fiber, including any range between.
[0056] In some embodiments, the water-soluble material comprises a sugar (e.g. a sugar as disclosed herein), and a hydrophilic polymer as disclosed herein, wherein the w / w concentration of the water-soluble polymer constitutes up to 20%, up to 15%, up to 10%, up to 5%, up to 3%, up to 2%, up to 1%, up to 0.5%, by dry weight of the core, including any range between. In some embodiments, the water-soluble polymer is a thickener or filler. In some embodiments, the polymeric fiber comprises a solid porous shell and a solid or a semi-solid core.
[0057] In some embodiments, the water-soluble polymer constitutes up to 20%, up to 15%, up to 10%, up to 5%, up to 3%, up to 2%, up to 1%, up to 0.5%, by dry weight of the fiber, including any range between. In some embodiments, a w / w concentration of the water-soluble polymer relative to the total dry weight of the fiber is between 0.1 and 10%, between 0.1 and 5%, between 0.2 and 5%, between 0.1 and 1%, including any range between.
[0058] In some embodiments, a w / w ratio between the water-soluble polymer and the sugar with the fiber is between 1:400 and 1:20, between 1:300 and 1:20, between 1:300 and 1:50, between 1:300 and 1:100, including any range between.
[0059] In some embodiments, the water-soluble polymer is capable of modifying the viscosity of the electrospinning core solution, so as to obtain a predetermined viscosity sufficient for forming the electrospun fibers. In some embodiments, the water-soluble polymer comprises a water-soluble polysaccharide, a water-dispersible polysaccharide, polyethyleneglycol (PEG), polypropylene glycol (PPG), a polyol, a polyvinyl alcohol (PVA), a polyether polyvinyl pyrrolidone (PVP) or any combination thereof. In some embodiments, the water-soluble polymer is or comprises a polysaccharide. In some embodiments, the water-soluble polymer is a water-soluble polysaccharide. Numerous water-soluble polysaccharides suitable for implementation within the core of the polymeric electrospun fiber are known in the art. Exemplary water-soluble polysaccharides and additional polymers suitable for the manufacturing of the polymeric electrospun fiber are listed in WO2008 / 041183 which is incorporated herein by reference in its entirety.
[0060] Non-limiting examples of water-soluble polysaccharides include but are not a water-soluble derivative of cellulose (e.g. carboxylated cellulose such as CMC, hydroxylated cellulose such as hydroxypropyl cellulose (HPC), hydroxypropyl methyl cellulose (HPMC)), starch, alginic acid, hyaluronic acid, chitosan, a water-soluble gum, a carrageenan (e.g. lambda-carrageenan) including any copolymer, or any combination thereof.
[0061] In some embodiments, the water-soluble derivative of cellulose is a polymer comprising a repeating unit represented by Formula 1:wherein each R independently represents H or alkyl-carboxy, and at least one R is alkyl-carboxyl. In some embodiments, R is C1-C5-alkyl-carboxyl.In some embodiments, the water-soluble polysaccharide comprises water-soluble gum. In some embodiments, the water-soluble polysaccharide comprises locust bean gum, agar, CMC (carboxymethyl cellulose), gellan gum, agarose, agaropectin, Xanthan gum, Acacia gum, Gum Arabic, guar gum, including any salt and any combination thereof.
[0063] In some embodiments, the core further comprises an active ingredient (e.g. a pharmaceutically active agent, a cosmeceutical active agent, a nutraceutical or any combination thereof). In some embodiments, the core further comprises a cell-nutrition ingredient (e.g. dried culture medium constituents such as growth factors, carbohydrate, co-factors, etc.).
[0064] In some embodiments, the core is a homogenous core comprising a matrix composed of intertwined polymeric chains of the water-soluble polymer and the sugar. In some embodiments, the sugar and the water-soluble polymer are homogenously mixed or distributed within the core. In some embodiments, at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 70%, at least 90%, at least 95% of the polymeric fiber's volume is filled with the core constituents, including any range between. In some embodiments, at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 70%, at least 90%, at least 95% of the core is void, including any range between. In some embodiments, the polymeric fiber with at least 30% or more of the core being a void space, refers to herein as a hollow tube-like structure.
[0065] In some embodiments, the core consists essentially of the water-soluble material and the plurality of cells, wherein water soluble material comprises or consists essentially of the water-soluble polymer and the sugar. In some embodiments, between 70 and 100%, between 70 and 95%, between 80 and 99%, between 90 and 99%, between about 90 and 100% of the water-soluble material within the polymeric fiber of the invention is composed of the water-soluble polymer and the sugar.
[0066] In another aspect, there is provided a polymeric fiber (e.g. electrospun microfiber) comprising or encapsulating a plurality of cells, a plurality of spores or both. In some embodiments, the plurality of cells are bound to the fiber (e.g. located inside the core, or bound to the outer surface).
[0067] In some embodiments, the plurality of cells comprise one or more microorganisms. In some embodiments, the plurality of cells are dormant and / or viable cells. In some embodiments, the polymeric fiber comprises a porous hydrophobic shell and a hydrophilic core, and wherein the hydrophilic core comprises or encapsulates the plurality of cells and the water-soluble material. In some embodiments, the polymeric fiber comprises a solid porous shell and a solid or a semi-solid core. In some embodiments, the polymeric fiber comprising the plurality of cells has a cylinder-like structure. In some embodiments, the core of the cylinder-like structured polymeric fiber comprises less than 90%, less than 80%, less than 70%, less than 60%, less than 50%, less than 40%, less than 30%, less than 20%, less than 10%, less than 5% void space, relative to the entire volume of the core, including any range between. In some embodiments, the polymeric fiber comprising or encapsulating a plurality of cells is referred to herein as the polymeric fiber of the invention.
[0068] In some embodiments, the core consists essentially of the plurality of cells and the water-soluble material, wherein a w / w ratio between the plurality of cells and the water-soluble material within the fiber is between 3:1 and 1:3, between 1:1 and 1:2, between 2:1 and 1:2, or about 1:1, including any range between.
[0069] In some embodiments, the core consists essentially of the plurality of cells and the water-soluble material, wherein a w / w ratio between the plurality of cells and the water-soluble material within the fiber is between 3:1 and 1:3, between 1:1 and 1:2, between 2:1 and 1:2, or about 1:1, including any range between; wherein the water-soluble material consists essentially of the water-soluble polymer (e.g. bean gum, agar, CMC, gellan gum, agarose, agaropectin, Xanthan gum, Acacia gum, Gum Arabic or guar gum) and the sugar (e.g. sucrose, maltose, etc.); and wherein a w / w ratio between the water-soluble polymer and the sugar with the fiber is between 1:400 and 1:20, between 1:300 and 1:20, between 1:300 and 1:50, between 1:300 and 1:100, including any range between.
[0070] In some embodiments, a weight portion of the water-soluble polymer and / or of the plurality of cells within the fiber is between 20 and about 50%, between 30 and 45%, between 20 and 45%, including any range between.
[0071] In some embodiments, the polymeric fibers are characterized by an average cross-section between 1 and 500 um, between 1 and 10 um, between 10 and 100 um, between 10 and 50 um, between 50 and 100 um, between 50 and 300 um, between 50 and 400 um, between 50 and 500 um, between 10 and 500 um, between 10 and 300 um, between 100 and 500 um, between 100 and 300 um, between 300 and 500 um, including any range between.
[0072] In some embodiments, the polymeric fibers are characterized by an average length from about 0.1 millimeter (mm) to about 20 centimeter (cm) or more, e.g., from about 1-20 cm, e.g., from about 5-10 cm, between 0.1 and 200 mm, between 0.1 and 1 mm, between 1 and 10 mm, between 10 and 50 mm, between 50 and 100 mm, between 10 and 200 mm, between 50 and 200 mm, between 100 and 200 mm, including any range between.
[0073] In some embodiments, the polymeric fibers are characterized by an average aspect ratio (e.g. a ratio between the length and the cross-section of the polymeric fiber) of at least 10, at least 100, at least 1000, at least 10,000, at least 50,000 including any range between.
[0074] In some embodiments the polymeric fibers are characterized by an average aspect ratio (e.g. a ratio between the length and the cross-section of the polymeric fiber) representing a theoretical 2D structure.
[0075] In some embodiments, the polymeric fibers are characterized by an average pore size between 10 and 500 nm, between 100 and 500 nm, between 20 and 80 nm, 80 and 120 nm, between 50 and 200 nm, between 80 and 200 nm, between 150 and 200 nm, between 50 and 500 nm, including any range between, wherein the pore size refers to pores in the shell of the polymeric fiber.
[0076] In some embodiments, the polymeric fibers are characterized by an average pore size below 5 um, below 2 um, or below 1 um. In some embodiments, the polymeric fibers are characterized by an opening (e.g. incision) having an average size ranging between 1 and 10 um, between 0.5 and 10 um, between 1 and 100 um, between 1 and 2 um, between 1 and 10 um, between 1 and 2 um, between 2 and 5 um, between 5 and 10 um, including any range between. A skilled artisan will appreciate that the average pore size may be calculated based on SEM micrographs of the matrix.
[0077] In some embodiments, the polymeric fibers are characterized by an average pore size of about 1 micron.
[0078] In some embodiments, the shell of the polymeric fiber is a hydrophobic shell comprising a water-insoluble polymer. In some embodiments, the water-insoluble polymer is characterized by water solubility of at most 0.5 g / L, at most 0.1 g / L, at most 0.05 g / L, at most 0.01 g / L, at most 0.005 g / L, at most 0.001 g / L, or less including any range between.
[0079] In some embodiments, the water-insoluble polymer is characterized by solubility of at least 5 g / L, at least 10 g / L, at least 20 g / L, at least 50 g / L, at least 100 g / L within a water immiscible organic solvent, including any range between.
[0080] In some embodiments, the water-insoluble polymer is characterized by solubility of at least 5 g / L, at least 10 g / L, at least 20 g / L, at least 50 g / L, at least 100 g / L within a solvent selected from THF, DMF, acetone, DMAC, chloroform, DMSO, DCM, NMP, TCE, TFE, butanol, methanol, ethanol, HFP, Isopropanol, Ethyl acetate, Ethanolamine, pentane, ethylene glycol, Diethyl ether, butyronitrile, acetonitrile, chlorobenzene, including any combination thereof.
[0081] In some embodiments, the water soluble polymer is characterized by solubility of at least 1 g / L, at least 10 g / L, at least 20 g / L, at least 50 g / L, at least 100 g / L within pure water (or within an aqueous salt solution devoid of an organic solvent) at a temperature between 15 and 70° C., between 20 and 30° C., between 20 and 40° C., including any range between.
[0082] In some embodiments, a weight concentration of the water soluble polymer within the fiber is between 5 and 35%, between 10 and 20%, between 10 and 30%, between 10 and 25%, including any range between.
[0083] In some embodiments, the water-insoluble polymer comprises a fluoropolymer including any copolymer thereof. In some embodiments, the hydrophobic polymer is or comprises PVDF-HFP (Poly(vinylidene fluoride-hexafluoropropylene). In some embodiments, the water-insoluble polymer comprises or consist essentially of cellulose, and / or a water-insoluble cellulose derivative, or a polyester (e.g. PCL, PLA, PGA, PCLA, PLGA, etc.).
[0084] In some embodiments, the water-insoluble polymer is a biodegradable polymer. In some embodiments, the water-insoluble polymer is devoid of fluoropolymer (e.g. PVDF-HFP).
[0085] In some embodiments, the water-insoluble polymer is selected from cellulose, a fluoropolymer (e.g. PVDF-HFP), PVP, PCL, PLA, PGA, polystyrene, PES (poly(ethylene succinate)), PBS, an acrylate polymer (e.g. polyacrylic acid, polymethacrylic acid or ester thereof, such as PMMA, PMA, PEMA, PHEMA), a water insoluble polysaccharide, a water insoluble cellulose derivative, including any combination and any co-polymer thereof. In some embodiments, the water-insoluble polymer is selected from cellulose, a polyester (e.g. PCL, PLA, PGA, PES or copolymer thereof), a water insoluble polysaccharide, a water insoluble cellulose derivative, including any combination and any co-polymer thereof.
[0086] In some embodiments, the shell comprises one or more polymer species. In some embodiments, the shell comprises a polymer selected from a water insoluble cellulose derivative and a polyester; and further comprises an additional polymer, wherein the additional polymer is the water-soluble polymer described above. In some embodiments, the additional polymer is selected from PVP, PEG, PPG, HEC and CMC. In some embodiments, a w / w ratio between the polymer and the additional polymer is between 20:1 and 1:1, between 20:1 and 10:1, between 15:1 and 1:1, between 15:1 and 2:1, between 15:1 and 5:1, between 5:1 and 2:1, between 5:1 and 1:1, between 12:1 and 2:1, including any range between.
[0087] In some embodiments, the shell consists essentially of the polymer and the additional polymer, wherein the polymer is an alkyl cellulose, and wherein the additional polymer is a polyether (e.g. PEG, PPG), or PVP; and wherein w / w ratio between the polymer and the additional polymer is as described hereinabove.
[0088] In some embodiments, the water insoluble cellulose derivative is a polymer comprising a repeating unit represented by Formula 2:wherein each R independently represents H, —C(═O) R′, or an optionally substituted alkyl (e.g. C1-C5 alkyl), wherein R′ is selected from H, an optionally substituted alkyl (e.g. C1-C5 alkyl) and a cycloalkyl (e.g. C5-C6 cycloalkyl); and wherein at least one R is not H. In some embodiments, all R groups of the repeating unit are the same. In some embodiments, the water insoluble cellulose derivative is an alkyl cellulose (e.g. methyl-cellulose, ethyl cellulose), or an carboxylated cellulose (e.g. cellulose acetate).In some embodiments, the polyester comprises a polymer having a repeating units selected from C2-C10 hydroxy-carboxylic acid (e.g. caproic acid, succinic acid ethylene glycol ester), and one or more alpha hydroxycarboxylic acid (e.g. glycolic acid, lactic acid, mandelic acid, etc. isotactic or syntactic), or any combination thereof. In some embodiments, the polyester comprises one or more of: PLA, PGA, PLGA, PCLLA and PCLLA. In some embodiments, the polyester is an isotactic or syntactic polymer.
[0090] In some embodiments, the shell comprises up to 90%, up to 88%, up to 87%, up to 86% w / w of the water-insoluble polymer, by dry weight of the shell. In some embodiments, the shell comprises between 50 and 90%, between 50 and 80%, between 70 and 90%, between 60 and 70%, between 70 and 86%, between 60 and 86%, between 80 and 90%, between 80 and 85%, between 80 and 88%, between 80 and 86%, between 80 and 83%, between 83 and 90%, between 83 and 86%, between 85 and 88% of the water-insoluble polymer, including any range between.
[0091] In some embodiments, the shell further comprises up 20%, up 15%, up to 13%, up to 10%, up to 8%, up to 5% or between 5 and 20%, between 5 and 15% by weight of a water-soluble polymer, including any range between. In some embodiments, the water-soluble polymer is as described hereinabove. In some embodiments, the water-soluble polymer is or comprises PVP, HEC, or a polyether (e.g. PEG). In some embodiments, the shell comprises or consists essentially of a mixture of PVDF-HFP (as a hydrophobic polymer) and PVP (as a water-soluble polymer), wherein the w / w concentration of each of the PVDF-HFP and PVP is as described herein.
[0092] In some embodiments, an average molecular weight of the water-insoluble polymer is between 10.000 and 1.000.000 Da, between 10.000 and 100.000 Da, between 10.000 and 300.000 Da, between 10.000 and 200.000 Da, between 100.000 and 1.000.000 Da, between 100.000 and 300.000 Da, between 300.000 and 500.000 Da, between 100.000 and 500.000 Da, between 200.000 and 800.000 Da, between 300.000 and 800.000 Da, between 500.000 and 800.000 Da, between 1.000.000 and 2.000.000 Da, between 1.000.000 and 1.500.000 Da, between 1.500.000 and 2.000.000 Da, between 500.000 and 800.000 Da, between 500.000 and 800.000 Da, including any range between.
[0093] In some embodiments, an average molecular weight of PVDF-HFP is between 100.000 and 800.000 Da, between 100.000 and 300.000 Da, between 300.000 and 500.000 Da, between 100.000 and 500.000 Da, between 200.000 and 800.000 Da, between 300.000 and 800.000 Da, between 500.000 and 800.000 Da, including any range between.
[0094] In some embodiments, an average molecular weight of PVP is between 500.000 and 2.000.000 Da, between 500.000 and 1.000.000 Da, between 1.000.000 and 2.000.000 Da, between 1.000.000 and 1.500.000 Da, between 1.500.000 and 2.000.000 Da, between 500.000 and 800.000 Da, between 500.000 and 800.000 Da, including any range between.
[0095] In some embodiments, an average molecular weight of the polyester is between 10.000 and 300.000 Da, between 10.000 and 200.000 Da, between 10.000 and 100.000 Da, including any range between.
[0096] In some embodiments, the term “average molecular weight” refers to a weight average molecular weight (Mw), which is well-known in the art. In some embodiments, the term “average molecular weight” refers to a number average molecular weight (Mn). In some embodiments, the term “Mn” generally refers to a molecular weight measurement that is calculated by dividing the total weight of all the polymer molecules in a sample with the total number of polymer molecules in the sample.
[0097] In some embodiments, the shell is characterized by a thickness between 10 nm and 10 um, between 50 and 500 nm, between 50 nm and 1 um, between 50 nm and 10 um, between 50 and 100 nm, between 100 and 200 nm, between 100 and 500 nm, between 100 and 1000 nm, between 500 and 700 nm, between 500 and 1000 nm, between 100 nm and 5 um, between 100 nm and 1 um, between 100 nm and 10 um, including any range between.
[0098] In some embodiments, the shell further comprises a trace amount of any one of water, or a water-immiscible organic solvent, or both.
[0099] In some embodiments, a w / w ratio between the shell and core within the polymeric fiber is between 50:1 and 1:50, between 5:1 and 1:50, between 1:1 and 1:50, between 1:5 and 1:50, between 1:5 and 1:10, between 1:10 and 1:50, between 1:10 and 1:20, between 1:10 and 1:30, between 1:20 and 1:50, between 1:30 and 1:50, including any range between.
[0100] In some embodiments, a w / w ratio between the core and the shell within the polymeric fiber is between 30:1 and 2:1, between 20:1 and 2:1, between 20:1 and 5:1, between 30:1 and 10:1, between 20:1 and 10:1, including any range between.
[0101] In some embodiments, the core is in a solid or a semi-solid state. In some embodiments, the core stably encapsulates the cells. In some embodiments, the cells are stably encapsulated within the core. In some embodiments, the cells are stably bound to the core constituents or encapsulated within the core constituents. In some embodiments, the core is substantially devoid of pores. In some embodiments, the core is substantially water vapor and / or gas impermeable. In some embodiments, the core comprises a voluminous filler. In some embodiments, the core comprises one or more materials capable of expanding during the electrospinning process, thereby providing a mechanical support for the entire polymeric fiber. In some embodiments, the core provides or enhances the mechanical stability of the fiber. In some embodiments, the core is in a form of a gel, or a glassy material.
[0102] In some embodiments, the core is in a glass state at a temperature between 10 and 30° C., between 10 and 40° C., between 1° and 50° C., between 1° and 60° C., or more including any range between. In some embodiments, the core comprises a plurality of cells, the sugar and the water-soluble polymer. In some embodiments, the plurality of cells constitute up to 90%, up to 80%, up to 70%, up to 60%, up to 50%, up to 30%, by dry weight of the core, including any range between. In some embodiments, the plurality of cells constitute up to 90%, up to 80%, up to 70%, up to 60%, up to 50%, up to 30%, up to 20%, by dry weight of the polymeric fiber of the invention.
[0103] In some embodiments, the water-soluble polymer is characterized by water solubility of at least 1 g / L, at least 5 g / L, at least 10 g / L, at least 20 g / L, at least 50 g / L, at least 100 g / L, including any range between.
[0104] In some embodiments, the water-soluble polymer is or comprises a water-soluble polysaccharide. In some embodiments, the water-soluble polysaccharide is a carrageenan (e.g. lambda-carrageenan). In some embodiments, the water-soluble polymer consists essentially of carrageenan.
[0105] In some embodiments, the water-soluble polymer and / or the sugar is substantially non-hygroscopic. In some embodiments, water-soluble polymer and / or the sugar is characterized by a significantly lower hygroscopy than the hygroscopy of glycerol.
[0106] In some embodiments, the sugar comprises a di-saccharide, a mono-saccharide, an oligosaccharide, or any combination thereof.
[0107] Non-limiting examples of di-saccharides and mono-saccharides include but are not limited to D- and / or L-sugar such as sucrose, maltose, fructose, glucose, galactose, isomaltulose, trehalose, psicose, tagatose, and sorbose including any combination thereof.
[0108] In some embodiments, the sugar comprises a first sugar (e.g. sucrose) and a second sugar (e.g. maltose). In some embodiments, a w / w ratio between the first sugar and the second sugar within the core (and / or within the fiber) is between 1:1 and 20:1, between 1:1 and 5:1, between 5:1 and 10:1, between 10:1 and 15:1, between 15:1 and 20:1, including any range between.
[0109] In some embodiments, the sugar weight content is at least 30%, at least 40%, at least 60%, at least 70%, between w / w of the dry weight of the core, including any range between.
[0110] In some embodiments, the water-soluble polymer constitutes up to 20%, up to 15%, up to 10%, up to 5%, up to 3%, up to 2%, up to 1%, up to 0.5%, by dry weight of the core, including any range between. In some embodiments, the water-soluble polymer constitutes up to 10%, up to 7%, up to 5%, up to 3%, up to 2%, up to 1%, up to 0.5%, by dry weight of the core, including any range between. In some embodiments, the water-soluble polymer constitutes up to up to 5%, up to 3%, up to 2%, up to 1%, up to 0.5%, by dry weight of the core, including any range between. In some embodiments, the water-soluble polymer constitutes at least 0.1%, at least 0.3%, at least 0.5%, at least 0.7%, at least 1%, at least 2% by dry weight of the core, including any range between.
[0111] In some embodiments, the water-soluble polymer is or comprises any of locust bean gum, agar and water-soluble cellulose derivative (e.g. CMC). In some embodiments, the sugar is or comprises sucrose.
[0112] In some embodiments, the core further comprises an active ingredient (e.g. a pharmaceutically active agent, a cosmeceutically active agent, a nutraceutical, a cell-nutrition constituent or any combination thereof).
[0113] In some embodiments, the polymeric fiber comprises between 30 and 98%, between 30 and 70%, between 30 and 50%, between 30 and 45%, between 30 and 60%, between 50 and 98%, between 70 and 98%, between 60 and 98%, between 70 and 95%, between 60 and 95%, between 80 and 95%, between 40 and 90%, between 50 and 90%, between 80 and 95%, between 80 and 98%, of the plurality of cells and / or a plurality of spores, dry weight per weight (w / w) of the polymeric fiber including any range between.Fibrous Material
[0114] In one aspect of the invention, there is provided a fibrous material comprising electrospun fibers, wherein each of the electrospun fibers comprises a hydrophobic shell as disclosed herein, and a hydrophilic core as disclosed herein (e.g. optionally in a form of a hollow tube). In some embodiments, the electrospun fibers are substantially devoid of dead cells. In some embodiments, the fibrous material is a dry fibrous material characterized by a moisture content of less than 10%, less than 5%, less than 3%, less than 1%, less than 0.5%, less than 0.1%, less than 0.05%, less than 0.01%, including any range between.
[0115] In another aspect of the invention, there is provided herein a fibrous material comprising the polymeric fibers of the invention, wherein the polymeric fibers comprising a plurality of cells and / or spores (e.g. dormant and / or viable cells) encapsulated therewithin. In some embodiments, the fibrous mater is in a form of a fibrous mat comprising one or more non-woven uniform layer(s) or matrix.
[0116] In some embodiments, the fibrous material is a porous matrix, characterized by an average porosity of about 10%, 20%, about 50%, about 70%, about 90%, between 50 and 99%, between 60 and 90% or more, including any range between.
[0117] In some embodiments, the fibrous material is characterized by an average pore size ranging between 10 and 400 um, between 10 and 50 um, between 50 and 80 um, between 80 and 100 um, between 100 and 150 um, between 150 and 200 um, between 150 and 300 um, between 100 and 400 um, between 150 and 400 um, between 200 and 400 um, or greater than 100 um, including any range between. In some embodiments, the fibrous material is characterized by an average pore size of 1 micron or more. In some embodiments, the fibrous material is characterized by an average pore size of less than 10 um.
[0118] The pore size of the fibrous material refers to a void space between the polymeric fibers within the matrix.
[0119] A skilled artisan will appreciate that the average pore size may be calculated based on SEM micrographs of the matrix.
[0120] In some embodiments, the fibrous material is characterized by an average a thickness of between 5 um and 1 cm, between 10 um and 1 cm, between 10 and 2000 um, between 10 and 50 um, between 50 and 100 um, between 100 and 200 um, between 100 and 500 um, between 500 and 1000 um, between 100 and 2000 um, between 200 and 2000 um, between 500 and 2000 um, between 1000 and 2000 um, including any range between.
[0121] In some embodiments, the fibrous material is a single layer material, or comprises a plurality of adjacent layers.
[0122] In some embodiments, the fibrous material is a single layer material, wherein the material layer is a homogenous layer characterized by substantially the same layer thickness, porosity, texture, pore size and / or distribution of the cells. In some embodiments, the fibrous material is a single layer material comprising a first fiber (i.e. 1st plurality of fibers) and a second fiber (i.e. a second plurality of fibers). In some embodiments, the first fiber and the second fiber are homogenously mixed or distributed within the single layer. In some embodiments, the single layer material is hybrid material. In some embodiments, the single layer material comprises one or more identical layers bound to each other.
[0123] In some embodiments, the first fiber comprises the core, as disclosed above and the shell comprising or consisting essentially of one or more of the water-insoluble cellulose derivative and optionally the additional polymer.
[0124] In some embodiments, the second fiber comprises the core, as disclosed above and the shell comprising or consisting essentially of one or more polyester, and optionally the additional polymer.
[0125] In some embodiments, the first fiber and the second fiber comprise or consist essentially of the same core constituents. In some embodiments, a w / w ratio between the first fiber and the second fiber within the fibrous material is between 2:1 and 1:2, between 2:1 and 1:1, between 1:1 and 1:2, or about 1:1 including any range between.
[0126] In some embodiments, the fibrous material is a multi-layered material comprising at least one first layer and at least one second layer, wherein each of the 1st and the 2nd layer is a homogenous layer, wherein the 1st layer consists essentially of the first polymer and the 2nd layer consists essentially of the second polymer. In some embodiments, each of the 1st and the 2nd layer is one or more layers.
[0127] In some embodiments, the 1st and the 2nd layer are bound to each other (or held together), so that the fibrous material is stable (e.g. doesn't undergo disintegration upon storage).
[0128] In some embodiments, the fibrous material is substantially dry. In some embodiments, the mat is substantially devoid of moisture. In some embodiments, the mat is wet. In some embodiments, the fibrous material is moist. In some embodiments, the moisture content of the mat is less than 10%, less than 5%, less than 3%, less than 1%, less than 0.5%, less than 0.1%, less than 0.05%, less than 0.01%, including any range between. In some embodiments, the fibrous material of the invention comprises trace amounts of water and / or organic solvents.
[0129] In some embodiments, the fibrous material of the invention in a dry state is characterized by a prolonged shelf life, when stored under appropriate storage conditions as described herein. In some embodiments, the shelf life refers to the ability of the fibrous material to substantially retain viability of the dormant cells, as described herein. In some embodiments, viability of dormant cells is the ability of the cells to proliferate and / or secrete metabolites. In some embodiments, the fibrous material includes live-active (not dormant) cells. In some embodiments, the fibrous material includes a plurality of live-active (not dormant) cells. In some embodiments, the fibrous material is substantially devoid (not more than 30%, 20%, or 10%) of dead cells, relative to the total cell loading within the fibrous material.
[0130] In some embodiments, the fibrous material comprises a plurality of dormant cells encapsulated with the core of the polymeric fibers. In some embodiments, a dry weight per weight (w / w) concentration of the encapsulated dormant cells within the mat is up to 98%, up to 95%, up to 93%, up to 90%, up to 80%, up to 70%, up to 60%, up to 50%, up to 40%, relative to the dry weight of the fibrous material.
[0131] In some embodiments, a dry weight per weight (w / w) concentration of the dormant cells within the fibrous material is between 10 and 90%, between 10 and 80%, between 10 and 30%, between 20 and 30%, between 30 and 40%, between 30 and 80%, between 30 and 50%, between 50 and 80%, between 40 and 80%, between 40 and 60%, between 60 and 80%, including any range between.
[0132] In some embodiments, the fibrous material of the invention is characterized by a cell loading (e.g. CFU of active cells per area or volume of the mat) sufficient for secreting a cosmeceutically effective amount of the metabolite (or cosmeceutical active ingredient). In some embodiments, the mat of the invention is characterized by a cell loading sufficient for supplementing a skin of the subject with the effective amount of the metabolite (e.g. upon activation of the dormant cells with the with the activation solution, as described herein).
[0133] In some embodiments, the cell loading is at least 10E3, at least 10E5, at least 10E7, at least 10E10, at least 10E13, between 10E5 and 10E15, between 10E7 and 10E15, between 10E10 and 10E15, between 10E6 and 10E15, between 10E8 and 10E15, between 10E5 and 10E13, between 10E10 and 10E13 CFU / cm2, including any range between.
[0134] As used herein the term “cell” refers to a eukaryotic or prokaryotic cell.
[0135] According to some embodiments of the invention, the cell comprises a cell wall. Non-limiting examples of cells which comprise a cell wall and which can be encapsulated within the polymeric fibers of the invention include mammalian cells, plant cells, bacteria (e.g., Gram positive and Gram-negative bacteria), archaea, protozoa, fungi, yeast and algae, including any spore thereof and / or any combination thereof.
[0136] According to some embodiments of the invention, the cell comprises a cosmeceutically-acceptable cell (e.g. a cosmeceutically pure bacteria and / or bacteria approved for cosmetic use). In some embodiments, the cell comprises a probiotic bacteria. In some embodiments, the cell comprises a single bacterial specie. In some embodiments, the cell comprises a plurality of bacterial species. In some embodiments, the cell comprises a microbial cell, a microbial spore, or both. In some embodiments, the cell comprises bacteria of genus Lactiplantibacillus including any sub-species thereof. In some embodiments, the cell comprises Lactobacillus plantarum.
[0137] In some embodiments, the cell comprises a microorganism capable of secreting a metabolite (e.g, wherein the cell is in the activated state). In some embodiments, the metabolite is a cosmeceutically active ingredient. In some embodiments, the cell is or comprises a dormant cell, wherein the dormant cell is a probiotic microbe and / or a spore thereof capable of secreting a metabolite upon activating thereof (e.g. by exposing the cell to the activating composition as disclosed herein).
[0138] In some embodiments, the cell is an isolated cell (e.g. purified of the growth medium, debris, nutrients, etc.). In some embodiments, the cell is an isolated bacteria. In some embodiments, the cell is devoid of a human pathogen, and / or toxin. In some embodiments, the cell is characterized by a purity (e.g. a cell-culture purity) of at least 90%, at least 95%, at least 97%, at least 99%, at least 99.9%, at least 99.99%, including any range between.
[0139] In some embodiments, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 97%, at least 99% of the total number (e.g. CFU) of the cells within the mat are encapsulated or located within the core of the polymeric fibers. Without being bound to any specific theory, it is postulated that the dormant cells are primarily encapsulated within the fibers, so that only a minor portion (e.g. at most 30%, at most 20%, at most 10%, at most 5% including any range between) of the dormant cells is optionally located outside the fiber's core.
[0140] In some embodiments, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 97%, at least 99% of the total number (e.g. CFU) of the cells within the mat remain encapsulated or located within the core of the polymeric fibers, upon wetting of the mat with a liquid (e.g. activation solution). Without being bound to any theory, it is postulated that upon wetting of the mat the metabolites can freely diffuse into the liquid (located at the outer portion of the wet mat), whereas the encapsulated bacteria substantially remain within the fiber's core. It should be further apparent that due to the mass transfer enabled by a porous fiber shell, at least a portion of the metabolites can reach the skin of the subject.
[0141] In some embodiments, the cells encapsulated within the polymeric fibers are substantially viable. In some embodiments, at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 97%, at least 99%, at least 99.9% of the cells encapsulated within the polymeric fibers are viable. In some embodiments, the term “viable” as used herein, encompasses being capable of: replicating a genome or DNA, cell proliferation or replication, RNA synthesis, protein translation, fermentation or any equivalent energy production process, secretion of an active compounds (e.g. metabolite or a cell metabolite such as disclosed herein), or any combination thereof. In some embodiments, the term “viable” as used herein refers to the cell in an active state. In some embodiments, the term “viable” further encompass the capability of the cell to undergo transformation from a dormant state into an active state, such as upon contacting thereof with an activation composition, as disclosed herein. In some embodiments, the transformation from a dormant state into an active state also refers to herein as the activation of the dormant cells.
[0142] In some embodiments, the cell encapsulated within the polymeric fibers are in a dormant state. In some embodiments, the cell encapsulated within the polymeric fibers are capable of undergo transformation from a dormant state into an active state. In some embodiments, the cell in the active state is capable of performing any cellular biochemical process known in the art. In some embodiments, the cell in the active state is capable of: replicating a genome or DNA, cell proliferation or replication, RNA synthesis, protein translation, fermentation or any equivalent energy production process. In some embodiments, the cell in the active state is capable of synthesizing and / or secretion of an active compounds (e.g. a metabolite such as a cosmeceutically active ingredient). In some embodiments, the cell in the active state is characterized by synthesis and secretion of an active compounds. One skilled in the art would appreciate, that the cell viability can be determined and / or monitored by analyzing the concentration of one or more metabolites within the growth medium. In a non-limiting exemplary embodiment, the cell viability (of a Lactiplantibacillus specie, such as Lactobacillus plantarum) has been determined herein by measuring lactate concentration within the activating composition, upon contacting thereof with the dry mat of the invention under appropriate conditions, as described herein.
[0143] In some embodiments, the fibrous material further comprises an edible matter. In some embodiments, the mat further comprises a plant material. In some embodiments, the mat further comprises a plant extract. In some embodiments, the plant material is or comprises a cosmeceutical active ingredient. In some embodiments, the mat further comprises a metabolite (such as a cell metabolite, a plant metabolite, a bacterial metabolite, a fungal metabolite or any combination thereof). In some embodiments, the fibrous material is composed essentially of biocompatible materials or cosmeceutical grade materials. In some embodiments, the core of the polymeric fibers mat is composed essentially of biocompatible materials or cosmeceutical grade materials. In some embodiments, the core of the polymeric fibers mat is composed essentially of natural-based or naturally derived compounds or constituents.
[0144] In some embodiments, the fibrous material of the invention is characterized by a pleasant touch feeling, when applied on the skin of the subject.
[0145] In some embodiments, the fibrous material is characterized by a water absorption capability of between 50 and 5000%, between 50 and 100%, between 100 and 5000%, between 100 and 500%, between 500 and 1000%, between 1000 and 5000%, between 1000 and 3000%, between 3000 and 5000%, including any range between. In some embodiments, the water absorption is relative to the dry weight of the mat.
[0146] In some embodiments, the fibrous material is in a form of a cosmeceutical product or a cosmeceutical article. In some embodiments, the cosmeceutical product is a skin mask (e.g. a face mask). In some embodiments, the cosmeceutical product has a width and a length dimension compatible with the dimensions of the application site. In some embodiments, the cosmeceutical product has a width and a length dimension sufficient for at least 70%, at least 80%, at least 85%, at least 90%, at least 95%, at least 99% coverage of the target site. In some embodiments, the target site refers to the application site on top of the skin of a subject. In some embodiments, the target site comprises any site on top of the human body.
[0147] In some embodiments, the cosmeceutical product is in a form of a uniform layer, or a sheet. In some embodiments, the cosmeceutical product has at least one dimension (length and / or width) ranging between 1 and 50 cm, between 1 and 10 cm, between 5 and 10 cm, between 1 and 30 cm, between 1 and 20 cm, between 10 and 50 cm, between 10 and 20 cm, between 20 and 50 cm, between 30 and 50 cm, including any range between.
[0148] In some embodiments, the cosmeceutical product comprises a moist mat of the invention. In some embodiments, the cosmeceutical product comprises the mat of the invention soaked with or wetted by the activation composition. In some embodiments, the moist mat has a sufficient moisture for (i) activating the dormant cells. In some embodiments, the moist mat has a sufficient moisture for (ii) supporting free diffusion of a cosmeceutical active agent from the core towards the outer portion of the cosmeceutical product, wherein the outer portion is in contact with the skin (target site). In some embodiments, the moist mat has a sufficient moisture for supplementing the skin with a cosmeceutically effective amount of the cosmeceutical active agent. In some embodiments, the moist mat has a sufficient moisture for inducing a capillary force sufficient for a stable attachment of the moist mat to the skin of the subject (target site).
[0149] In some embodiments, the cosmeceutical product comprising or consisting essentially of a moist mat comprising cells in the active state encapsulated therewithin, refers to herein as a ready to use cosmeceutical product. In some embodiments, the dormant cells are activated upon contacting the dry mat with the activating composition under appropriate conditions, as described herein. In some embodiments, the ready to use cosmeceutical product comprises at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 97%, at least 99% of activated cells, wherein the percentage of activated cells is relative to the amount of the dormant cells within dray mat of the invention.
[0150] In some embodiments, the cosmeceutical product is configured for application to the target site. In some embodiments, the cosmeceutical product has dimensions sufficient for a substantial coverage of the target site. In some embodiments, the cosmeceutical product is characterized by a flexibility or elasticity sufficient to substantially adopt the 3D shape and / or configuration of the target site. In some embodiments, the cosmeceutical product is characterized by a flexibility or elasticity sufficient for contacting the target site or for substantial attachment to the target site.
[0151] In some embodiments, the cosmeceutical product (e.g. a moist mat) is characterized by adhesiveness to the target site. In some embodiments, the cosmeceutical product (e.g. a moist mat) is characterized by adhesiveness sufficient for stably attaching or adhering to the skin (e.g. target site). In some embodiments, the adhesiveness of the cosmeceutical product (e.g. a moist mat) is sufficient to retain the mat substantially in contact with the skin (or bound / attached to the skin) at the target site when (i) the skin is subjected to deformation (e.g. stretching, folding, etc.) and / or (ii) upon movement of at least a part of the subject's body. In some embodiments, the adhesiveness of the cosmeceutical product (e.g. a moist mat) is sufficient to withstand gravity forces and / or shear forces (e.g. due to the deformation of the subject's body or of the subject's skin, and / or due to the friction between the parts of the subject's body). In some embodiments, adhesiveness is induced by capillary forces between the wet mat and the skin in contact therewith.
[0152] In some embodiments, the adhesiveness of the cosmeceutical product (e.g. a moist mat) is sufficient to retain the mat substantially attached (or adhered, or bound) to the target site for a time period of between 10 minutes (min) and 24 hours (h), between 10 min and 1 h, between 1 h and 24 h, between 1 h and 2 h, between 2 h and 5 h, between 5 h and 10 h, between 10 h and 24 h, including any range between.
[0153] In some embodiments, the moisture content of the cosmeceutical product (e.g. a moist mat) is greater by at least 10%, at least 30%, at least 50%, at least 100%, at least 150%, at least 200%, than a moisture content of the dry mat of the invention.
[0154] In some embodiments, the moisture content of the cosmeceutical product (e.g. a moist mat) is between 5 and 5000%, between 5 and 10%, between 10 and 300%, between 15 and 300%, between 20 and 300%, between 20 and 30%, between 25 and 300%, between 30 and 50%, between 50 and 100%, between 100 and 150%, between 150 and 200%, between 250 and 300% w / w, between 300 and 500% w / w, between 500 and 1000% w / w, between 1000 and 2000% w / w, between 2000 and 3000% w / w, between 3000 and 5000% w / w, including any range between. In some embodiments, the moisture content of the moist substrate of the invention is greater than 100% w / w.
[0155] In some embodiments, the mat of the invention has a sufficient mechanical strength to remain substantially intact upon wetting thereof (e.g. so as to obtain the moist mat characterized by a moisture content as disclosed herein). In some embodiments, the substantially intact mat refers to a mat which retains about 80%, about 90%, about 95%, about 99% or more of at least one dimension thereof). In some embodiments, the substantially intact mat refers to a mat which retains about 80%, about 90%, about 95%, about 99% or more of its functional properties (e.g. surface coverage, mechanical intactness, two dimensional shape, adhesiveness, encapsulated cell content, cell viability or any combination thereof).
[0156] In some embodiments, the cosmeceutical product (e.g. a moist mat) is further adopted for subsequent removal thereof form the target site. In some embodiments, the moist mat remains substantially intact upon removal or detachment thereof from the target site.
[0157] In some embodiments, the substantially intact mat of the invention refers to a mat which substantially retains its mechanical strength (e.g. doesn't tear or doesn't disassemble) and / or dimensions upon wetting thereof and / or applying thereof to a skin and / or removing thereof from the skin of the subject (e.g. to the target site). In some embodiments, the substantially intact mat of the invention refers to a moist mat which doesn't tear upon subjecting thereof to a deformation stress equivalent to the stress emerging by applying and / or removing the moist mat from the target site.
[0158] In some embodiments, the activating composition is a liquid composition. In some embodiments, the activating composition is an aqueous composition. In some embodiments, the activating composition is a plant-derived liquid composition. In some embodiments, the activating composition comprises a plant matter. In some embodiments, the activating composition comprises a plant extract. In some embodiments, the activating composition comprises one or more nutrients in an amount sufficient for activating the dormant cells. In some embodiments, the activating composition is capable of activating the dormant cells. In some embodiments, the activating composition is capable of activating the cells encapsulated within the mat of the invention.
[0159] In some embodiments, the activating composition comprises a liquid (e.g. a juice or an extract) derived from a plant or a plant part. In some embodiments, the activating composition comprises a cell extract (e.g. a yest extract). In some embodiments, the activating composition consists essentially of natural compounds or natural constituents. In some embodiments, the activating composition consists essentially of plant-based compounds or plant-based constituents. In some embodiments, the activating composition comprises a growth medium (such as MRS, which is known in the art).
[0160] In some embodiments, the activating composition is capable of enhancing cell activation by at least 5%, at least 10%, at least 15%, at least 30%, at least 40%, at least 50%, at least 100%, at least 200%, as compared to a control including any range between. In some embodiments, the cell activation increase is calculated based on the cell activity assessed upon activating of the dormant cells with an activating composition, wherein the cell activity is determined as described hereinabove. In some embodiments, the control is MRS medium.
[0161] Non-limiting examples of the plant-based constituents and plant extracts include but are not limited to: moringa extract, maca extract, chlorella extract, soy extract, apple sirup, apple juice, whole apple, nettle extract, wheatgrass extract, whole grapes, grape juice, grape extract, coconut liquid, pomegranate juice, agave syrup, agave extract, aloe vera syrup or extract, beet root juice or extract, carob extract or syrup thereof, green tea extract, maple syrup, calendula extract, vitania extract, cocoa extract, whole cocoa, honey, whole cucumber, cucumber juice or extract, whole dates, date syrup, whole blueberries, blueberry juice or extract, including any fraction thereof, any extract or combination thereof.
[0162] In some embodiments, the activating composition further comprises between 0.01 and 50% w / w of any one of a nutrient, a mineral (e.g. a metal carbonate salt, a buffering agent, tri sodium phosphate, etc.), a sugar (mono-, di-, oligo-, and / or polysaccharide), molasses, a surface active compound (e.g. tween surfactant) or any combination thereof.
[0163] In some embodiments, the activating composition is characterized by pH between 3 and 10, between 3 and 5, between 5 and 7, between 5 and 10, between 7 and 8, between 8 and 10, including any range between.Method of Manufacturing
[0164] As used herein the phrase “co-electrospinning” refers to a process in which at least two immiscible polymeric solutions are electrospun from co-axial capillaries (i.e., at least two capillary dispensers wherein one capillary is placed within the other capillary while sharing a co-axial orientation) forming the spinneret within an electrostatic field in a direction of a collector. The capillary can be, for example, a syringe with a metal needle or a bath provided with one or more capillary apertures from which the polymeric solution can be extruded, e.g., under the action of hydrostatic pressure, mechanical pressure, air pressure and / or high voltage.
[0165] The collector serves for collecting the electrospun element (e.g., the electrospun microtube) thereupon. Such a collector can be a rotating collector or a static (non-rotating) collector. When a rotating collector is used, such a collector may have a cylindrical shape (e.g., a drum), however, the rotating collector can be also of a planar geometry (e.g., a horizontal disk). The spinneret is typically connected to a source of high voltage, such as of positive polarity, while the collector is grounded, thus forming an electrostatic field between the dispensing capillary (dispenser) and the collector. Alternatively, the spinneret can be grounded while the collector is connected to a source of high voltage, such as with negative polarity. As will be appreciated by one ordinarily skilled in the art, any of the above configurations establishes motion of a positively charged jet from the spinneret to the collector. Reverse polarity for establishing motions of a negatively charged jet from the spinneret to the collector are also contemplated.
[0166] For electrospinning, a first polymeric solution is injected into the inner capillary of the co-axial capillaries while the second polymeric solution is injected into the outer capillary of the co-axial capillaries. In some embodiments, in order to form a polymeric fiber (i.e., an electrospun microfiber, as mentioned above), the solvents of the second polymeric solution (which is for forming the shell of the polymeric fiber) and of the first polymeric solution (also referred herein as a core polymeric solution) have to be immiscible with each other. In some embodiments, the first polymeric solution and the second polymeric solution are immiscible. In some embodiments, the solvent of the second polymeric solution is incapable of dissolving the constituents of the first polymeric solution or vice versa.
[0167] In some embodiments, the first polymeric solution is an aqueous solution comprising an aqueous solvent, the water-soluble material and the plurality of cells and / or the plurality of spores. In some embodiments, the first polymeric solution comprises between 1 and 70%, between 1 and 10%, between 1 and 20%, between 10 and 50%, between 20 and 70%, between 10 and 70%, between 30 and 70%, between 10 and 50%, between 50 and 70%, between 20 and 50%, w / w of the water-soluble material.
[0168] In some embodiments, the solvent of the second polymeric solution is water immiscible and comprises one or more solvents selected from THF, DMF, acetone, DMAC, chloroform, DMSO, DCM, NMP, TCE, TFE, butanol, methanol, ethanol, HFP, Isopropanol, Ethyl acetate, Ethanolamine, pentane, ethylene glycol, Diethyl ether, butyronitrile, acetonitrile, chlorobenzene, including any mixture thereof.
[0169] In some embodiments, the solvent of the second polymeric solution comprises a mixture of THF and DMF, wherein a ratio between THF and DMF is about 7:3 (v / v or w / w). In some embodiments, a v / v or w / w ratio between THF and DMF within the first polymeric solution is between 6:3 and 8:3, between 6:3 and 6.5:3, between 6.5:3 and 7:3, between 7:3 and 7.5:3, between 7.5:3 and 8:3, including any range between.
[0170] In some embodiments, the second polymeric solution comprises between 1 and 50%, between 1 and 10%, between 1 and 20%, between 10 and 50%, between 20 and 50%, between 10 and 50%, between 30 and 50%, between 20 and 50% w / w of the water-insoluble polymer.
[0171] In some embodiments, a v / v ratio between the first polymeric solution and the second polymeric solution suitable for implementation in the co-electrospinning process is between 1:3 and 3:1, including any range between.
[0172] The viscosity of the first and second polymeric solutions are compatible with each other, so as to obtain stable electrospun fibers. In some embodiments, the viscosity of the first polymeric solution and the viscosity of the second polymeric solution are substantially the same (e.g. having a variance of up to 30%, up to 20%, up to 10%, up to 5%, up to 1%, including any range between).
[0173] According to some embodiments of the invention, the solvent of the second polymeric solution is capable of evaporating through the internal surface of the shell. Exemplary co-electrospinning solutions (a first and a second solution) are as disclosed in the Examples section herein.
[0174] In some embodiments, the co-electrospinning is performed under suitable conditions comprising a flow rate of the first aqueous solution and / or of the second solution between 1 and 150 ml / h, between 10 and 150 ml / h, between 50 and 150 ml / h, between 1 and 50 ml / h, between 1 and 100 ml / h, between 10 and 100 ml / h, per single fiber spinning unit.
[0175] The flow rates of the first and second polymeric solutions can determine the microtube outer and inner diameter and thickness of shell. Non-limiting exemplary electrospinning conditions are as disclosed in any one of WO2008 / 041183, WO 2009 / 104174, WO 2009 / 104176 the contents of which are incorporated herein in their entirety.Kit
[0176] In another aspect of the invention, there is provided a kit comprising the dry mat disclosed herein, wherein the dry mat is packaged within a container. In some embodiments, the dry mat is the mat of the invention, such as comprising dormant / viable cells encapsulated therewithin. In some embodiments, a mat is the mat of the invention, such as comprising live-active (i.e., not dormant cells) encapsulated therewithin.
[0177] In some embodiments, the container further comprises a composition (e.g., an inert composition) such as for carrying the mat of the invention or media secreted therefrom (e.g., following activation of the cells encapsulated within the mat).
[0178] In some embodiments, the container has dimensions (e.g. width, length, height dimension) compatible with the corresponding dimensions of the dry mat. In some embodiments, the container comprises the dry mat in a folded state. In some embodiments, the container has dimensions (e.g. width, length, height dimension) compatible with the corresponding dimensions of the dry mat wherein the mat is in a folded state, in the unfolded state or in a partially expanded state. In some embodiments, the container is a sealed container. In some embodiments, the container comprises at least one wall defining a lumen, wherein the inner volume of the container has dimensions compatible with the corresponding dimensions of the dry mat. In some embodiments, the wall of the container is gas (e.g., an atmospheric gas, such as oxygen) impermeable. In some embodiments, the wall of the container is moisture impermeable. In some embodiments, the container comprises of two or more containers one within (inside) the other. In some embodiments, the container is configured to protect the mat of the invention from exposure to the ambient (e.g. oxygen and / or moisture). In some embodiments, the container is configured to substantially prolong the shelf life of the mat, compared to a pristine mat devoid of the packaging. In some embodiments, the container may include additional compartment and solutions supporting the mat activation, and / or additional solutions that be used before or after the matrix application.
[0179] In some embodiments, the wall of the container is characterized by a sufficient physical stability (e.g. mechanical strength) to remain intact upon subjecting the container to ambient conditions (also used herein as appropriate storage conditions). In some embodiments, the appropriate storage conditions comprise a temperature of less than 100° C., less than 50° C., less than 10° C., less than 5° C., a normal atmospheric pressure or vacuum, and optionally ambient atmosphere and UV or IR-exposure, for a time period of between 1 day and 5 years, between 1 month and 1 y, between 1 and 2 y, between 2 and 5 y including any range between.
[0180] In some embodiments, the wall of the container is characterized by physical stability (e.g. substantially retains its shape, dimension, mechanical properties) and / or chemical stability (e.g. chemically inert) upon exposure thereof to a temperature up to 60° C., up to 55° C., up to 50° C., up to 40° C., up to 30° C., including any range between.
[0181] In some embodiments, the wall of the container is characterized by a sufficient heat transfer capacity to allow an efficient heat transfer from the heat source in contact with an outer portion of the wall to the inner volume (or lumen) of the container enclosed by the wall. In some embodiments, the lumen of the container is filled with a liquid, and the wall of the container is characterized by a sufficient heat transfer capacity to allow an efficient heat transfer from the heat source in contact with an outer portion of the wall to the liquid. In some embodiments, a sufficient heat transfer capacity is so as to allow heating of the mat and the liquid to a predetermined temperature (e.g. about 35° C., about 40° C., about 45° C., about 50° C., about 55° C., about 60° C., including any range between) within a time period ranging between 10 and 60 min, between 10 and 30 min, between 30 and 60 min, between 30 and 50 min, between 40 and 60 min, including any range between.
[0182] In some embodiments, a sufficient heat transfer capacity is so as to allow heating of the mat and the liquid to a predetermined temperature (e.g. about 35° C., about 40° C., about 45° C., about 50° C., about 55° C., about 60° C., including any range between) within a time period ranging between 1 and 3 hours, between 4 and 6 hours, between 6 and 8 hours and more.
[0183] In some embodiments, the wall comprises a laminate. In some embodiments, the wall comprises a thermoplastic or a thermoset polymer. In some embodiments, the wall comprises a material suitable for manufacturing of a pouch (e.g. a polyolefin, a polyethylene vinyl alcohol (EVOH), polyethylene terephthalate (PET), polypropylene (PP) and optionally an aluminum foil, including any combinations thereof). Additional gas tight materials, having the above disclosed physical properties are well-known in the art.
[0184] In some embodiments, the container is under vacuum or is filled with an inert gas. In some embodiments, the kit (e.g. the dry mat of the invention packaged within the container) is characterized by a shelf-life of at least 1 m, at least 3 m, at least 6 m, at least 9 m, at least 12 m, at least 15 m, at least 24 m, including any range between. In some embodiments, the shelf life of the dry mat refers to the ability of the mat to substantially retain viability of the dormant cells, and / or to substantially retain physical stability and / or functional properties (including wettability, elasticity, skin adhesiveness, mechanical strength, etc.), wherein substantially is as compared to the initial cell viability physical stability and / or functional properties of the mat immediately after manufacturing thereof.
[0185] In some embodiments, the container (also referred to herein as “a first container”) comprises a seal. In some embodiments, the seal is configured to be in a close state or in an open state. In some embodiments, the seal is resealable. In some embodiments, the seal in the closed state is configured to seal the container. In some embodiments, the seal in the close state is gas tight and / or liquid / water vapor impermeable. In some embodiments, the seal is a breakable seal or a removable seal. In some embodiments, the seal is in a form of a lid, or a valve. In some embodiments, the seal in the open state is configured to support a liquid flow. In some embodiments, a liquid can be introduced to the lumen of the container via the seal in an open state.
[0186] In some embodiments, the kit further comprises an activating composition of the invention. In some embodiments, the activating composition is a liquid. In some embodiments the activating composition is stored within a second container. In some embodiments, the second container is configured for containing a liquid. In some embodiments, the second container is a liquid and / or gas tight container.
[0187] In some embodiments, the amount of the activating composition within the kit is sufficient for activating the cells within the mat of the invention. In some embodiments, a single kit comprises sufficient amount of the activating composition is so as to activate a single mat of the invention.
[0188] In some embodiments, sufficient amount of the activating composition (e.g. of the liquid composition) is between 0.1 and 10 ml, between 0.1 and 1 ml, between 0.1 and 0.5 ml, between 0.5 and 1 ml, between 1 and 2 ml, between 2 and 5 ml, between 5 and 7 ml, between 7 and 10 ml, between 10 and 15 ml, between 15 and 20 ml including any range between. A skilled artisan will appreciate that the exact amount of the activating composition may vary, depending on the dimensions of the dry mat and its composition wetting properties.
[0189] In some embodiments, the kit is configured for contacting the dry mat with the activating composition. In some embodiments, the kit is configured for contacting the wet mat with activity boosting composition. In some embodiments, the seal is configured to support or enable liquid flow (e.g. flow of the sufficient amount of the activating composition, wherein sufficient amount is as described herein). In some embodiments, the seal is configured to facilitate introduction of the activating composition into the first container comprising the dry mat. In some embodiments, the kit is configured for introducing the activating composition from the second container into the first container comprising the dry mat. In some embodiments, the liquid activating composition from the second container is introduced into the first container via a removable or a breakable seal.
[0190] In some embodiments, the first container and the second container are bound together within the kit. In some embodiments, the kit is configured for substantially providing the liquid activating composition from the second container into the first container, thereby filling the lumen of the first container with the activating composition sufficient for wetting the dry mat and for activating the dormant cells. In some embodiments, the seal is resealable so as to enable a liquid tight sealing of the first container comprising the mat in contact with the liquid activating composition.
[0191] In some embodiments, the kit further comprises a heating device. In some embodiments, the heating device is compatible with the first container of the kit. In some embodiments, the heating device is adopted for providing the moist mat within the first container under appropriate conditions. In some embodiments, the heating device comprises a heating surface compatible with the dimensions of at least one wall of the first container. In some embodiments, the dimensions of heating surface are substantially the same as the dimensions of at least one wall of the first container. In some embodiments, the heating surface is adopted for heating the first container. In some embodiments, the dimensions of heating surface are sufficient for holding the first container or for attaching the first container with the heating surface for a time period described hereinbelow.
[0192] In some embodiments, the kit is configured for exposing the mat in contact with the liquid activating composition under condition sufficient for substantial activation of the dormant cells (also referred to herein as “appropriate conditions”). In some embodiments, appropriate conditions comprise providing the liquid activating composition to a predetermined temperature of about 35° C., about 40° C., about 45° C., about 50° C., about 55° C., including any range between. In some embodiments, appropriate conditions comprise a temperature between 3° and 55° C., including any range between. In some embodiments, appropriate conditions comprise a time period (or heating time) ranging between 10 and 180 min, between 10 and 30 min, between 30 and 60 min, between 30 and 50 min, between 40 and 60 min, between 60 and 100 min, between 100 and 120 min, between 120 and 150 min, between 150 and 180 min, between 60 and 120 min, between 60 and 180 min, including any range between.
[0193] In some embodiments, the kit is configured for facilitating heating the sealed first container comprising the mat in contact with the liquid activating composition.
[0194] In some embodiments, the kit is configured to facilitate activation of the cells within the mat, so as to obtain a ready to use cosmeceutical product. In some embodiments, the kit is configured to support activation of the dormant cells within the dry mat, by (i) providing the liquid activating composition from the second container into the first container, thereby obtaining a moist mat of the invention in contact with the activating composition; and (ii) by providing the moist mat under appropriate conditions sufficient for substantial activation of the dormant cells.Methods
[0195] In another aspect, there is provided a method for obtaining the ready to use cosmeceutical product of the invention, the method comprising contacting the dry mat disclosed herein with a sufficient amount of the activating composition under suitable conditions. In some embodiments, the suitable conditions are sufficient for activating the dormant cells, as disclosed herein. In some embodiments, the dry mat is the dry mat of the invention. In some embodiments, the dry mat is a part of the kit of the invention (e.g. packaged or stored within the first container). In some embodiments, the activating composition is the activating composition of the invention. In some embodiments, the activating composition is packaged or stored in the second container.
[0196] In some embodiments, the method comprising contacting the activating composition of the kit disclosed herein with the dry mat packaged or stored within the first container of the kit, thereby obtaining the ready to use cosmeceutical product of the invention. In some embodiments, contacting comprises breaking / removing the seal (or opening the valve) of the first container, and introducing the liquid activating composition into the first container via the seal or via the valve in an open state. In some embodiments, the method further comprises sealing the first container (e.g. by providing the sela or valve in the close state), to obtained a sealed container. In some embodiments, the method further comprises exposing the sealed container under conditions suitable for substantial activation of the dormant cells (e.g. a temperature between about 30 and about 55° C., and heating time between 10 min and 24 h, as disclosed herein). In some embodiments, the method further comprises removing the wet mat comprising activated cells from the first container, thereby obtaining the ready to use cosmeceutical product of the invention.
[0197] In another aspect, there is provided a method for in-situ generation of a cell metabolite, the method comprises contacting the dry fibrous material of the invention with an activating composition under appropriate conditions sufficient for activating the dormant cells, thereby inducing in-situ generation of the cell metabolite; wherein the activating composition is a liquid comprising capable of providing the dormant cells from the dormant state into an active state.
[0198] In some embodiments, the method for in-situ generation of a cell metabolite comprises contacting the dry mat of the kit with the activating composition of the kit, as disclosed hereinabove.
[0199] In some embodiments, there is a method for supplementing a skin of the subject with a metabolite (e.g. a cosmeceutically active metabolite), the method comprising contacting the dry mat of the kit of the invention with the activating composition of the kit of the invention under appropriate conditions, thereby obtaining a cosmeceutical product comprising a metabolite; and applying the cosmeceutical product at a target site on the skin of a subject, thereby supplementing the skin with the metabolite. In some embodiments, contacting is as described hereinabove. In some embodiments, the cosmeceutical product comprising a metabolite is the ready to use cosmeceutical product of the invention. In some embodiments, the cosmeceutical product comprising a metabolite is a wet mat, or a solution of the activating composition comprising the metabolite.
[0200] In some embodiments, applying the cosmeceutical product comprising attaching the cosmeceutical product to a target site on the skin of a subject. In some embodiments, the cosmeceutical product is remained at the target site for a sufficient time period ranging between 1 min and 2 h, including any rang between. In some embodiments, the method further comprising subsequently removing the cosmeceutical product from the target site.General
[0201] As used herein the terms “about” and “approximately” refers to #10%.
[0202] The terms “comprises”, “comprising”, “includes”, “including”, “having” and their conjugates mean “including but not limited to”. The term “consisting of” means “including and limited to”. The term “consisting essentially of” means that the composition, method or structure may include additional ingredients, steps and / or parts, but only if the additional ingredients, steps and / or parts do not materially alter the basic and novel characteristics of the claimed composition, method or structure.
[0203] The word “exemplary” is used herein to mean “serving as an example, instance or illustration”. Any embodiment described as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments and / or to exclude the incorporation of features from other embodiments.
[0204] The term “consisting essentially of” means that the composition, method or structure may include additional ingredients, steps and / or parts, but only if the additional ingredients, steps and / or parts do not materially alter the basic and novel characteristics of the claimed composition, method or structure.
[0205] The word “optionally” is used herein to mean “is provided in some embodiments and not provided in other embodiments”. Any particular embodiment of the invention may include a plurality of “optional” features unless such features conflict.
[0206] As used herein, the singular form “a”, “an” and “the” include plural references unless the context clearly dictates otherwise. For example, the term “a compound” or “at least one compound” may include a plurality of compounds, including mixtures thereof.
[0207] Throughout this application, various embodiments of this invention may be presented in a range format. It should be understood that the description in range format is merely for convenience and brevity and should not be construed as an inflexible limitation on the scope of the invention. Accordingly, the description of a range should be considered to have specifically disclosed all the possible subranges as well as individual numerical values within that range. For example, description of a range such as from 1 to 6 should be considered to have specifically disclosed subranges such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6 etc., as well as individual numbers within that range, for example, 1, 2, 3, 4, 5, and 6. This applies regardless of the breadth of the range.
[0208] Whenever a numerical range is indicated herein, it is meant to include any cited numeral (fractional or integral) within the indicated range. The phrases “ranging / ranges between” a first indicate number and a second indicate number and “ranging / ranges from” a first indicate number “to” a second indicate number are used herein interchangeably and are meant to include the first and second indicated numbers and all the fractional and integral numerals therebetween.
[0209] As used herein the term “method” refers to manners, means, techniques and procedures for accomplishing a given task including, but not limited to, those manners, means, techniques and procedures either known to, or readily developed from known manners, means, techniques and procedures by practitioners of the chemical, electrochemical, and electronical arts.
[0210] In those instances where a convention analogous to “at least one of A, B, and C, etc.” is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., “a system having at least one of A, B, and C” would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and / or A, B, and C together, etc.).
[0211] It will be further understood by those within the art that virtually any disjunctive word and / or phrase presenting two or more alternative terms, whether in the description or claims, should be understood to contemplate the possibilities of including one of the terms, either of the terms, or both terms. For example, the phrase “A or B” will be understood to include the possibilities of “A” or “B” or “A and B.”
[0212] It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination or as suitable in any other described embodiment of the invention. Certain features described in the context of various embodiments are not to be considered essential features of those embodiments, unless the embodiment is inoperative without those elements.Examples
[0213] The inventors successfully manufactured hollow electrospun polymeric fibers enclosing high density of viable cells and / or microorganisms inside the fiber. The shell of these fiber is a porous shell comprising a plurality of openings. The porous shell enables diffusion of the nutrients required by the encapsulated microorganisms from the outside of the fiber, and at the same time the products (metabolites) produced by the cells and / or microorganisms are capable of diffusing out of the fiber. Fiber diameters can range from a few microns to hundreds of microns. In addition, the thickness of the porous shell is controllable, ranging from several tens of nanometers to about 1 micron, and the pore size of the shell can vary from few nano-meters to few microns.
[0214] Also, unwanted microorganisms can't enter to the fibers structure. The integrated cells / organisms are protected and effectively there is no limitation on mass transfer from and into the fibrous structures. Therefore, it is possible to secure a size that allows the nutrients and by-products to be freely exchanged from and into the fibers. In this way, similarly, fiber dimensions can be produced as designed according to the type of microorganism to be encapsulated, the nutrients it requires, and the size of by-products.
[0215] Current technology enables designing fibrous mats for various applications not only in the degree of freedom in the structure of the fiber, but also in the way the 3D structure of the mat should be. First of all, the structure of the thread (or polymeric fiber) can be controlled in size according to the microorganisms to be enclosed. Furthermore, the structure of the mat created by the fibers can be oriented and designed according to the application, or also, when desired, it can be built into a multi-layered or three-dimensional structure.
[0216] As for the microorganisms to be encapsulated, various types of cells and / or microorganisms such as various bacteria, yeast, algae, mammalian and plant cells (including stem cells derived from humans and plants) can be included in high concentration and live-active state. Additionally, enzymes and other biomolecules such as proteins and hormones, etc. can be included in active state in the final fabric. The live-state enables the activity of the cells and microorganism. As for the material of the fiber itself, one can select natural substances as well as synthetic polymers.
[0217] Furthermore, depending on the purpose of the final reaction, hydrophilic or hydrophobic materials, degradable / biodegradable or inert materials can be selected. Optionally, biocompatible and / or biodegradable materials such as medical grade constituents can be applied for the manufacturing of the mat.
[0218] Optionally, there are three areas of application of the mats disclosed herein to the skincare-cosmetics industry: Various good bacteria that can be effective for the overall skin health and various skin problems. It can be applied to a variety of applications, from general beauty masks to patches for dealing with specific skin problems.
[0219] In addition, it is possible to safely and efficiently extract the products produced by the cells encapsulated within the polymeric fibers. It can also be used as a material for bio-production utilizing this effect. Using this bioprocessing capability, we can build a bio production system that effectively produces various additives and nutrients for cosmetics and foods.
[0220] In most cases, “probiotics” in the available cosmetic products have been either based on (i) non-live or inert bacteria applied to the skin, (ii) lysate materials (certain non-fresh product resulting from the breaking down the cells), or (iii) processed probiotics growth media. Products that contain inert (non-live) bacteria, the destroyed cells products or used growth media, in cream or apply it to the surface of a face mask, have been the appearance of general probiotic cosmetics so far. In addition, the herein disclosed fibrous mats may also include supportive skin-nutrients and super-foods.
[0221] Currently disclosed fibrous mats, on the other hand, provide a better environment for the skin with live-active bacteria protected inside the fibers. By enclosing dormant bacteria inside the fiber, it is possible to provide about 1,000 times the amount of bacteria compared to conventional methods. Moreover, the cells (e.g. bacterial cells) are viable and upon activation thereof release “fresh and natural” active elements to the skin of the subject, while the bacteria contained in the fiber cannot go out.
[0222] To this end, upon activation the cells (e.g. bacterial cells) encapsulated within the fibrous material disclosed herein, are capable of releasing metabolites such as natural vitamins, acids and other various skin nutrients, which are in-situ synthesized by the cells, and thus (a) directly effect on the actual skin conditions to keep the skin moisturized, elastic and youthful, and increase resistance to ultraviolet rays and wrinkles, (b) also support the existing / surviving microbiome population. In this way, by supplying microorganisms from the inside of the electrospun polymeric fibers, it is possible to obtain a healthy microbiome which can be easily applied directly to the skin of the subject.
[0223] The inventors successfully manufactured various fibrous mats by co-electrospinning based on the non-limiting exemplary core / shell polymeric solutions listed in Table 1 below.TABLE 1Core (2nd polymericShell (1st polymeric#solution)solution)Remarks144% w / v glycerol;15% w / v PVDF-HFP inFibrous mats with insufficient100-200 gr / mlDMF:THF 1:2 (V / V);shelf-life, cell deathbacterial cells4% PEG6kafter 24 h240-100% w / v sucrose;10-14% w / v PVDF-HFP;Stable spinning process, good10-30% w / v maltose;1-5% w / v PVP; 0.5-2%shell porosity. Fibrous mats1-10% w / v PEGw / v DW in THF:DMFwith sufficient shelf-life.7:3 (v / v)May form hollow-tubes3Bacterial cells;10-14% w / v PVDF-HFP;Stable spinning process, good80-200% w / v sucrose;1-5% w / v PVP;shell porosity. Fibrous mats10-30% w / v maltose;0.5-2% w / v DW inwith sufficient cell viabilityabout 0.1-2% w / vTHF:DMF 7:3 (v / v)(at least 3-6 months). Highlambda-carrageenancell loading, a ratio of thebacterial cells to the dry coreconstituents up to about 1:1
[0224] Composition 2 comprises a high MW PEG (e.g. Mw of about 400 KDa). Composition 3 comprises about 700×106 CFU / ml within the 2nd polymeric solution. Compositions containing less than 50% w / v sugar (e.g. sucrose and maltose) within the 2nd polymeric solution resulting in inferior mats.
[0225] Additional stable fibrous mates have been successfully manufactured by implementing between 10 and 20% w / v of a water-soluble polymer (such as PVP or hydroxyethyl cellulose, abbreviated as HEC) within the 2nd polymeric solution instead of PEG (composition 2).
[0226] Furthermore, the inventors successfully manufactured various biodegradable fibrous mats by co-electrospinning based on the non-limiting exemplary core / shell polymeric solutions listed in Table 2 below. The mats presented in Table 2 are essentially composed of biodegradable polymers (i.e. the shell of the fibers is essentially composed of biodegradable polymers).TABLE 2#Core compositionShell compositionRemarks1Sucrose + 1-10% w / wWater-insoluble celluloseStable spinning process,(relative to sucrose)derivative (e.g. ethylsufficient bacterialof the water solublecellulose, cellulosecells encapsulationpolymer (e.g. locustacetate)bean gum, agar, orCMC) and bacterialcells2Sucrose and bacterialWater-insoluble celluloseHighly unstablecells (no waterderivative (e.g. ethylspinning processsoluble polymer)cellulose, celluloseacetate) or PCL3Sucrose + 1-10% w / w1st fiber: ethylStable spinning process,(relative to sucrose)cellulose +improved elasticity asof the water solublepolyetherreflected by max. %polymer (e.g. locust2nd fiber: PCLelongationbean gum, agar, orCMC) and bacterialcells4Sucrose + 1-10% w / wPCLStable spinning process,(relative to sucrose)improved elasticity asof the water solublereflected by max. %polymer (e.g. locustelongationbean gum, agar, or
[0227] As presented in Table 2, the presence of the water soluble polymer is essential for a stable spinning process.
[0228] Furthermore, the inventors surprisingly observed that a hybrid mat containing 2 different polymeric fibers (#3) has a superior elasticity, compared to a similar mat composed of a single fiber type (#1). Specifically, the electrospun mats (#1 and #3) were tested for maximum % of elongation, and compared to non-degradable PVDF-HFP based fibers. While #1 exhibited max. % elongation of about 20%, #2 exhibited superior % elongation of about 54%, which is similar to PVDF-HFP shell-based fibers (~50% max. elongation). Thus, the inventors concluded that addition of a polyester-based second polymeric fiber (about 50% by weight of the mat) significantly improves elasticity of the resulting mat.
[0229] Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims.
Claims
1. A fibrous substrate comprising polymeric fibers, each polymeric fiber is an electrospun fiber comprising a shell encapsulating a core, wherein:the core comprises and a plurality of cells and a water-soluble material comprising a water-soluble polymer and a sugar;the shell comprises a water-insoluble polymer, wherein the water-insoluble polymer is a biodegradable polymer;an average cross-section of the polymeric fiber is between 1 and 500 um;and wherein a loading of said plurality of cells and / or plurality of spores within said fibrous substrate is at least 10E5 units per cm2.
2. The fibrous substrate of claim 1, wherein the water-insoluble polymer is selected from cellulose, a water insoluble cellulose derivative, PVP (polyvinyl pyrrolidone), a polyester, PES (poly(ethylene succinate)), a water insoluble polysaccharide, including any combination and any co-polymer thereof.
3. The fibrous substrate of claim 1, wherein the water-soluble polymer comprises from a water-soluble polysaccharide, water-soluble gum, a water soluble cellulose derivative, a polyol, a polyvinyl alcohol, a polyether and any combination thereof.
4. The fibrous substrate of claim 1, wherein a w / w ratio between the shell and core within the fiber is between 1:100 and 1:10, and wherein a w / w ratio between the said plurality of cells and / or plurality of spores and the water soluble material is between 2:1 and 1:2.
5. The fibrous substrate of claim 1, wherein said fibrous substrate is in a form of a fibrous mat; wherein said fibrous mat is characterized by a thickness of between 10 um and 1 cm.
6. The fibrous substrate of claim 1, wherein the water-insoluble polymer is characterized by solubility of at least 5% w / w in a solvent selected from THF, DMF, acetone, DMAC, chloroform, DMSO, DCM, NMP, TCE, TFE, butanol, methanol, ethanol, HFP, Isopropanol, Ethyl acetate, Ethanolamine, pentane, ethylene glycol, Diethyl ether, butyronitrile, acetonitrile, chlorobenzene, including any combination thereof.
7. The fibrous substrate of claim 1, and wherein a dry weight per weight (w / w) concentration of the plurality of cells and / or plurality of spores within the fibrous substrate is between 40 and 98%.
8. The fibrous substrate of claim 1, wherein the water-insoluble polymer constitutes at least 50% by dry weight of said shell; and wherein the water-insoluble polymer is selected from the polyester and the water insoluble cellulose derivative.
9. The fibrous substrate of claim 1, wherein the shell comprises a plurality of pores characterized by an average pore size below 1 um.
10. The fibrous substrate of claim 1, wherein the shell is characterized by a thickness of between 10 nm and about 500 um.
11. The fibrous substrate of claim 1, wherein the water-insoluble polymer is characterized by solubility of at least 5% w / w in a water immiscible organic solvent.
12. The fibrous substrate of claim 1, wherein the water-soluble polymer is selected from carboxymethyl cellulose (CMC), agar, locust bean gum, or any combination thereof; wherein the water-insoluble polymer comprises CMC, PLA, PGA, PLGA, PCLLA or PCLLA, or any combination thereof; and wherein said sugar constitutes at least 90% w / w of the water-soluble material.
13. The fibrous substrate of claim 1, wherein the core further comprises at least one additional ingredient selected from an active ingredient, a cell-nutrition ingredient or both.
14. (canceled)15. (canceled)16. The fibrous substrate of claim 1, wherein a w / w concentration of the water soluble polymer within the fibrous substrate is between 5 and 20%; and wherein a w / w concentration of the water-insoluble polymer within the fibrous substrate is between 5 and 20%; and wherein said shell further comprises the water-soluble polymer constituting between 5 and 20% w / w of the polymeric content of the shell.
17. (canceled)18. The fibrous substrate of claim 1, wherein the sugar comprises a monosaccharide, a di-saccharide, an oligosaccharide, or any combination thereof.
19. The fibrous substrate of claim 1, comprising a plurality of first fibers and a plurality of second fibers; wherein the shell of the plurality of first fibers comprises the water-insoluble cellulose derivative; and wherein the shell of the plurality of second fibers comprises the polyester; and wherein a w / w ratio between the plurality of first fibers and the plurality of second fibers within the fibrous substrate is between 40:60 and 60:40, and wherein said fibrous substrate is characterized by maximum % elongation of at least 40%.
20. (canceled)21. A method for manufacturing the fibrous substrate of claim 1, the method comprising: co-electrospinning of a first aqueous solution and a second water-immiscible solution through co-axial capillaries, thereby manufacturing the polymeric fiber, wherein:the first aqueous solution comprises between 1 and 70% w / w of the water-soluble material and further comprises the plurality of cells;the second polymeric solution comprises between 1 and 50% w / w of the water-insoluble polymer.
22. The method of claim 21, wherein the co-electrospinning is performed under suitable conditions comprising: a flow rate of the first aqueous solution between 1 and 150 ml / h, and a flow rate of a second solution between 1 and 150 ml / h per single fiber spinning unit.
23. The method of claim 21, wherein the second polymeric solution further comprises a solvent selected from THE, DMF, acetone, DMAC, chloroform, DMSO, DCM, NMP, TCE, TFE, butanol, methanol, ethanol, HFP, Isopropanol, Ethyl acetate, Ethanolamine, pentane, ethylene glycol, Diethyl ether, butyronitrile, acetonitrile, chlorobenzene, including any mixture thereof.