Apparatus and method for forming a disposable smokable cigar core

Abstract

A disposable device for forming a smokable cigar core is disclosed. The device comprises a paper compression chamber with a spiral tear feature, a paper bottom cap with a central orifice, a paper compression tool, and a wooden skewer. This invention simplifies the creation of cigars by offering an easy-to-use, disposable cigar mold that facilitates the packing and curing process, ensuring a consistent and high-quality outcome. Its disposable design makes it a cost-effective and environmentally friendly alternative to traditional, non-disposable molds. Additionally, a new embodiment includes a pre-assembled smokable wrap with an integrated filter and skewer for direct packing into the mold.

Description

PRIORITY APPLICATION

[0001] The present application is a Non-Provisional Application which claims the benefit of U.S. Provisional Patent Application Ser. No. 63 / 568,878, filed Mar. 22, 2024 and entitled A Disposable device for forming a smokable cigar core, which is hereby incorporated herein by reference in its entirety.FIELD OF THE INVENTION

[0002] This invention is directed to an apparatus and method for creating smokable products and more specifically to a disposable device for forming a cigar core.BACKGROUND OF THE INVENTION

[0003] Enthusiasts of smokable products, particularly cigars, often encounter several challenges in crafting them at home. Traditional methods may be complex, requiring manual dexterity and patience, often resulting in inconsistent and unevenly packed cigars that compromise the smoking experience. Additionally, many existing solutions for crafting cigars involve costly, non-disposable equipment, presenting a financial barrier for casual or first-time users. Existing devices in the field of cigar molds predominantly suffer from their substantial size and weight, rendering them less convenient for transport and on-the-go use. Furthermore, the market lacks disposable alternatives, with the majority of devices designed for repeated use, thus not only elevating initial cost considerations but also failing to provide an eco-friendly, single-use option for consumers seeking a more sustainable or occasional use solution.

[0004] Therefore, what is needed is a unique disposable, one-time-use apparatus and method for forming a cigar core that has a significantly reduced price point compared to its reusable counterparts. Constructed primarily from paper, it offers a biodegradable, environmentally friendly alternative to the options currently prevalent in the market.SUMMARY OF THE INVENTION

[0005] The present invention provides a disposable apparatus and method for forming a smokable cigar core comprising using in combination a cylindrical compression chamber that securely receives a bottom cap defining a central construct for housing a wooden skewer and a cylindrical construct defining a central orifice extending into the middle of the compression chamber. This invention simplifies the creation of cigars by offering an easy-to-use, disposable cigar mold that facilitates the packing and curing process, ensuring a consistent and high-quality outcome.DESCRIPTION OF THE DRAWINGS

[0006] For a better understanding of the invention as well as other objects, features and advantages thereof, reference is made to the following detailed description to be read in conjunction with the accompanying drawings, wherein:

[0007] FIG. 1 is a perspective view of a compression chamber in accordance with the present invention,

[0008] FIG. 2 is a perspective view of a bottom cap in accordance with the present invention,

[0009] FIG. 3 is a perspective view of a compression tool in accordance with the present invention,

[0010] FIG. 4 is a perspective view of a skewer in accordance with the present invention, and

[0011] FIG. 5 is a perspective view of a assembled apparatus for forming a cigar core in accordance with the present invention.DETAILED DESCRIPTION

[0012] Referring now to FIGS. 1 through 5 the apparatus for forming a disposable plant-based cigar core comprises: a compression chamber 10 comprising a cylindrical entity constructed from paper designed to house the smokable plant material (not shown). The cylindrical entity 10 features a spiral tear design for easy removal of a finished cigar core. A bottom cap piece 12 is integrated with the lower extremity of the compression chamber 10 and features a central orifice 24 to accommodate and secure a wooden skewer 18. Furthermore, the bottom cap piece 12 acts as a base against which a compression tool 16 exerts a compressive force. The compression tool 16 is a robust cylindrical construct fashioned from paper, featuring a central aperture to maintain the wooden skewer's 18 alignment during filling and compression wherein the wooden skewer 18 is inserted through the bottom cap's orifice 24 and extends into the heart of the compression chamber 10. Its removal post-compaction creates a central airway within the cigar core.

[0013] In summary, the components work both independently and collectively to facilitate the efficient creation of a cigar core as follows:

[0014] The Compression Chamber 10 holds the material and allows for easy core removal.

[0015] The Bottom Cap 12 ensures the skewer's 18 position and provides a base for compression.

[0016] The Compression Tool 16 uniformly compacts the material.

[0017] The Wooden Skewer 18 forms the central air channel.

[0018] The method for forming a disposable smokable plant-based material cigar core using the previously defined components and referring once again to FIGS. 1 through 5 are as follows

[0019] 1. Preparation: Extract the disposable cigar mold from its packaging.

[0020] 2. Assembly: Insert Wooden Skewer 18 through the Bottom Cap's 24 central aperture 24.

[0021] 3. Filling: Fill the Compression Chamber 10 with smokable material incrementally.

[0022] 4. Compaction: Use Compression Tool assembly 16 to apply uniform pressure after each increment.

[0023] 5. Curing (Optional): Allow the filled and compacted cigar core to cure for 1-3 hours.

[0024] 6. Extraction: Tear the Compression Chamber 10 along the spiral perforation or unravel the paper tube to reveal the cigar core.

[0025] 7. Finalization: Remove the Wooden Skewer 18 to create a central airflow channel.

[0026] 8. Wrap: Wrap the cigar core in a preferred smokable article

[0027] 9. Use: the user may now use or store the finished cigar

[0028] In a preferred embodiment the disposable device for forming a smokable core is comprised of a paper compression chamber 10, a paper bottom cap 12, a paper compression tool 16, and a wooden skewer 18. The paper compression chamber 10 is made up of one or more layers of paper bound together with an adhesive around a form. One optimal embodiment includes a paper manufacturing process where a roll of paper is continuously fed in a spiral motion over a form with a cutter on the other end. This process allows for continuous production of uniform compression chambers 10. The bottom cap 12 is made of one or more layers of paper bound together with an adhesive and cut then molded into the shape of a cap that may be affixed onto the compression chamber 10.

[0029] In some embodiments, the compression chamber 10 may include a spiral tear, unravel feature, or perforated tear feature for core extraction. In some embodiments, the compression chamber 10 and bottom cap 12 may be integrated into one piece with designated openings to fill smokable material as well as hold the skewer 18 in place. Embodiments of the present disclosure may include devices where components can be made from materials other than paper or molded plant-based pulp. In another preferred embodiment, the device may be made by moldable pulp where the compression chamber 10 and bottom cap 12 are integrated into one piece. This embodiment is made by pulping plant material into a refined slurry and then molding it into a shape consisting of one opening on one side and a slot to hold the skewer on the other side.

[0030] In yet another preferred embodiment, the compression chamber 10 is constructed from a smokable material. In this embodiment, the compression chamber 10 itself serves dual purposes: it acts as both the mold for packing the smokable material and as an outer layer of the finished smoking article. After the user packs the chamber 10 with additional smokable material, compacts it, and optionally cures it, the user can remove any non-smokable components like the compression tool assembly 16 and the wooden skewer 18. The compression chamber 10, now filled and shaped, does not need to be removed or discarded because it is made from a material that is safe and suitable for smoking. This embodiment allows for immediate consumption of the smoking article without the need for an additional wrapping step, enhancing convenience and reducing waste. Such a compression chamber 10 could be made from materials like tobacco leaf, rice paper, cordia leaf, palm leaf, rose, hemp paper, hemp leaf or other plant-based materials that are combustible and provide a smoking experience, either alone or in combination with the packed material. This embodiment is best made by fashioning the bottom cap 12 out of material that could also function as a filter so it does not need to be removed by the user. In this embodiment the filter could be made out of a paper that is rolled into a spiral with a hole in the middle for the skewer 18 or out of other porous material such as those used in a standard cigarette filter, tightly bound but breathable corn husk, cellulose, other breathable plant material, or glass with one or more holes for airflow. The smokable material chosen for the smokable compression chamber 10 is then rolled around this filter such that there is at least one opening in the compression chamber 10. A variation of this embodiment would be a skewer affixed to the center of a filter allowing the user to create their compression chamber out of a smokable wrap of their choice such as hemp paper, tobacco, rice paper, banana leaf, cordia leaf, palm leaf, rose leaf or hemp leaf. The filter in this embodiment could be made out of any porous material such as paper, material such as those used in a standard cigarette filter, tightly bound but breathable corn husk, cellulose, other breathable plant material, or glass with one or more holes for airflow.

[0031] Embodiments of the present disclosure may also include a smokable wrap with a pre-attached filter, wherein a skewer 18 is affixed in the center of the filter. In such embodiments, the user can pack the smokable material directly into this wrap inserted and housed in the compression chamber. Once the cigar core is removed by tearing or unraveling the Compression Chamber 10, the cigar is fully formed, ready for use without further assembly. In a variation of this embodiment, the smokable wrap is included, but the pre-attached filter is not included and the skewer 18 is affixed to the bottom cap 12. In some embodiments the compression chamber 10 is not cylindrical but another shape that has one opening. This could be a conical shape, oval, triangle, square, rectangle, or other shape or size.

[0032] Embodiments of the present disclosure may also include a method for creating a cigar core using the device, including filling, compacting, curing (optional), extracting, and finalizing with an outer wrap. In some embodiments, the device may further include means to create products in diverse fields such as culinary, crafting, horticulture, and aromatherapy. In a variation of these embodiments, the method may not require removing the core from the compression chamber 10 because the compression chamber 10 is smokable. In a variation of these embodiments, the method may not require tearing open the compression chamber 10 to extract the cigar core and instead extract the cigar core without damaging the compression chamber 10 so it may be used again. In some embodiments, the device may include an integrated tear strip along the length of the Compression Chamber 10 wall for easy core extraction without tools. Embodiments of the present disclosure may also include a cigar core forming device wherein the Compression Chamber 10 is adjustable in length to accommodate various sizes of cigar cores.

[0033] Embodiments of the present disclosure may also include a biodegradable paper apparatus for cigar core creation further including a series of concentric rings within the Compression Chamber 10 to ensure even distribution of the smokable material. Embodiments of the present disclosure may also include a system for manufacturing a cigar core, including a disposable Compression Chamber 10 with pre-marked scoring lines for user-defined core sizes, and a bottom cap 12 with alignment notches for the skewer to ensure straight core formation. In some embodiments, the Compression Chamber 10 may include a humidity control insert to aid in the curing process of the cigar core. Embodiments of the present disclosure may also include a method of producing a smokable core using a disposable mold including employing a Compression Tool 16 with graduated markings for precise control over core density.

[0034] Embodiments of the present disclosure may also include an apparatus for creating a cigar core, comprising a Compression Chamber 10 made from a material that expands upon moisture exposure to assist in the curing process. In some embodiments, the Compression Chamber may be adapted to include an aromatic additive layer that infuses flavor into the cigar core during compaction. Embodiments of the present disclosure may also include a biodegradable mold for forming smokable products, characterized by a Compression Chamber with a locking mechanism that prevents the chamber from expanding during the pressing process, ensuring a tightly packed core. Embodiments of the present disclosure may also include a disposable cigar core forming apparatus, including a Compression Chamber with a dual-material composition where an inner layer may be absorbent to aid in moisture distribution during curing.

[0035] Embodiments of the present disclosure may also include a disposable cigar core forming apparatus, including a compression chamber with a dual-material composition where an inner layer may contain a moisture resistant coating to prevent the compression chamber from absorbing the moisture of the smokable material. In some embodiments, the method for the uniform compaction of cigar materials within a disposable device may include providing a Compression Chamber with a textured inner surface to enhance material grip and density. Embodiments of the present disclosure may also include a disposable cigar core creation tool where the Compression Chamber includes a biodegradable film that helps in maintaining humidity for optimal curing. Embodiments of the present disclosure may also include a system for producing a smokable core, the system including a Compression Chamber with interlocking segments that can be adjusted to alter the core's diameter.

[0036] In some embodiments, the biodegradable cigar manufacturing aid may include a Compression Chamber with a quick-release mechanism to facilitate easy core removal. Embodiments of the present disclosure may also include a method for assembling a disposable cigar mold, including attaching a pre-stamped Compression Chamber to a Bottom Cap, where the stamp defines a predetermined pattern for core shaping. In some embodiments, the Compression Chamber may contain pre-inserted flavor capsules that break upon compression to integrate flavor into the material. Embodiments of the present disclosure may also include an apparatus for crafting a cigar core, including a Compression Chamber that can be collapsed or expanded to fit different cigar sizes, utilizing telescopic sections. In some embodiments, the Compression Chamber may have an adjustable internal diameter to create different thicknesses of cigar cores, and may include a scale along the exterior to guide users on the core size selection.

[0037] Embodiments of the present disclosure may also include a method for environmentally responsible cigar production involving the use of a biodegradable Compression Chamber treated with a moisture-resistant coating to prolong usability or make it easier to extract the cigar without compromising biodegradability. In some embodiments, the Compression Chamber may include a series of pre-cut slots to allow for the insertion of additional flavor or moisture strips at various points along the core length. Embodiments of the present disclosure may also include a disposable mold system for cigar core production, characterized by a Compression Chamber with a locking mechanism that can be disengaged by a simple twist action to release the formed core intact.

[0038] Embodiments of the present disclosure may also include a disposable apparatus for the creation of cigar cores further including a Compression Chamber featuring a graduated internal texture that becomes increasingly fine towards the bottom, encouraging a denser packing at the core's base for better burn consistency. Embodiments of the present disclosure may include a disposable device where the compression chamber is treated or infused with aromatic compounds or essential oils. This treatment would subtly flavor the smokable material during the packing and curing process, providing an integrated flavor experience without the need for additional flavor agents. The aroma infusion could be tailored to various scent profiles like vanilla, mint, or fruit, enhancing the sensory experience of smoking the finished product. Embodiments of the present disclosure may include a disposable device where the bottom cap and compression tool incorporate magnetic elements to ensure precise alignment during the packing process. This magnetic feature would assist users in maintaining the skewer's central position and the uniform distribution of pressure when compacting the material, leading to a more consistent core formation. The magnets would also aid in easy assembly and disassembly of the device components.

[0039] Embodiments of the present disclosure may include a disposable device where the compression chamber incorporates light-emitting elements, such as LED strips or glow-in-the-dark materials. This feature would provide controlled light exposure to the smokable material during curing, potentially aiding in the preservation of flavors or the activation of certain compounds within the material. The light could be activated either by an external power source or by a reaction with the smokable material itself, like moisture or heat, offering a novel approach to curing and possibly enhancing the aroma or burn characteristics of the final product. Embodiments of the present disclosure may include a disposable device where the compression chamber is color-coded to indicate different sizes or types of cores, helping users easily select and use the correct mold for their desired cigar. Embodiments of the present disclosure may include a disposable device where the compression chamber features an integrated scale or measurement marks on the outside to assist users in determining the amount of smokable material used, ensuring consistency in core size and density. Embodiments of the present disclosure may include a disposable device where the compression tool has a non-slip surface or texture, enhancing grip and control during the compaction process, thereby preventing slippage and improving user experience.

[0040] Embodiments of the present disclosure may include a disposable device where the compression chamber is marked with directional arrows or icons indicating the correct assembly and disassembly sequence, simplifying the process for new or occasional users. Embodiments of the present disclosure may include a disposable device where the bottom cap includes small ventilation holes or a breathable membrane to allow for better air circulation during the curing process, potentially improving the smoking quality by reducing moisture content or enhancing flavor distribution. Embodiments of the present disclosure may include a disposable device where the wooden skewer is infused with a scent or flavor, which subtly imparts additional aroma to the smokable material as it is packed and during the smoking process. Embodiments of the present disclosure may include a disposable device where the compression chamber has adjustable resistance zones, allowing users to control the density of the packed material in different sections of the core, catering to preferences for varied smoking experiences. Embodiments of the present disclosure may include a disposable device where the compression tool incorporates a simple pressure indicator, like a color-changing strip or a clicking mechanism, to signal when the optimal compaction pressure has been achieved. Embodiments of the present disclosure may include a disposable device where the compression chamber features a water-activated adhesive strip on its seam. Once moistened the adhesive seals the chamber, aiding in the curing process by maintaining humidity and ensuring the core's integrity before smoking.

[0041] Embodiments of the present disclosure may include a disposable device where the compression chamber has a small window with a humidity indicator (like a color-changing gel or paper) to show when the humidity inside is optimal for curing, thus helping users determine when the core is ready for use or needs further curing. Embodiments of the present disclosure may include a disposable device where the compression chamber contains small pockets or compartments filled with flavor enhancers that release upon compression, integrating additional taste into the core. Embodiments of the present disclosure may include a disposable device where the compression chamber is made from a transparent or semi-transparent material, allowing users to visually inspect the packing and curing progress of the core. Embodiments of the present disclosure may include a disposable device where the compression chamber has pre-formed grooves or channels on its inner surface to guide the distribution of the smokable material, ensuring even packing.

[0042] Embodiments of the present disclosure may include a disposable device where the compression tool is designed with an ergonomic handle for increased comfort and ease of use, particularly useful for users with limited hand strength or dexterity. Embodiments of the present disclosure may include a disposable device where the compression chamber can be reconfigured or has multiple sections that can be used separately or together to form cores of different shapes (e.g., round, oval), catering to different cigar styles. Embodiments of the present disclosure where the wooden skewer can be different shapes to offer different airflow patterns and combustion dynamics. Embodiments of the present disclosure where there are multiple skewers. Embodiments of the present disclosure where the skewer is not centered within the compression chamber. Embodiments of the present disclosure where the skewer is reusable. Embodiments of the present disclosure where the skewer is made out of a different plant-based material such as paper, pulp, grass, or bamboo. Embodiments of the present disclosure where the skewer is made out of non-plant-based materials such as metal or plastic. Embodiments of the present disclosure that include a filter, wherein the filter provides different properties, such as a ceramic filter for heat-dissipation, a charcoal filter for better filtration, a flavor infused filter, or a combination of any user desired properties.

[0043] These and other objects, features and advantages of the present invention are provided within this patent application and will be better understood in connection with the following drawings and descriptions of the preferred embodiments. Additional objects of the present invention will become apparent as the description proceeds.

[0044] It is to be understood that the present invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The present invention is capable of other embodiments and of being practiced and carried out in various ways. It should be also understood that the phraseology and terminology used in this patent application are for the purpose of describing and claiming the present invention and should not be regarded as limiting.

Examples

Embodiment Construction

[0012]Referring now to FIGS. 1 through 5 the apparatus for forming a disposable plant-based cigar core comprises: a compression chamber 10 comprising a cylindrical entity constructed from paper designed to house the smokable plant material (not shown). The cylindrical entity 10 features a spiral tear design for easy removal of a finished cigar core. A bottom cap piece 12 is integrated with the lower extremity of the compression chamber 10 and features a central orifice 24 to accommodate and secure a wooden skewer 18. Furthermore, the bottom cap piece 12 acts as a base against which a compression tool 16 exerts a compressive force. The compression tool 16 is a robust cylindrical construct fashioned from paper, featuring a central aperture to maintain the wooden skewer's 18 alignment during filling and compression wherein the wooden skewer 18 is inserted through the bottom cap's orifice 24 and extends into the heart of the compression chamber 10. Its removal post-compaction creates a ...

PRIORITY APPLICATION

[0001] The present application is a Non-Provisional Application which claims the benefit of U.S. Provisional Patent Application Ser. No. 63 / 568,878, filed Mar. 22, 2024 and entitled A Disposable device for forming a smokable cigar core, which is hereby incorporated herein by reference in its entirety.FIELD OF THE INVENTION

[0002] This invention is directed to an apparatus and method for creating smokable products and more specifically to a disposable device for forming a cigar core.BACKGROUND OF THE INVENTION

[0003] Enthusiasts of smokable products, particularly cigars, often encounter several challenges in crafting them at home. Traditional methods may be complex, requiring manual dexterity and patience, often resulting in inconsistent and unevenly packed cigars that compromise the smoking experience. Additionally, many existing solutions for crafting cigars involve costly, non-disposable equipment, presenting a financial barrier for casual or first-time users. Existing devices in the field of cigar molds predominantly suffer from their substantial size and weight, rendering them less convenient for transport and on-the-go use. Furthermore, the market lacks disposable alternatives, with the majority of devices designed for repeated use, thus not only elevating initial cost considerations but also failing to provide an eco-friendly, single-use option for consumers seeking a more sustainable or occasional use solution.

[0004] Therefore, what is needed is a unique disposable, one-time-use apparatus and method for forming a cigar core that has a significantly reduced price point compared to its reusable counterparts. Constructed primarily from paper, it offers a biodegradable, environmentally friendly alternative to the options currently prevalent in the market.SUMMARY OF THE INVENTION

[0005] The present invention provides a disposable apparatus and method for forming a smokable cigar core comprising using in combination a cylindrical compression chamber that securely receives a bottom cap defining a central construct for housing a wooden skewer and a cylindrical construct defining a central orifice extending into the middle of the compression chamber. This invention simplifies the creation of cigars by offering an easy-to-use, disposable cigar mold that facilitates the packing and curing process, ensuring a consistent and high-quality outcome.DESCRIPTION OF THE DRAWINGS

[0006] For a better understanding of the invention as well as other objects, features and advantages thereof, reference is made to the following detailed description to be read in conjunction with the accompanying drawings, wherein:

[0007] FIG. 1 is a perspective view of a compression chamber in accordance with the present invention,

[0008] FIG. 2 is a perspective view of a bottom cap in accordance with the present invention,

[0009] FIG. 3 is a perspective view of a compression tool in accordance with the present invention,

[0010] FIG. 4 is a perspective view of a skewer in accordance with the present invention, and

[0011] FIG. 5 is a perspective view of a assembled apparatus for forming a cigar core in accordance with the present invention.DETAILED DESCRIPTION

[0012] Referring now to FIGS. 1 through 5 the apparatus for forming a disposable plant-based cigar core comprises: a compression chamber 10 comprising a cylindrical entity constructed from paper designed to house the smokable plant material (not shown). The cylindrical entity 10 features a spiral tear design for easy removal of a finished cigar core. A bottom cap piece 12 is integrated with the lower extremity of the compression chamber 10 and features a central orifice 24 to accommodate and secure a wooden skewer 18. Furthermore, the bottom cap piece 12 acts as a base against which a compression tool 16 exerts a compressive force. The compression tool 16 is a robust cylindrical construct fashioned from paper, featuring a central aperture to maintain the wooden skewer's 18 alignment during filling and compression wherein the wooden skewer 18 is inserted through the bottom cap's orifice 24 and extends into the heart of the compression chamber 10. Its removal post-compaction creates a central airway within the cigar core.

[0013] In summary, the components work both independently and collectively to facilitate the efficient creation of a cigar core as follows:

[0014] The Compression Chamber 10 holds the material and allows for easy core removal.

[0015] The Bottom Cap 12 ensures the skewer's 18 position and provides a base for compression.

[0016] The Compression Tool 16 uniformly compacts the material.

[0017] The Wooden Skewer 18 forms the central air channel.

[0018] The method for forming a disposable smokable plant-based material cigar core using the previously defined components and referring once again to FIGS. 1 through 5 are as follows

[0019] 1. Preparation: Extract the disposable cigar mold from its packaging.

[0020] 2. Assembly: Insert Wooden Skewer 18 through the Bottom Cap's 24 central aperture 24.

[0021] 3. Filling: Fill the Compression Chamber 10 with smokable material incrementally.

[0022] 4. Compaction: Use Compression Tool assembly 16 to apply uniform pressure after each increment.

[0023] 5. Curing (Optional): Allow the filled and compacted cigar core to cure for 1-3 hours.

[0024] 6. Extraction: Tear the Compression Chamber 10 along the spiral perforation or unravel the paper tube to reveal the cigar core.

[0025] 7. Finalization: Remove the Wooden Skewer 18 to create a central airflow channel.

[0026] 8. Wrap: Wrap the cigar core in a preferred smokable article

[0027] 9. Use: the user may now use or store the finished cigar

[0028] In a preferred embodiment the disposable device for forming a smokable core is comprised of a paper compression chamber 10, a paper bottom cap 12, a paper compression tool 16, and a wooden skewer 18. The paper compression chamber 10 is made up of one or more layers of paper bound together with an adhesive around a form. One optimal embodiment includes a paper manufacturing process where a roll of paper is continuously fed in a spiral motion over a form with a cutter on the other end. This process allows for continuous production of uniform compression chambers 10. The bottom cap 12 is made of one or more layers of paper bound together with an adhesive and cut then molded into the shape of a cap that may be affixed onto the compression chamber 10.

[0029] In some embodiments, the compression chamber 10 may include a spiral tear, unravel feature, or perforated tear feature for core extraction. In some embodiments, the compression chamber 10 and bottom cap 12 may be integrated into one piece with designated openings to fill smokable material as well as hold the skewer 18 in place. Embodiments of the present disclosure may include devices where components can be made from materials other than paper or molded plant-based pulp. In another preferred embodiment, the device may be made by moldable pulp where the compression chamber 10 and bottom cap 12 are integrated into one piece. This embodiment is made by pulping plant material into a refined slurry and then molding it into a shape consisting of one opening on one side and a slot to hold the skewer on the other side.

[0030] In yet another preferred embodiment, the compression chamber 10 is constructed from a smokable material. In this embodiment, the compression chamber 10 itself serves dual purposes: it acts as both the mold for packing the smokable material and as an outer layer of the finished smoking article. After the user packs the chamber 10 with additional smokable material, compacts it, and optionally cures it, the user can remove any non-smokable components like the compression tool assembly 16 and the wooden skewer 18. The compression chamber 10, now filled and shaped, does not need to be removed or discarded because it is made from a material that is safe and suitable for smoking. This embodiment allows for immediate consumption of the smoking article without the need for an additional wrapping step, enhancing convenience and reducing waste. Such a compression chamber 10 could be made from materials like tobacco leaf, rice paper, cordia leaf, palm leaf, rose, hemp paper, hemp leaf or other plant-based materials that are combustible and provide a smoking experience, either alone or in combination with the packed material. This embodiment is best made by fashioning the bottom cap 12 out of material that could also function as a filter so it does not need to be removed by the user. In this embodiment the filter could be made out of a paper that is rolled into a spiral with a hole in the middle for the skewer 18 or out of other porous material such as those used in a standard cigarette filter, tightly bound but breathable corn husk, cellulose, other breathable plant material, or glass with one or more holes for airflow. The smokable material chosen for the smokable compression chamber 10 is then rolled around this filter such that there is at least one opening in the compression chamber 10. A variation of this embodiment would be a skewer affixed to the center of a filter allowing the user to create their compression chamber out of a smokable wrap of their choice such as hemp paper, tobacco, rice paper, banana leaf, cordia leaf, palm leaf, rose leaf or hemp leaf. The filter in this embodiment could be made out of any porous material such as paper, material such as those used in a standard cigarette filter, tightly bound but breathable corn husk, cellulose, other breathable plant material, or glass with one or more holes for airflow.

[0031] Embodiments of the present disclosure may also include a smokable wrap with a pre-attached filter, wherein a skewer 18 is affixed in the center of the filter. In such embodiments, the user can pack the smokable material directly into this wrap inserted and housed in the compression chamber. Once the cigar core is removed by tearing or unraveling the Compression Chamber 10, the cigar is fully formed, ready for use without further assembly. In a variation of this embodiment, the smokable wrap is included, but the pre-attached filter is not included and the skewer 18 is affixed to the bottom cap 12. In some embodiments the compression chamber 10 is not cylindrical but another shape that has one opening. This could be a conical shape, oval, triangle, square, rectangle, or other shape or size.

[0032] Embodiments of the present disclosure may also include a method for creating a cigar core using the device, including filling, compacting, curing (optional), extracting, and finalizing with an outer wrap. In some embodiments, the device may further include means to create products in diverse fields such as culinary, crafting, horticulture, and aromatherapy. In a variation of these embodiments, the method may not require removing the core from the compression chamber 10 because the compression chamber 10 is smokable. In a variation of these embodiments, the method may not require tearing open the compression chamber 10 to extract the cigar core and instead extract the cigar core without damaging the compression chamber 10 so it may be used again. In some embodiments, the device may include an integrated tear strip along the length of the Compression Chamber 10 wall for easy core extraction without tools. Embodiments of the present disclosure may also include a cigar core forming device wherein the Compression Chamber 10 is adjustable in length to accommodate various sizes of cigar cores.

[0033] Embodiments of the present disclosure may also include a biodegradable paper apparatus for cigar core creation further including a series of concentric rings within the Compression Chamber 10 to ensure even distribution of the smokable material. Embodiments of the present disclosure may also include a system for manufacturing a cigar core, including a disposable Compression Chamber 10 with pre-marked scoring lines for user-defined core sizes, and a bottom cap 12 with alignment notches for the skewer to ensure straight core formation. In some embodiments, the Compression Chamber 10 may include a humidity control insert to aid in the curing process of the cigar core. Embodiments of the present disclosure may also include a method of producing a smokable core using a disposable mold including employing a Compression Tool 16 with graduated markings for precise control over core density.

[0034] Embodiments of the present disclosure may also include an apparatus for creating a cigar core, comprising a Compression Chamber 10 made from a material that expands upon moisture exposure to assist in the curing process. In some embodiments, the Compression Chamber may be adapted to include an aromatic additive layer that infuses flavor into the cigar core during compaction. Embodiments of the present disclosure may also include a biodegradable mold for forming smokable products, characterized by a Compression Chamber with a locking mechanism that prevents the chamber from expanding during the pressing process, ensuring a tightly packed core. Embodiments of the present disclosure may also include a disposable cigar core forming apparatus, including a Compression Chamber with a dual-material composition where an inner layer may be absorbent to aid in moisture distribution during curing.

[0035] Embodiments of the present disclosure may also include a disposable cigar core forming apparatus, including a compression chamber with a dual-material composition where an inner layer may contain a moisture resistant coating to prevent the compression chamber from absorbing the moisture of the smokable material. In some embodiments, the method for the uniform compaction of cigar materials within a disposable device may include providing a Compression Chamber with a textured inner surface to enhance material grip and density. Embodiments of the present disclosure may also include a disposable cigar core creation tool where the Compression Chamber includes a biodegradable film that helps in maintaining humidity for optimal curing. Embodiments of the present disclosure may also include a system for producing a smokable core, the system including a Compression Chamber with interlocking segments that can be adjusted to alter the core's diameter.

[0036] In some embodiments, the biodegradable cigar manufacturing aid may include a Compression Chamber with a quick-release mechanism to facilitate easy core removal. Embodiments of the present disclosure may also include a method for assembling a disposable cigar mold, including attaching a pre-stamped Compression Chamber to a Bottom Cap, where the stamp defines a predetermined pattern for core shaping. In some embodiments, the Compression Chamber may contain pre-inserted flavor capsules that break upon compression to integrate flavor into the material. Embodiments of the present disclosure may also include an apparatus for crafting a cigar core, including a Compression Chamber that can be collapsed or expanded to fit different cigar sizes, utilizing telescopic sections. In some embodiments, the Compression Chamber may have an adjustable internal diameter to create different thicknesses of cigar cores, and may include a scale along the exterior to guide users on the core size selection.

[0037] Embodiments of the present disclosure may also include a method for environmentally responsible cigar production involving the use of a biodegradable Compression Chamber treated with a moisture-resistant coating to prolong usability or make it easier to extract the cigar without compromising biodegradability. In some embodiments, the Compression Chamber may include a series of pre-cut slots to allow for the insertion of additional flavor or moisture strips at various points along the core length. Embodiments of the present disclosure may also include a disposable mold system for cigar core production, characterized by a Compression Chamber with a locking mechanism that can be disengaged by a simple twist action to release the formed core intact.

[0038] Embodiments of the present disclosure may also include a disposable apparatus for the creation of cigar cores further including a Compression Chamber featuring a graduated internal texture that becomes increasingly fine towards the bottom, encouraging a denser packing at the core's base for better burn consistency. Embodiments of the present disclosure may include a disposable device where the compression chamber is treated or infused with aromatic compounds or essential oils. This treatment would subtly flavor the smokable material during the packing and curing process, providing an integrated flavor experience without the need for additional flavor agents. The aroma infusion could be tailored to various scent profiles like vanilla, mint, or fruit, enhancing the sensory experience of smoking the finished product. Embodiments of the present disclosure may include a disposable device where the bottom cap and compression tool incorporate magnetic elements to ensure precise alignment during the packing process. This magnetic feature would assist users in maintaining the skewer's central position and the uniform distribution of pressure when compacting the material, leading to a more consistent core formation. The magnets would also aid in easy assembly and disassembly of the device components.

[0039] Embodiments of the present disclosure may include a disposable device where the compression chamber incorporates light-emitting elements, such as LED strips or glow-in-the-dark materials. This feature would provide controlled light exposure to the smokable material during curing, potentially aiding in the preservation of flavors or the activation of certain compounds within the material. The light could be activated either by an external power source or by a reaction with the smokable material itself, like moisture or heat, offering a novel approach to curing and possibly enhancing the aroma or burn characteristics of the final product. Embodiments of the present disclosure may include a disposable device where the compression chamber is color-coded to indicate different sizes or types of cores, helping users easily select and use the correct mold for their desired cigar. Embodiments of the present disclosure may include a disposable device where the compression chamber features an integrated scale or measurement marks on the outside to assist users in determining the amount of smokable material used, ensuring consistency in core size and density. Embodiments of the present disclosure may include a disposable device where the compression tool has a non-slip surface or texture, enhancing grip and control during the compaction process, thereby preventing slippage and improving user experience.

[0040] Embodiments of the present disclosure may include a disposable device where the compression chamber is marked with directional arrows or icons indicating the correct assembly and disassembly sequence, simplifying the process for new or occasional users. Embodiments of the present disclosure may include a disposable device where the bottom cap includes small ventilation holes or a breathable membrane to allow for better air circulation during the curing process, potentially improving the smoking quality by reducing moisture content or enhancing flavor distribution. Embodiments of the present disclosure may include a disposable device where the wooden skewer is infused with a scent or flavor, which subtly imparts additional aroma to the smokable material as it is packed and during the smoking process. Embodiments of the present disclosure may include a disposable device where the compression chamber has adjustable resistance zones, allowing users to control the density of the packed material in different sections of the core, catering to preferences for varied smoking experiences. Embodiments of the present disclosure may include a disposable device where the compression tool incorporates a simple pressure indicator, like a color-changing strip or a clicking mechanism, to signal when the optimal compaction pressure has been achieved. Embodiments of the present disclosure may include a disposable device where the compression chamber features a water-activated adhesive strip on its seam. Once moistened the adhesive seals the chamber, aiding in the curing process by maintaining humidity and ensuring the core's integrity before smoking.

[0041] Embodiments of the present disclosure may include a disposable device where the compression chamber has a small window with a humidity indicator (like a color-changing gel or paper) to show when the humidity inside is optimal for curing, thus helping users determine when the core is ready for use or needs further curing. Embodiments of the present disclosure may include a disposable device where the compression chamber contains small pockets or compartments filled with flavor enhancers that release upon compression, integrating additional taste into the core. Embodiments of the present disclosure may include a disposable device where the compression chamber is made from a transparent or semi-transparent material, allowing users to visually inspect the packing and curing progress of the core. Embodiments of the present disclosure may include a disposable device where the compression chamber has pre-formed grooves or channels on its inner surface to guide the distribution of the smokable material, ensuring even packing.

[0042] Embodiments of the present disclosure may include a disposable device where the compression tool is designed with an ergonomic handle for increased comfort and ease of use, particularly useful for users with limited hand strength or dexterity. Embodiments of the present disclosure may include a disposable device where the compression chamber can be reconfigured or has multiple sections that can be used separately or together to form cores of different shapes (e.g., round, oval), catering to different cigar styles. Embodiments of the present disclosure where the wooden skewer can be different shapes to offer different airflow patterns and combustion dynamics. Embodiments of the present disclosure where there are multiple skewers. Embodiments of the present disclosure where the skewer is not centered within the compression chamber. Embodiments of the present disclosure where the skewer is reusable. Embodiments of the present disclosure where the skewer is made out of a different plant-based material such as paper, pulp, grass, or bamboo. Embodiments of the present disclosure where the skewer is made out of non-plant-based materials such as metal or plastic. Embodiments of the present disclosure that include a filter, wherein the filter provides different properties, such as a ceramic filter for heat-dissipation, a charcoal filter for better filtration, a flavor infused filter, or a combination of any user desired properties.

[0043] These and other objects, features and advantages of the present invention are provided within this patent application and will be better understood in connection with the following drawings and descriptions of the preferred embodiments. Additional objects of the present invention will become apparent as the description proceeds.

[0044] It is to be understood that the present invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The present invention is capable of other embodiments and of being practiced and carried out in various ways. It should be also understood that the phraseology and terminology used in this patent application are for the purpose of describing and claiming the present invention and should not be regarded as limiting.

Examples

Embodiment Construction

[0012]Referring now to FIGS. 1 through 5 the apparatus for forming a disposable plant-based cigar core comprises: a compression chamber 10 comprising a cylindrical entity constructed from paper designed to house the smokable plant material (not shown). The cylindrical entity 10 features a spiral tear design for easy removal of a finished cigar core. A bottom cap piece 12 is integrated with the lower extremity of the compression chamber 10 and features a central orifice 24 to accommodate and secure a wooden skewer 18. Furthermore, the bottom cap piece 12 acts as a base against which a compression tool 16 exerts a compressive force. The compression tool 16 is a robust cylindrical construct fashioned from paper, featuring a central aperture to maintain the wooden skewer's 18 alignment during filling and compression wherein the wooden skewer 18 is inserted through the bottom cap's orifice 24 and extends into the heart of the compression chamber 10. Its removal post-compaction creates a ...

Claims

1. A disposable apparatus for forming a smokable cigar plant material core, comprising:a paper compression chamber;a paper bottom component defining a center hole for attachment at one end of said paper compression chamber;a skewer placed through said hole of said paper bottom component for centering said skewer into said compression chamber wherein a paper compression tool defining a hole for receiving said skewer is defined to fit into and press smokable plant material within said compression chamber.

2. The apparatus according to claim 1, wherein the skewer is fabricated from wood.

3. The apparatus according to claim 1, wherein said compression tool is configured to fit inside said compression chamber for applying uniform pressure to compact the smokable material.

4. The apparatus according to claim 1, wherein the wooden skewer is inserted through a central orifice of said bottom cap extending into said compression chamber.

5. The apparatus according to claim 1, wherein there is an easy tear feature of said compression chamber to allow for easy removal of the finished plant material cigar core.

6. The apparatus according to claim 1, wherein said compression chamber has a length between 1 inch and 12 inches and a diameter between 0.1 inches and 5 inches.

7. A method of forming a plant-based material cigar core, comprising the steps of:Inserting a wooden skewer through a bottom cap's central orifice;filling a compression chamber with smokable material;using a compression tool to compact the plant-based material; andextracting the cigar core by breaking open said compression chamber and extracting said wooden skewer to create a central airflow channel.

8. The method of claim 7 further comprises the step of affixing a wooden skewer through a bottom cap's central orifice.

9. The method of claim 7 further comprises the step of lining inner compression chamber paper with a wax coating for easier removal of the cigar core from said compression chamber paper.

10. The method of claim 7 further comprises the step of combining said compression chamber and said bottom cap into a single monolithic paper cylinder.

11. The method of claim 7 further comprises the step of combining said compression chamber and said skewer into a single monolithic paper cylinder.

12. The method of claim 7 further comprises the step of unraveling said compression chamber along a spiral perforation.

13. An apparatus for a user to form a cigar core, comprising:a skewer affixed to a center of a filter portion, for allowing a user to pack smokable material.

14. The apparatus according to claim 13, wherein the filter is fabricated from paper.

15. The apparatus according to claim 13, wherein the filter is fabricated from glass.

16. The apparatus according to claim 13, wherein a smokable wrap is affixed to said filter portion.

17. The apparatus according to claim 13, wherein a smokable wrap is additionally used as a first compression chamber wherein a compression tool is used to compress smokable plant material into said first compression chamber.

18. The apparatus according to claim 13, wherein a smokable wrap is inserted and housed within a second compression chamber whereby said second compression chamber allows the user to compress smokable plant material within said smokable wrap.

19. The apparatus according to claim 13, wherein a smokable wrap is inserted and housed within a second compression chamber whereby said second compression chamber allows the user to compress smokable plant material within said smokable wrap using a compression tool.

20. The apparatus according to claim 13, wherein a smokable wrap is affixed to said filter portion and said smokable wrap is conically shaped.

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