EQUIPMENT FOR PROCESSING ABDOMINAL SURGICAL GAUZE AND THE PROCESSING PROCEDURE FOR THIS GAUZE

Abstract

The invention proposes a device and process for processing abdominal surgical gauze. The abdominal surgical gauze processing device comprises a main processing frame, a labeling mechanism, a gauze feeding mechanism, a sewing mechanism, and a receiving mechanism.The upper part of the main processing frame is fixed with a label feeding mechanism; the main processing frame is fixed with a processing induction guide rail; and the processing induction guide rail is arranged to slide with two groups of conveying parts; two sewing mechanisms are arranged and positioned at the two ends of the main processing frame, and respectively press against one of the conveying parts to achieve the clamping and transfer of abdominal surgical gauze; and one side of each sewing mechanism is arranged correspondingly with a receiving mechanism to facilitate the collection and stacking of sewn abdominal surgical gauze; and the gauze feeding mechanism is adjacent and arranged in the center of the main processing frame and adjacent to one of the conveying parts to achieve the clamping and fixing of folded gauze transferred to the conveying part. The abdominal surgical gauze processing device of the invention can improve the efficiency of automatic production by using two conveying parts alternately.

Description

Abdominal pad processing device and processing technology thereof Technical Field

[0001] The invention belongs to the technical field of abdominal pad production, and in particular relates to an abdominal pad processing device and a processing technology thereof. Background Art

[0002] During surgery, the human body needs to use medical abdominal pads to wipe the blood on the surgical incision and surgical instruments so that the relevant parts of the human body can be seen clearly and the surgery can be performed accurately. Therefore, the demand for this in hospitals is increasing year by year, and the production efficiency of manufacturers needs to increase with the demand.

[0003] At present, the abdominal pad fabric is sequentially cut, folded, loaded with label and sewn during the production process. However, there are two existing production methods. One is the traditional manual production, in which the abdominal pad fabric is folded in half, stacked, and then quantitatively cut through a size plate, and then the label is manually placed at the positioning point, and finally sewn. This method is prone to uneven stacking, resulting in skewed cutting edges, inconsistent cutting sizes of the middle and lower abdominal pad fabrics, inaccurate label placement, and low sewing efficiency; the other is automated production, in which the abdominal pad fabric is conveyed to the bottom of the cutting knife through a conveyor roller, and the length of the abdominal pad fabric conveyed is calculated by the number of rotations of the conveyor roller, or by a fixed position in front of the cutter. The position is determined to determine whether the length of the abdominal pad fabric meets the requirement, and then the cotton tape is conveyed horizontally by a conveyor belt, and then a shell conveyor line is added above the cotton tape, and a certain amount of the shell and a certain amount of the cotton tape are cut and welded by ultrasonic wave. After completion, the welded label tape is directly clamped by a robot and one side is aligned and placed on the abdominal pad fabric for sewing. Finally, the other side of the cotton tape is folded in half by a robot and sewn. After the folded edge is sewn, it is conveyed to the collection box by a conveyor belt. This production method is limited to quantitative cutting of a shorter length, and the folding efficiency is low due to folding in half after quantitative cutting, the production efficiency of the label tape and the sewing efficiency with the abdominal pad are low, and neat stacking cannot be achieved after sewing.

[0004] Summary of the Invention

[0005] The first object of the present invention is to provide an abdominal pad processing device, which can shorten the interval time between the processing of two abdominal pads by setting two transfer components, one transfer component corresponding to a sewing mechanism and a material receiving mechanism, thereby improving production efficiency and speeding up production.

[0006] To solve the above technical problems, the present invention adopts the following technical solution: an abdominal pad processing device, comprising a main processing chassis, a label tape feeding processing mechanism, a gauze feeding mechanism, a sewing mechanism, and a material receiving mechanism; the label tape feeding processing mechanism is fixedly arranged on the top of the main processing chassis, a processing induction guide rail is fixedly installed on the main processing chassis, and two sets of transfer assemblies are slidably arranged on the processing induction guide rail;

[0007] The sewing mechanisms are provided with two and are respectively arranged at both ends of the main processing chassis, and are respectively docked with one of the transfer components to realize the clamping and transfer of the abdominal pad. A material receiving mechanism is correspondingly provided on one side of each sewing mechanism to facilitate the collection and stacking of the sewn abdominal pad.

[0008] The gauze feeding mechanism is docked at the center of the main processing chassis and docked with one of the transfer assemblies to transfer the folded gauze to the transfer assembly for clamping and fixing.

[0009] In the present technical solution, two transfer assemblies are provided, one transfer assembly corresponds to a sewing mechanism and a receiving mechanism, so that the interval time between the processing of the two abdominal pads can be shortened, thereby improving production efficiency and accelerating production speed; first, the gauze feeding mechanism feeds and folds the gauze into the first transfer assembly to form an abdominal pad main body for clamping and fixing, the label tape feeding processing mechanism welds the cotton tape and the barium sheet and then moves it into the transfer assembly to clamp the abdominal pad main body at the same time, then the transfer assembly moves to the sewing mechanism to sew the abdominal pad main body with the label tape to form an abdominal pad, and then the receiving mechanism receives the material and places it; when the sewing mechanism is sewing, the second transfer assembly fixes and clamps the next abdominal pad main body, thereby shortening the interval time between the production of the two abdominal pads and effectively improving production efficiency.

[0010] Furthermore, the transfer assembly includes a transfer base plate, a first lifting clamping assembly and a second lifting clamping assembly; the first lifting clamping assembly forms a sliding arrangement with the transfer base plate through a first sliding assembly, and the second lifting clamping assembly forms a sliding arrangement with the transfer base plate through a second sliding assembly; the first lifting clamping assembly and the second lifting clamping assembly are arranged relative to each other to facilitate the fixed clamping of the same material.

[0011] Furthermore, the first sliding assembly includes a first fixed plate, two parallel first slide rails fixed to the first fixed plate, and a first servo power assembly arranged between the two first slide rails, wherein the first fixed plate is fixedly mounted on the transfer base plate;

[0012] The first servo power assembly includes a first servo motor, a first driving wheel, a first conveyor belt, and a first driven wheel, wherein the first servo motor is fixedly mounted on a first fixed plate, the first driving wheel is fixedly connected to the output shaft of the first servo motor, the first driven wheel is connected to the first driving wheel via a first conveyor belt, and the first driven wheel is fixedly mounted on the first fixed plate via a wheel frame;

[0013] A first slider is slidably provided on the first slide rail, and the first slider is fixedly connected to the first conveyor belt;

[0014] The bottom of the first lifting clamping assembly is fixedly connected to the first sliding block.

[0015] Furthermore, a plurality of first sensors are fixedly provided on the side walls of one of the first slide rails, and a first sensor plate used in conjunction with the first sensor is fixedly provided on the first slider. When the first sensor plate moves to the position of the first sensor, a positioning signal can be transmitted to facilitate positioning of the first lifting and clamping assembly.

[0016] Furthermore, the first lifting and clamping assembly includes a first U-shaped fixing frame fixedly connected to the first sliding block, the first U-shaped fixing frame is slidably connected to the second U-shaped fixing frame, and the ends of the two arms of the second U-shaped fixing frame are relatively provided with a first upper clamping plate and a first lower clamping plate, the first cylinder is fixedly provided on the first U-shaped fixing frame, the piston rod of the first cylinder is fixedly connected to the first lower clamping plate so as to drive the first lower clamping plate and the second U-shaped fixing frame to slide up and down to change their height; the second U-shaped fixing frame is fixedly provided with a second cylinder, the piston rod of the second cylinder is fixedly connected to the first upper clamping plate to drive the first upper clamping plate to move so as to dock with the first lower clamping plate to clamp and fix the material.

[0017] Furthermore, the second sliding assembly includes two parallel second support rails fixedly mounted on the transfer base plate, a second slider is slidably mounted on the second support rails, and a third cylinder is provided on the side wall of the second support rails, the third cylinder being fixedly connected to the second slider to drive the second slider to slide along the second support rails;

[0018] The second lifting and clamping assembly includes a lifting base plate, a lower clamping bar fixed on the lifting base plate, a lifting vertical plate fixed vertically on the lifting base plate, and an upper clamping bar slidingly arranged with the lifting vertical plate. The upper clamping bar and the lower clamping bar are arranged opposite each other. A lifting cylinder is fixed on the lifting vertical plate. The lifting cylinder is connected to the upper clamping bar and drives the upper clamping bar to slide up and down, thereby realizing the clamping and fixation of the material by the upper clamping bar and the lower clamping bar.

[0019] Furthermore, the processing induction guide rails are provided with two groups and are symmetrically arranged. A second sensor is provided on the inner wall of the processing induction guide rail, and a second induction plate corresponding to the sensor is provided on the transfer assembly to facilitate the control of the positioning transfer assembly to move to the processing position; an intermediate partition is fixedly provided between the two induction guide rails of the main processing chassis, and two groups of servo transmission mechanisms are provided on the intermediate partition. The servo transmission mechanism is composed of a servo motor, two gears and a conveyor belt, wherein the conveyor belt of each group of servo transmission mechanisms is fixedly connected to a transfer assembly through a transmission block, so as to drive the transfer assembly to slide along the processing induction guide rail.

[0020] Furthermore, the material receiving mechanism includes a support frame, a material receiving clamping transmission mechanism, a material unloading component, a material receiving platform and a material storage mechanism;

[0021] A material receiving platform is provided in the middle of the support frame, a material receiving opening is provided in the middle of the material receiving platform, and a pneumatic sliding door is slidably provided on the bottom wall of the material receiving platform to facilitate opening and closing of the material receiving opening;

[0022] The material receiving clamping transmission mechanism includes a material receiving clamping assembly, a material receiving slide rail and a material receiving power assembly. The material receiving slide rail is fixedly arranged on the material receiving platform. The material receiving power assembly is a servo transmission mechanism, in which the conveyor belt is fixedly connected to the material receiving slider. The material receiving slider is slidably arranged with the material receiving slide rail and is driven by the material receiving power assembly. The material receiving clamping assembly is fixedly mounted on the material receiving slider.

[0023] The material receiving clamping assembly includes a right clamping plate and a left clamping plate. A small cylinder is fixed on the right clamping plate, and the small cylinder connects the right clamping plate and the left clamping plate to achieve clamping and fixing of the two;

[0024] The blanking assembly includes a mounting plate fixed on the support frame, the mounting plate is connected to a blanking plate via a blanking cylinder, and the blanking plate is arranged opposite to the gap between the left clamping plate and the right clamping plate;

[0025] The material storage mechanism is arranged just below the material receiving port and is used for collecting the processed abdominal pads.

[0026] Furthermore, a batch conveying mechanism is also provided at the horizontal position of the storage mechanism, and the batch conveying mechanism includes a transmission push plate and a batch conveyor belt. The transmission push plate is slidably set on the support frame through a slide seat and is located on the upper side of the storage mechanism, so as to push the abdominal pad on the storage mechanism to the batch conveyor belt for batch conveying and collecting materials.

[0027] The label tape feeding and processing mechanism, gauze feeding mechanism, and sewing mechanism mentioned in the technical solution of the present invention all belong to the existing technology. Their specific structures can refer to the company's prior patent application documents, specifically see the invention patent application document with application number 2021102367015 and the invention name of abdominal pad processing system. The fixed-length folding device is equivalent to the gauze feeding mechanism in the present invention, the label tape placement device is equivalent to the label tape feeding and processing mechanism in this application, and the sewing device is equivalent to the sewing mechanism in this application.

[0028] In addition, the present invention uses a controller to uniformly control various components to control each mechanism to work in sequence. Using a controller to control is a conventional technical means in this field and will not be described in detail here.

[0029] The second object of the present invention is to provide a belly pad processing technology, which has simple steps and is easy to implement. It is also convenient to use automated equipment for production and has high production efficiency.

[0030] To achieve the above object, the technical solution adopted by the present invention is a belly pad processing process, comprising the following steps:

[0031] Step 1: The gauze is fed into the first transfer assembly through the gauze feeding mechanism. The gauze is folded by the gauze feeding mechanism and then clamped and fixed by the transfer assembly to form the abdominal pad body. The cutting knife of the gauze feeding mechanism cuts the gauze.

[0032] Step 2: The cotton cloth and the barium sheet are processed and welded together by the label tape feeding and processing mechanism to form a label tape. The mobile manipulator of the label tape feeding and processing mechanism transfers the label tape to the transfer assembly, combines it with the abdominal pad body, and then clamps and fixes it;

[0033] Step 3: The first transfer assembly moves along the processing induction guide rail to transfer the belly pad body with the label tape to its matching sewing mechanism for sewing. At the same time, the second transfer assembly enters the processing position to load the belly pad again;

[0034] Step 4: After the sewing mechanism is completed, the sewing mechanism is docked with the receiving mechanism, and the abdominal pad is transferred to the receiving mechanism for storage.

[0035] The advantages and positive effects of the present invention are:

[0036] 1. The abdominal pad processing device of the present invention is provided with two transfer assemblies, one transfer assembly corresponding to a sewing mechanism and a material receiving mechanism, thereby shortening the interval time between the processing of two abdominal pads, thereby improving production efficiency and accelerating production speed.

[0037] 2. When the abdominal pad processing device of the present invention is in use, the gauze feeding mechanism feeds and folds the gauze into the first transfer assembly to form the abdominal pad main body for clamping and fixing; the label tape feeding processing mechanism welds the cotton tape and the barium sheet and then moves them into the transfer assembly to clamp them together with the abdominal pad main body; then the transfer assembly moves to the sewing mechanism to sew the abdominal pad main body with the label tape to form an abdominal pad, which is then collected and placed by the receiving mechanism; while the sewing mechanism is sewing, the second transfer assembly prepares the next abdominal pad main body, thereby shortening the interval time between the production of two abdominal pads and effectively improving production efficiency.

[0038] 3. The processing steps of the present invention are simple and easy to implement. It is also convenient to use automated equipment for production, and the production efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] FIG1 is a schematic structural diagram of an abdominal pad processing device according to the present invention;

[0040] FIG2 is a structural diagram of the connection between a processing sensing guide rail and a transfer assembly in an abdominal pad processing device of the present invention;

[0041] FIG3 is a schematic structural diagram of a transfer assembly in an abdominal pad processing device according to the present invention;

[0042] FIG4 is a schematic structural diagram of a first lifting and clamping assembly in an abdominal pad processing device of the present invention;

[0043] FIG5 is a schematic structural diagram of a second lifting and clamping assembly in an abdominal pad processing device of the present invention;

[0044] FIG6 is a schematic structural diagram of a material receiving mechanism in an abdominal pad processing device according to the present invention;

[0045] FIG7 is a schematic structural diagram of a material receiving and clamping transmission mechanism in an abdominal pad processing device of the present invention;

[0046] In the picture:

[0047] 1-main processing chassis, 101-processing induction guide rail;

[0048] 2- Label tape feeding and processing mechanism;

[0049] 3-Gauze feeding mechanism;

[0050] 4-Sewing mechanism;

[0051] 5-material receiving mechanism, 51-support frame, 52-material receiving clamping transmission mechanism, 521-material receiving clamping assembly, 5211-right splint, 5212-left splint, 522-material receiving slide rail, 523-material receiving power assembly, 524-material receiving slider, 53-material unloading assembly, 531-mounting plate, 532-unloading cylinder, 533-unloading plate, 54-material receiving platform, 541-material receiving port, 55-material storage mechanism, 56-batch conveying mechanism, 561-transmission push plate, 562-batch conveyor belt;

[0052] 6-transfer assembly, 61-transfer base plate, 62-first lifting and clamping assembly, 621-first U-shaped fixing frame, 622-second U-shaped fixing frame, 623-first upper clamping plate, 624-first lower clamping plate, 625-first cylinder, 626-second cylinder, 63-second lifting and clamping assembly, 631-lifting base plate, 632-lower clamping bar, 633-lifting vertical plate, 634-upper clamping bar, 635-lifting cylinder, 64-first sliding assembly, 641-first fixed plate, 642-first slide rail, 643-servo power assembly, 6431-first servo motor, 6432-first driving wheel, 6433-first conveyor belt, 6434-first driven wheel, 644-first slider, 65-second sliding assembly, 651-second supporting slide rail, 652-second slider, 653-third cylinder. DETAILED DESCRIPTION

[0053] The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0054] Example 1:

[0055] As shown in Figure 1, this embodiment provides an abdominal pad processing device, including a main processing base 1, a label tape feeding processing mechanism 2, a gauze feeding mechanism 3, a sewing mechanism 4 and a receiving mechanism 5; the label tape feeding processing mechanism 2 is used to weld cotton cloth and barium sheet into a label tape, the gauze feeding mechanism 3 is used to feed gauze and fold it in half to form an abdominal pad main body, and the sewing mechanism 4 is used to sew the abdominal pad main body and the label tape to form an abdominal pad. A label feeding processing mechanism 2 is fixedly set on the top of the main processing chassis 1, a processing sensing guide rail 101 is fixedly installed on the main processing chassis 1, and two groups of transfer components 6 are slidingly set on the processing sensing guide rail 1; there are two sewing mechanisms 4 and they are respectively arranged at both ends of the main processing chassis 1, and are respectively docked with one of the transfer components 6 to realize the clamping and transfer of the abdominal pad, and a corresponding material receiving mechanism 5 is set on one side of each sewing mechanism 4 to facilitate the collection and stacking of the sewn abdominal pad; the gauze feeding mechanism 3 is docked at the center position of the main processing chassis 1 and docked with one of the transfer components 6 to realize the transfer of the folded gauze to the transfer component 6 for clamping and fixing. The transfer component 6 moves its processing position by sliding on the processing sensing guide rail 101. It is first used in conjunction with the gauze feeding mechanism 3 to clamp the gauze after loading and fold it in half with the gauze feeding mechanism 3 to form the abdominal pad body. Then, after the label tape is fixed, it slides along the processing sensing guide rail 101 to the corresponding sewing mechanism 4 to transfer the abdominal pad body with the label tape into the sewing mechanism 4 for sewing and fixing to form the abdominal pad; two transfer components 6 are set. When one of the transfer components 6 transfers the material, the other transfer component 6 can perform processing and loading, thereby reducing the time interval between the processing of the two abdominal pads, improving the processing efficiency, and thus increasing the output.

[0056] Referring to Figure 3, in this embodiment, the transfer assembly 6 includes a transfer base plate 61, a first lifting clamping assembly 62, and a second lifting clamping assembly 63; the first lifting clamping assembly 62 is slidably arranged with the transfer base plate 61 via a first sliding assembly 64, and the second lifting clamping assembly 63 is slidably arranged with the transfer base plate 61 via a second sliding assembly 65; the first lifting clamping assembly 62 and the second lifting clamping assembly 63 are arranged relative to each other to facilitate fixed clamping of the same material. The first lifting clamping assembly 62 and the second lifting clamping assembly 63 are arranged relative to each other to clamp the gauze material, and the first sliding assembly 64 and the second sliding assembly 65 are arranged to facilitate adjusting the spacing between the first lifting clamping assembly 62 and the second lifting clamping assembly 63 to facilitate achieving process requirements.

[0057] 4 , the first sliding assembly 64 includes a first fixed plate 641 , two parallel first slide rails 642 fixed to the first fixed plate 641 , and a first servo power assembly 643 disposed between the two first slide rails 642 . The first fixed plate 641 is fixedly mounted on the transfer base plate 61 .

[0058] The first servo power assembly 643 includes a first servo motor 6431, a first driving pulley 6432, a first conveyor belt 6433, and a first driven pulley 6434. The first servo motor 6431 is fixedly mounted on the first fixed plate 641. The first driving pulley 6432 is fixedly connected to the output shaft of the first servo motor 6431. The first driven pulley 6434 is connected to the first driving pulley 6432 via the first conveyor belt 6433. The first driven pulley 6434 is fixedly mounted on the first fixed plate 641 via a wheel frame.

[0059] A first slider 644 is slidably mounted on the first slide rail 642 , and the first slider 644 is fixedly connected to the first conveyor belt 6433 ;

[0060] The bottom of the first lifting clamping assembly 62 is fixedly connected to the first slider 644. During use, the first servo motor 6431 drives the first driving wheel 6342 to rotate, thereby driving the first conveyor belt 6433 to rotate. When the first conveyor belt 6433 moves, it also drives the first slider 644 to slide along the first slide rail 642, thereby driving the movement of the first lifting clamping assembly 62, thereby changing the distance between the first lifting clamping assembly 62 and the second lifting clamping assembly 63.

[0061] In addition, a plurality of first sensors are fixedly mounted on the sidewall of one of the first slide rails 642, and a first sensing plate used in conjunction with the first sensor is fixedly mounted on the first slider 644. When the first sensing plate moves to the first sensor position, a positioning signal is transmitted to facilitate positioning of the first lifting clamping assembly 62. The first sensors and the first sensing plate are arranged so that when the first sensing plate moves to a corresponding position, the first sensors at the corresponding position sense and perform positioning, thereby sensing the position of the first lifting clamping assembly 62 and controlling its movement, facilitating real-time control and monitoring.

[0062] Referring to Figure 4, in this embodiment, the first lifting clamping assembly 62 includes a first U-shaped fixing frame 621 fixedly connected to the first slider 644, the first U-shaped fixing frame 621 is slidably connected to the second U-shaped fixing frame 622, and the ends of the two arms of the second U-shaped fixing frame 622 are relatively provided with a first upper clamping plate 623 and a first lower clamping plate 624, the first U-shaped fixing frame 621 is fixedly provided with a first cylinder 625, the piston rod of the first cylinder 625 is fixedly connected to the first lower clamping plate 624 so as to drive the first lower clamping plate 624 and the second U-shaped fixing frame 621 to slide up and down to change their height; the second U-shaped fixing frame 622 is fixedly provided with a second cylinder 626, the piston rod of the second cylinder 626 is fixedly connected to the first upper clamping plate 623 to drive the first upper clamping plate 623 to move so as to dock with the first lower clamping plate 624 to clamp and fix the material. The first cylinder 625 can drive the first lower clamping plate 624 to move up and down, thereby changing the height of the entire first U-shaped fixing frame 621 and the first lower clamping plate 624. The second cylinder 626 can drive the first upper clamping plate 623 to move up and down, thereby changing the distance from the first upper clamping plate 623 to the first lower clamping plate 624, which is convenient for clamping and fixing.

[0063] 5 , in this embodiment, the second sliding assembly 65 includes two parallel second support rails 651 fixedly mounted on the transfer base plate 61, a second slider 652 slidably mounted on the second support rails 651, and a third cylinder 653 is disposed on the sidewall of the second support rails 651. The third cylinder 653 is fixedly connected to the second slider 652 to drive the second slider 652 to slide along the second support rails 651; the third cylinder 653 is operated to drive the second lifting clamping assembly 63 to move along the second support rails 651, thereby changing the distance between the second lifting clamping assembly 63 and the first lifting clamping assembly 62;

[0064] The second lifting and clamping assembly 63 includes a lifting base plate 631, a lower clamping bar 632 fixed to the lifting base plate 631, a lifting vertical plate 633 vertically fixed to the lifting base plate 631, and an upper clamping bar 634 slidingly arranged with the lifting vertical plate 633. The upper clamping bar 634 and the lower clamping bar 632 are arranged opposite each other. A lifting cylinder 635 is fixedly arranged on the lifting vertical plate 633. The lifting cylinder 635 is connected to the upper clamping bar 634 and drives the upper clamping bar 634 to slide up and down, thereby clamping and fixing the material between the upper clamping bar 634 and the lower clamping bar 632. The lifting cylinder 635 is used to drive the upper clamping bar 634 to move up and down so that it can cooperate with the lower clamping bar 632 to clamp and fix the gauze material.

[0065] Referring to Figure 2, in this embodiment, two groups of processing induction guide rails 101 are provided and are symmetrically arranged. A second sensor is provided on the inner wall of the processing induction guide rail 101, and a second induction plate corresponding to the sensor is provided on the transfer assembly 6 to facilitate control of the positioning of the transfer assembly 6 to the processing position; an intermediate partition is fixedly provided between the two induction guide rails 101 of the main processing chassis 1, and two groups of servo transmission mechanisms are provided on the intermediate partition. The servo transmission mechanism is composed of a servo motor, two gears and a conveyor belt, wherein the conveyor belt of each group of servo transmission mechanisms is fixedly connected to a transfer assembly 6 through a transmission block, so as to drive the transfer assembly 6 to slide along the processing induction guide rail 101. The second sensor is used in conjunction with the second induction plate to sense the position of the transfer assembly 6 for positioning.

[0066] 6 and 7 , in this embodiment, the material receiving mechanism 5 includes a support frame 51, a material receiving clamping transmission mechanism 52, a material unloading assembly 53, a material receiving platform 54 and a material storage mechanism 55; the material receiving clamping transmission mechanism 52 is used to clamp the finished abdominal pad and move it to the material receiving platform 54, and then enter the material storage mechanism 55 through the material receiving port 541 for storage, wherein the material unloading assembly 53 is used to push the end of the finished abdominal pad into the material receiving clamping transmission mechanism 52 to facilitate clamping and transferring the abdominal pad.

[0067] A material receiving platform 54 is provided in the middle of the support frame 51, and a material receiving opening 541 is provided in the middle of the material receiving platform 54. A pneumatic sliding door is slidably provided on the bottom wall of the material receiving platform 54 to facilitate opening and closing of the material receiving opening 541. When the abdominal pad is clamped by the material receiving clamping transmission mechanism 52 and reaches the material receiving opening 541, the pneumatic sliding door opens, and the abdominal pad falls from the material receiving opening 541 into the material storage mechanism 55 for storage.

[0068] The material receiving and clamping transmission mechanism 52 includes a material receiving and clamping assembly 521, a material receiving slide rail 522 and a material receiving power assembly 523. The material receiving slide rail 522 is fixedly arranged on the material receiving platform 54. The material receiving power assembly 523 is a servo transmission mechanism, wherein the conveyor belt is fixedly connected to the material receiving slider 524, and the material receiving slider 524 is slidably arranged with the material receiving slide rail 522 and driven by the material receiving power assembly 523; the material receiving and clamping assembly 521 is fixedly mounted on the material receiving slider 524; the operation of the material receiving power assembly 523 can drive the material receiving slider 524 and the material receiving and clamping assembly 521 to slide along the material receiving slide rail 522, thereby realizing the movement of the material receiving and clamping assembly 521, and can drive the clamped abdominal pad to be transferred to the material receiving port 541 for storage;

[0069] The material receiving clamping assembly 521 includes a right clamping plate 5211 and a left clamping plate 5212. A small cylinder is fixed on the right clamping plate 5211, and the small cylinder connects the right clamping plate 5211 and the left clamping plate 5212, thereby achieving clamping and fixing of the two; the operation of the small cylinder drives the left clamping plate 5212 to move, thereby adjusting the distance between the left clamping plate 5212 and the right clamping plate 5211 to achieve clamping and loosening.

[0070] The blanking assembly 53 includes a mounting plate 531 fixed on the support frame 51, and the mounting plate 531 is connected to the blanking plate 533 through the blanking cylinder 532. The blanking plate 533 is arranged opposite to the gap between the left clamping plate 5212 and the right clamping plate 5211; the blanking cylinder 532 drives the blanking plate 533 to move when it is in operation. When in use, the blanking cylinder 532 drives the blanking plate 533 to move downward, thereby pushing the edge of the abdominal pad between the left clamping plate 5212 and the right clamping plate 5211, so as to facilitate the material receiving and clamping assembly 521 to clamp and fix the abdominal pad.

[0071] The material storage mechanism 55 is provided directly below the material receiving port 541 for collecting the processed abdominal pads.

[0072] In this embodiment, a batch conveyor mechanism 56 is also provided horizontally to the stocking mechanism 55. The batch conveyor mechanism 56 comprises a transmission push plate 561 and a batch conveyor belt 562. The transmission push plate 561 is slidably mounted on the support frame 51 via a slide and is located above the stocking mechanism 55. This facilitates pushing the abdominal pads from the stocking mechanism 55 onto the batch conveyor belt 562 for batch transfer and collection. When a certain number of abdominal pads have accumulated on the stocking mechanism 55, the transmission push plate 561 is controlled to move, pushing the abdominal pads from the stocking mechanism 55 onto the batch conveyor belt 562 for batch transfer, thereby achieving automated material transfer.

[0073] The label tape feeding and processing mechanism 2, gauze feeding mechanism 3, and sewing mechanism 4 in this embodiment belong to the prior art, and their specific structure is the same as that in the company's prior patent application document; the application number of the prior application is 2021102367015, and the invention name is abdominal pad processing system; among them, the fixed-length folding device in the prior application is equivalent to the gauze feeding mechanism in the present invention, the label tape placement device is equivalent to the label tape feeding and processing mechanism in this application, and the sewing device is equivalent to the sewing mechanism in this application. Therefore, in this application, the specific structures of the feeding and processing mechanism 2, gauze feeding mechanism 3, and sewing mechanism 4 are not repeated.

[0074] In this embodiment, the same controller or control system is used to control the label tape feeding mechanism 2, the gauze feeding mechanism 3, the sewing mechanism 4, the material receiving mechanism 5 and the transfer assembly 6.

[0075] When the abdominal pad processing device of this embodiment is used:

[0076] First, the first transfer assembly 6 is moved to the processing position under the action of the corresponding servo transmission mechanism through the induction control of the second sensor and the second induction plate;

[0077] Afterwards, the gauze feeding mechanism feeds and folds the gauze into the first transfer assembly 6 to form the abdominal pad body, which is then clamped and fixed by the transfer assembly 6. While the gauze feeding mechanism is feeding the gauze, the label tape feeding and processing mechanism welds the cotton tape and the barium sheet, which is then moved into the transfer assembly and clamped by the transfer assembly 6 together with the abdominal pad body.

[0078] Afterwards, the transfer assembly 6 moves to the sewing mechanism 4, transfers the abdominal pad body with the label tape into the sewing mechanism 4 for sewing to form the abdominal pad, and finally the material receiving mechanism 5 receives and places the material;

[0079] When the sewing mechanism 4 is sewing, the second transfer assembly 6 moves to the processing position and docks with the gauze feeding mechanism to prepare the next abdominal pad body; the processing device shortens the interval time between the production of two abdominal pads through the coordinated use of the two transfer assemblies 6, effectively improving production efficiency and increasing output.

[0080] Example 2:

[0081] This embodiment discloses a process for manufacturing an abdominal pad, which is processed using the apparatus of embodiment 1 and includes the following steps:

[0082] Step 1: Gauze is fed into the first transfer assembly 6 through the gauze feeding mechanism 3. The gauze is folded by the gauze feeding mechanism 3 and then clamped and fixed by the transfer assembly 6 to form the abdominal pad body. The cutting knife of the gauze feeding mechanism 3 cuts the gauze.

[0083] Step 2: The cotton cloth and the barium sheet are processed and welded together by the label tape feeding and processing mechanism 2 to form a label tape. The mobile manipulator of the label tape feeding and processing mechanism 2 transfers the label tape to the transfer assembly 6 and clamps and fixes it to the abdominal pad body.

[0084] Step 3: The first transfer assembly 6 moves along the processing induction guide rail to transfer the abdominal pad body with the label tape to its matching sewing mechanism 4 for sewing. At the same time, the second transfer assembly 6 enters the processing position to load the abdominal pad again;

[0085] Step 4: After the sewing mechanism 4 completes sewing, the sewing mechanism 4 is docked with the receiving mechanism 5, and the abdominal pad is transferred to the receiving mechanism 5 for storage.

[0086] The processing technology provided in this embodiment has simple steps and is easy to implement. It is also convenient to use automated equipment for production and has high production efficiency.

[0087] The above detailed description of the specific embodiments of the present invention is intended to be a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. Any equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the present invention.

Claims

1. An abdominal pad processing device, comprising a main processing chassis (1), a label tape feeding processing mechanism (2), a gauze feeding mechanism (3), a sewing mechanism (4) and a material receiving mechanism (5); characterized in that: A label loading processing mechanism (2) is fixedly arranged on the top of the main processing chassis (1), a processing induction guide rail (101) is fixedly installed on the main processing chassis (1), and two groups of transfer components (6) are slidably arranged on the processing induction guide rail (1); The sewing mechanisms (4) are provided with two and are respectively arranged at the two ends of the main processing chassis (1), and are respectively docked with one of the transfer components (6) to realize the clamping and transfer of the abdominal pad. A material receiving mechanism (5) is correspondingly provided on one side of each sewing mechanism (4) to facilitate the collection and stacking of the sewn abdominal pad. The gauze feeding mechanism (3) is docked at the center of the main processing chassis (1) and docked with one of the transfer assemblies (6) to transfer the folded gauze to the transfer assembly (6) for clamping and fixing.

2. The abdominal pad processing device according to claim 1, characterized in that: The transfer assembly (6) comprises a transfer base plate (61), a first lifting clamping assembly (62) and a second lifting clamping assembly (63); the first lifting clamping assembly (62) forms a sliding arrangement with the transfer base plate (61) via a first sliding assembly (64), and the second lifting clamping assembly (63) forms a sliding arrangement with the transfer base plate (61) via a second sliding assembly (65); the first lifting clamping assembly (62) and the second lifting clamping assembly (63) are arranged relative to each other so as to achieve fixed clamping of the same material.

3. The abdominal pad processing transposition according to claim 2, characterized in that: The first sliding assembly (64) includes a first fixed plate (641), two parallel first slide rails (642) fixed on the first fixed plate (641), and a first servo power assembly (643) arranged between the two first slide rails (642); the first fixed plate (641) is fixedly mounted on the transfer base plate (61); The first servo power assembly (643) includes a first servo motor (6431), a first driving wheel (6432), a first conveyor belt (6433) and a first driven wheel (6434), wherein the first servo motor (6431) is fixedly mounted on the first fixed plate (641), the first driving wheel (6432) is fixedly connected to the output shaft of the first servo motor (6431), the first driven wheel (6434) is connected to the first driving wheel (6432) via the first conveyor belt (6433), and the first driven wheel (6434) is fixedly mounted on the first fixed plate (641) via a wheel frame; A first slider (644) is slidably provided on the first slide rail (642), and the first slider (644) is fixedly connected to the first conveyor belt (6433); The bottom of the first lifting clamping assembly (62) is fixedly connected to the first sliding block (644).

4. The abdominal pad processing transposition according to claim 3, characterized in that: A plurality of first sensors are fixedly provided on the side wall of one of the first slide rails (642), and a first sensing plate used in conjunction with the first sensor is fixedly provided on the first slider (644). When the first sensing plate moves to the position of the first sensor, a positioning signal can be transmitted to facilitate positioning of the first lifting clamping assembly (62).

5. The abdominal pad processing device according to claim 2, characterized in that: The first lifting clamping assembly (62) comprises a first U-shaped fixing frame (621) fixedly connected to a first sliding block (644); the first U-shaped fixing frame (621) is slidably connected to a second U-shaped fixing frame (622); the ends of two supporting arms of the second U-shaped fixing frame (622) are oppositely provided with a first upper clamping plate (623) and a first lower clamping plate (624); the first U-shaped fixing frame (621) is fixedly provided with a first cylinder (625); the first cylinder (626) is fixedly provided with a first cylinder (627); the first cylinder (628) is fixedly provided with a first cylinder (629); the first cylinder (629 ... 25) is fixedly connected to the first lower clamping plate (624) so ​​as to drive the first lower clamping plate (624) and the second U-shaped fixing frame (621) to slide up and down, thereby changing their heights; a second cylinder (626) is fixedly provided on the second U-shaped fixing frame (622), and the piston rod of the second cylinder (626) is fixedly connected to the first upper clamping plate (623) so as to drive the first upper clamping plate (623) to move so as to achieve docking with the first lower clamping plate (624) and thus clamp and fix the material.

6. The abdominal pad processing device according to claim 2, characterized in that: The second sliding assembly (65) includes two parallel second supporting rails (651) fixedly mounted on the transfer base plate (61); a second slider (652) is slidably mounted on the second supporting rails (651); a third cylinder (653) is mounted on the side wall of the second supporting rails (651); the third cylinder (653) is fixedly connected to the second slider (652) to drive the second slider (652) to slide along the second supporting rails (651); The second lifting and clamping assembly (63) includes a lifting base plate (631), a lower clamping bar (632) fixed on the lifting base plate (631), a lifting vertical plate (633) vertically fixed on the lifting base plate (631), and an upper clamping bar (634) slidingly arranged with the lifting vertical plate (633). The upper clamping bar (634) and the lower clamping bar (632) are arranged opposite each other. A lifting cylinder (635) is fixedly arranged on the lifting vertical plate (633). The lifting cylinder (635) is connected to the upper clamping bar (634) to drive the upper clamping bar (634) to slide up and down, thereby realizing the clamping and fixing of the material by the upper clamping bar (634) and the lower clamping bar (632).

7. The abdominal pad processing device according to claim 1, characterized in that: The processing induction guide rails (101) are provided with two groups and are symmetrically arranged. A second sensor is provided on the inner wall of the processing induction guide rails (101). A second induction plate corresponding to the sensor is provided on the transfer assembly (6) to facilitate control of the positioning transfer assembly (6) to move to the processing position; an intermediate partition is fixedly provided between the two induction guide rails (101) of the main processing chassis (1), and two groups of servo transmission mechanisms are provided on the intermediate partition. The servo transmission mechanism is composed of a servo motor, two gears and a conveyor belt, wherein the conveyor belt of each group of servo transmission mechanisms is fixedly connected to a transfer assembly (6) through a transmission block, so as to drive the transfer assembly (6) to slide along the processing induction guide rails (101).

8. The abdominal pad processing device according to claim 1, characterized in that: The material receiving mechanism (5) comprises a support frame (51), a material receiving clamping transmission mechanism (52), a material unloading component (53), a material receiving platform (54) and a material storage mechanism (55); A material receiving platform (54) is provided in the middle of the support frame (51), a material receiving opening (541) is provided in the middle of the material receiving platform (54), and a pneumatic sliding door is slidably provided on the bottom wall of the material receiving platform (54) to facilitate opening and closing of the material receiving opening (541); The material receiving clamping transmission mechanism (52) includes a material receiving clamping assembly (521), a material receiving slide rail (522) and a material receiving power assembly (523). The material receiving slide rail (522) is fixedly arranged on the material receiving platform (54). The material receiving power assembly (523) is a servo transmission mechanism, wherein the conveyor belt is fixedly connected to a material receiving slider (524). The material receiving slider (524) and the material receiving slide rail (522) are slidably arranged and driven by the material receiving power assembly (523). The material receiving clamping assembly (521) is fixedly mounted on the material receiving slider (524). The material receiving clamping assembly (521) comprises a right clamping plate (5211) and a left clamping plate (5212), wherein a small cylinder is fixed on the right clamping plate (5211), and the small cylinder connects the right clamping plate (5211) and the left clamping plate (5212), thereby achieving clamping and fixing of the two. The blanking assembly (53) includes a mounting plate (531) fixed on the support frame (51), the mounting plate (531) is connected to a blanking plate (533) via a blanking cylinder (532), and the blanking plate (533) is arranged opposite to the gap between the left clamping plate (5212) and the right clamping plate (5211); The material storage mechanism (55) is arranged directly below the material receiving port (541) and is used to collect the processed abdominal pads.

9. The abdominal pad processing device according to claim 8, characterized in that: A batch conveying mechanism (56) is also provided at a horizontal position of the material storage mechanism (55), and the batch conveying mechanism (56) includes a transmission push plate (561) and a batch conveyor belt (562). The transmission push plate (561) is slidably provided on the support frame (51) through a slide seat and is located on the upper side of the material storage mechanism (55), so as to push the abdominal pad on the material storage mechanism (55) onto the batch conveyor belt (562) for batch conveying and receiving.

10. A process for manufacturing an abdominal pad, characterized in that: The following steps are included: Step 1: Gauze is fed into the first transfer assembly (6) through the gauze feeding mechanism (3). The gauze is folded by the gauze feeding mechanism (3) and then clamped and fixed by the transfer assembly (6) to form the abdominal pad body. The cutting knife of the gauze feeding mechanism (3) cuts the gauze. Step 2: The cotton cloth and the barium sheet are processed and welded together by the label tape feeding and processing mechanism (2) to form a label tape, and the label tape is transferred to the transfer assembly (6) by the mobile manipulator of the label tape feeding and processing mechanism (2) and is clamped and fixed after being combined with the abdominal pad body; Step 3: The first transfer assembly (6) moves along the processing induction guide rail to transfer the abdominal pad body with the label tape to its matching sewing mechanism (4) for sewing. At the same time, the second transfer assembly (6) enters the processing position to perform abdominal pad loading processing again; Step 4: After the sewing mechanism (4) completes sewing, the sewing mechanism (4) is docked with the receiving mechanism (5), and the abdominal pad is transferred to the receiving mechanism (5) for storage.

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