Transport pallet made from cellulose fibers and hydrophobic component and process for producing such a pallet

By integrating hydrogenated oils or fats with cellulose fibers in a pulp molding process, the composite pallets achieve substantial strength and water resistance improvements, addressing the limitations of traditional paper pulp pallets.

WO2025069116A1 Publication Date: 2025-04-03JONSSON & CO EHF
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Patent Information

Application Number
PCT/IS2024/050013
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-09-26
Filing Date
2024-09-26
Publication Date
2025-04-03

AI Technical Summary

Technical Problem

Existing paper pulp-based pallets suffer from low strength and hydrophilicity, making them unsuitable for widespread industrial application.

Method used

A composite material is created by combining cellulose fibers with a hydrophobic component such as hydrogenated oils or fats, which is introduced into the pulp through a soaking process, significantly enhancing the strength and water resistance of the pallets.

Benefits of technology

The composite pallets exhibit a two-fold increase in buckling strength and can withstand water for four weeks, compared to less than an hour for traditional paper pulp pallets, while also being lightweight and fully recyclable.

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Abstract

A composite transport pallet comprises a composite of cellulose fiber material and a hydrophobic component. The composite material is a preferably two-material composite where the matrix comprises in the range of 10-40 wt% hydrophobic component selected from wax and hydrogenated oils and fats and the reinforcement is moulded cellulose fiber pulp. The hydrophobic component can comprise various forms of hydrogenated vegetable oils, hydrogenated fats, waxes like oil-based paraffin waxes and vegetable waxes and optionally also polymers.
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