Porous body and method for producing same

The method of impregnating and heating a gel with an alkaline solution above 100°C produces porous bodies with large micropores and coarse pores, addressing the limitations of existing methods and enabling effective use in chromatography and catalyst applications.

WO2026141533A1PCT designated stage Publication Date: 2026-07-02MITSUI MINING & SMELTING CO LTD

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
MITSUI MINING & SMELTING CO LTD
Filing Date
2025-12-25
Publication Date
2026-07-02

AI Technical Summary

Technical Problem

Existing methods for producing porous materials with a co-continuous structure fail to achieve large most frequent pore sizes for micropores and coarse pores, leading to limitations in incorporating and moving large molecules, due to constraints in reflux treatment temperatures and gel dissolution during high-temperature processing.

Method used

A method involving impregnating a starting gel with an alkaline solution and heating it above 100°C followed by firing, which results in a porous body with micropores and coarse pores having a most frequent diameter of 50.0 nm or more and 500.0 nm or less, respectively, and a total pore volume within specific ranges, using a ceramic skeleton.

Benefits of technology

The method enables the production of porous bodies suitable for a wide range of applications, including chromatography separation columns and catalyst supports, by ensuring large pore diameters and volumes, enhancing the ability to handle molecules with large molecular sizes.

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Abstract

The present invention addresses the problem of providing: a porous body having a co-continuous structure formed by coarse pores and a ceramic skeleton including micropores, wherein the micropores have a large mode pore diameter; and a method for producing the porous body. In order to solve the problem, the present invention provides: a porous body having a co-continuous structure formed by coarse pores (2) and a ceramic skeleton (1) including micropores (3), wherein the mode pore diameter of the micropores of the porous body is 50.0 nm or more but less than 500.0 nm; and a method for producing the porous body.
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